This invention relates to drum brakes having a pair of brake shoes moveable radially outwardly into contact with an associated brake drum to provide a handbrake function by a cross strut which acts between the brake shoes or between pivoting brake operating levers which actuate the brake shoes, a handbrake lever pivoted on one brake shoe or brake operating lever contacting one end of the strut to displace the other brake shoe or brake operating lever towards the drum to apply the associated shoe against the drum and by reaction through the strut to also force the other brake shoe or brake operating lever toward the drum to apply the other shoe against the drum.
Such drum brakes are well known and are hereinafter referred to as being of the kind described. An example of a drum brake of the kind described in which the strut directly contacts the brake shoes is shown in the Applicant's British patent No. GB2407349. Examples of drum brakes in which the shoes are actuated via pivoted brake operating levers are shown in the Applicant's co-pending applications PCT/1B2006/001032 and GB0525585.6.
It is an object of the present invention to provide an improved form of drum brake of the kind described.
Thus according to the present invention there is provided a drum brake having a pair of brake shoes moveable radially outwardly into contact with an associated brake drum to provide a handbrake function by a cross strut which acts between the brake shoes or between pivoting brake operating levers which actuate the brake shoes, a handbrake lever pivoted on one brake shoe or brake operating lever contacting one end of the strut to displace the other brake shoe or brake operating lever towards the drum to apply the associated shoe against the drum and by reaction through the strut to also force the other brake shoe or brake operating lever toward the drum to apply the other shoe against the drum, the brake being characterised in that the strut is in two parts one part connected for movement with each respective brake shoe or operating lever, the strut parts having inter-engageable formations which when engaged allow the strut to transmit axial force between the shoes or operating levers, bias means for biasing the strut parts apart to disengage the inter-engageable formations to disable the strut, the inter-engageable formations being engaged when the handbrake lever is operated to connect the strut parts to allow the brake to be applied and being disengaged when the hand brake lever is released so that the strut parts can disengage and move apart with the brake shoes or brake operating levers to adjust the effective length of the strut as the brake shoes wear
The inter-engaging formations may be engaged by a wedge means which is actuated by the handbrake lever.
One of the strut parts may carry a tubular formation through which the other strut part slides with the inter-engageable formations facing each other, the wedge means also sliding through the tubular formation in a direction generally longitudinal relative to the strut parts, the tubular formation having a cam surface which co-operates with the wedge means to force the inter-engageable formations into engagement when the handbrake lever is pivoted to apply the brake.
The wedge may be connected with said one brake shoe or brake operating lever so that on movement of the handbrake lever the wedge moves relative to the cam surface to force the inter-engageable formations into engagement.
The wedge means may be operated by an actuating lever which is pivoted intermediate its ends on said one brake shoe or said one brake operating lever, one end of the actuating lever being connected with the wedge means and the other end of the lever being connected for pivoting with the handbrake lever when the handbrake lever is pivoted to operate the handbrake function so that the wedge means moves through the tubular formation to co-operate with the cam surface and force the inter-engageable formations into engagement to enable the strut to transmit force between the shoes or brake operating levers to apply the brake.
Preferable the two strut parts have inter-engageable formations in the form of inter-engageable arrays of teeth on confronting surfaces of the strut parts.
Each respective strut part is preferably connected with its respective brake shoe or brake operating lever by a tension spring which pulls the strut part towards its respective brake shoe or operating lever.
The wedge means may be connected with said one end of the wedge actuating lever or said one brake shoe or brake operating lever by spring means which are tensioned when the handbrake lever is pivoted to apply the brake.
In an alternative form both strut parts may slide through a tubular formation, the end of one strut part having a wedge portion which co-operates with a cam surface on the tubular formation to force the inter-engaging formations into engagement when the handbrake lever is pivoted to apply the brake.
In the above alternative, the tubular formation is preferably connected with one end of an actuating lever which is pivoted intermediate its ends on said one brake shoe or dais one brake operating lever, the other end of said actuating lever being connected for pivoting with the handbrake lever when the handbrake lever is pivoted to operate the handbrake function so that the tubular formation moves relative to the strut parts so that the cam surface acts on the wedge portion of said one strut part to force the inter-engaging formations into engagement to enable the strut to transmit force between the shoes or brake operating lever to apply the brake. Also the tubular formation may be connected with the actuating lever by a spring means.
In a still further form the two strut parts may be pivoted away from each other to disengage the inter-engaging formations by the bias means and are pivoted towards each other to engage the inter-engaging formations when the handbrake lever is operated to apply the brake.
In such an arrangement the two strut parts are preferably pivoted away from each other by spring means which maintain an abutment surface on one strut part in contact with a co-operating abutment surface on one brake shoe or operating lever when the handbrake lever is released, the abutment surfaces being shaped and positioned so that said spring means generates a turning movement to pivot said one strut part relative to the other strut part when the abutment surfaces are drawn towards each other by the spring means.
Preferably the handbrake lever when operated to apply the brake acts on said one strut part to apply an opposite turning movement thereto to pivot said one strut part relative to the other strut part and to bring the inter-engageable formations into engagement so that the strut can apply the brake.
Preferably also said one strut part is pivotally mounted relative to the other strut part by a pin on one strut part which slides in a slot on the other strut part so that the two strut parts can pivot relative to each other and also slide relative to each other to take account of the movement of the two strut parts when the handbrake lever is released and the change in effective length of the strut as the brake shoes wear.
The invention will now be described, by way of example only, with reference to the accompanying drawings in which:—
Referring to the drawings, there is shown a drum brake of the type described in the Applicant's co-pending PCT patent application No. PCT/IB2006/001032 and PCT/IB06/003907.
The brake 10 has a backplate (not shown) on which a pair of brake pads 12 are supported for generally radially outward movement into contact with a associated brake drum (not shown) by abutment structures 13. Each pad is moved radially outward into contact with the drum by an associated operating lever 14 which is acted on at its upper end 14a by a brake applying means in the form of a hydraulic wheel cylinder 15. The lower end 14b of each operating lever is pivoted on the associated abutment structure 13 by a pivot pin 16 which is also used together with a further rivet pin 17 to secure the abutment structure 13 to the backplate.
Pivoted on the right-hand operating lever 14 by a rivet 19 is a handbrake lever 18. The handbrake lever has a U-shaped lower portion 18a which engages with a nipple 20 on the end of a handbrake operating cable 21 in a conventional manner. Alternatively, any other form of connection of the handbrake operating cable to the lower end 18a of lever 18 can be employed. For example, the quick attach arrangement shown in the Applicants patent EP 917630 is suitable.
Each abutment structure 13 is formed as a generally U-shaped channel structure with one side 30 contacting the backplate and the base of the channel having an aperture 31 through which a portion 14c of the respective operating lever 14 extends.
Each brake pad 12 comprises a friction pad 40 and a metal backing/support member 41. The pad supports 41 have ears 43 which contact abutment surfaces 45a or 45b on the abutment structures 13 when the brake is applied depending on the direction of rotation of the drum. This contact reacts the braking torque generated. The abutment surfaces 45a and 45b are provided on abutment portions 45 of each abutment structure 13 and extend across the base of the abutment structure and into the sides of the U-shaped structure adjacent the base to provide a good balanced contact area between the pads 12 and the abutment structure 13. These abutments portions 45 are linked circumferentially by portion 46 of the abutment structure which forms the opposite side 32 of the U-shaped channel structure. This link 46 between the abutment portions 45 braces the abutment portions against relative circumferential deflection when the brake is applied thus better resisting the braking torque generated and providing a more robust brake structure.
The pins 16 which pivotally mount the levers 14 on the backplate are connected by a bracing link 75 which extends between the free ends 16a of the pins 16 to help to control the deflection of the pins 16 relative to the backplate when the brake us applied. The bracing link 75 is curved to increase the clearance around the hub of the associated wheel. In certain installation there may be sufficient space for link 75 to be straight in form.
In the arrangement shown in
In accordance with the present invention a two part strut 100 extends between the handbrake lever 18 and the left-hand operating lever 14 as viewed in
Strut part 101 carries a tubular formation 107 through which strut part 102 extends together with a wedge 109. Tubular formation 107 has an inclined cam portion 110 which co-operates with the wedge 109 to force the teeth arrays 103 and 104 into engagement with each other if the wedge is moved to the left (direction Z) as viewed in
The wedge 109 is moved to the left relative to the cam portion 110 to engage the teeth arrays by a spring 111 which is connected to one end 112 of a wedge actuating lever 113 which is pivoted on the right-hand operating lever 14 by a pivot pin 114. The other end 115 of lever 113 has a tang 116 which engages a cut out 117 in the edge of handbrake lever 18 so that when lever 18 is pivoted by the movement of cable 21 in direction of arrow X in
The use of the wedge actuating lever 113 enables the travel of, and force which is applied to, the wedge 109 from lever 18 to be modified due to the lever ratio applied to lever 113. Also the use of lever 113 applies the force from lever 18 to wedge 109 in the correct direction to engage the teeth on the strut parts.
When the hand brake lever 18 is released wedge 109 moves to the left as viewed in
The strut 300 has a first part 301 which is contacted by the handbrake lever 18 and a second part 302 which contacts the left-hand brake shoe 212. As best seen in
Strut part 301 carries a tubular formation 307 through which strut part 302 extends. A wedge 309 also extends through tubular formation 307 which has an inclined cam portion 310 which co-operates with the wedge 309 to force the teeth arrays 303 and 304 into engagement with each other if the wedge is moved to the right (direction Z) as viewed in
The wedge 309 is moved to the right relative to the cam portion 310 to engage the teeth arrays via a spring 311 which is connected to the right hand brake shoe 212. Thus as lever 218 is pivoted the strut part 301 with the tubular formation 307 is moved to the left as viewed in
When the brake is released the strut part 301 carrying cam portion 310 moves to the right as viewed in
As will be appreciated the arrangement shown in
The strut parts 401 and 402 again have teeth arrays 403 and 404 which are wedged into contact with each other when wedge actuating lever 413 (which is pivoted at 414 on lever 18) pulls on tubular formation 407 in response to movement of handbrake lever 18. The teeth arrays 403 and 404 are disengaged when lever 18 is released by leaf springs 405 and 406 respectively.
As will appreciated the strut 400 can be used without actuating lever 413 by deleting lever 413 and connecting wedge 409 to the right hand lever 14 via the spring 111.
Similarly the strut 400 could be used in a conventional drum brake with or without the lever 413 in a similar manner to the strut 300 shown in
Also the type of strut 102, 103 shown in
The strut part 501 is pivotally mounted on the strut part 502 by a pin 505 mounted on a support bracket 506 which is secured to strut part 501. Pin 505 extends into a longitudinally extending slot 507 formed in the strut part 502. Thus, as will be described below, the strut part 501 can pivot relative to the strut part 502 through a small angle sufficient to disengage the teeth 503 and 504 and can also slide relative to the part 502 so that the strut parts 501 and 502 can follow the associated brake operating levers 14 when the handbrake lever 18 is released and the two strut parts can move relative to each other to accommodate wear of the associated brake pads throughout the life of the brake.
As best seen in
When the handbrake lever 18 is operated to apply the brake, the handbrake lever applies a positive moment to the handbrake part 501 causing the part 501 to pivot relative to the part 502 in a anti-clockwise sense about pin 505 to engage the teeth 503 and 504 and thus allow the strut 500 to apply the brake. This positive moment is shown at W in
As will be appreciated, the alternative form of adjuster strut 500 described above has the benefit of not relying on a wedging action to engage the teeth on the strut parts.
If desired, an additional bias means to assist the spring 118 may be provided to tend to disengage the teeth 503 and 504 when the handbrake lever is released. This additional bias means may operate directly between the strut parts 501 and 502 to the left of the pivot pin 505 to provide a more positive disengagement with the teeth.
Number | Date | Country | Kind |
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06 10780.9 | Jun 2006 | GB | national |
07 02538.0 | Feb 2007 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2007/001826 | 5/17/2007 | WO | 00 | 11/29/2008 |