An electro-photographic type image forming apparatus such as a laser printer and an LED printer is known in the art. The image forming apparatus includes a toner cartridge, and a drum cartridge. The toner cartridge is attachable to a drum frame of the drum cartridge. Further, the drum cartridge to which the toner cartridge is attached is attachable to a main frame of the image forming apparatus.
In such a conventional image forming apparatus, there is a case in which the toner cartridge includes a storage medium having an electric contact surface, and the drum cartridge includes a contact that can contact the electric contact surface of the storage medium of the toner cartridge. In such a case, the contact of the drum cartridge needs to contact the electrical contact surface of the storage medium of the toner cartridge. However, it is desired that frictional wearing between the electrical contact surface of the storage medium of the toner cartridge and the contact of the drum cartridge is restrained when the toner cartridge is attached to the drum frame of the drum cartridge.
In view of the foregoing, it is an object of the present disclosure to provide a drum cartridge in which frictional wearing between an electrical contact surface of a storage medium of a toner cartridge and a drum contact of the drum cartridge can be restrained when the toner cartridge is attached to a drum frame of the drum cartridge.
In order to attain the above and other object, the present disclosure provides a drum cartridge attachable to and detachable from a main frame of an image forming apparatus. The drum cartridge includes: a photosensitive drum; a drum frame; and a drum contact. The photosensitive drum is rotatable about a drum axis extending in a first direction. The drum frame includes a first side frame positioned at one end portion in the first direction of the photosensitive drum and a second side frame positioned at another end portion in the first direction of the photosensitive drum. A toner cartridge including a storage medium having an electrical contact surface is attachable to and detachable from the drum frame. The drum contact is positioned at the second side frame. In a state where the toner cartridge is attached to the drum frame, the drum contact is movable in the first direction between: a separated position in which the drum contact is positioned away the electrical contact surface; and a contacting position in which the drum contact is in contact with the electrical contact surface. The drum contact moves from the separated position to the contacting position in accordance with attachment of the drum cartridge to the main frame.
In the above structure, the drum contact moves from the separated position to the contacting position in accordance with an attachment operation of the drum cartridge to the main frame. Accordingly, frictional wearing between the electrical contact surface and the drum contact can be restrained when the toner cartridge is attached to the drum frame of the drum cartridge.
Hereinafter, one embodiment of the present disclosure will be described while referring to the accompanying drawings.
In the following description, a direction in which agitators 20 of toner cartridges 2 extend will be referred to as “first direction”, a direction in which a plurality of photosensitive drums 70 are arranged in a drum cartridge 3 will be referred to as “second direction”, and a direction in which the toner cartridges 2 are inserted into the drum cartridge 3 will be referred to as “third direction”. The first direction and the second direction cross each other, and preferably, are orthogonal to each other. The second direction and the third direction cross each other, and preferably, are orthogonal to each other. The third direction and the first direction cross each other, and preferably, are orthogonal to each other.
<1. Configuration of Image Forming Apparatus>
As illustrated in
The four toner cartridges 2 accommodate therein toner of colors different from one another (cyan, magenta, yellow, and black, for example). The image forming apparatus 1 is configured to form an image on a printing sheet using the toner supplied from the four toner cartridges 2.
The controller 5 is positioned inside the main frame 4. The controller 5 includes a processor 501 such as a CPU, and a main memory 502. The main memory 502 is a storage medium from which information is readable and to which information is writable. The processor 501 is configured to perform reading information from the main memory 502 and writing information into the main memory 502. The controller 5 is configured to control printing operations performed in the image forming apparatus 1 by the processor 501 operating in accordance with program stored in the main memory 502.
Each of the four toner cartridges 2 includes an IC chip 41. The IC chip 41 is a storage medium from which information is readable and to which information is writable. The drum cartridge 3 includes four drum contacts 91a, 91b, 91c, and 91d, a drum harness 92 as an example of the “harness”, and a drum connector 93. The four drum contacts 91a to 91d are electrically connected to the drum connector 93 through the drum harness 92. Further, the image forming apparatus 1 further includes a main connector 403, and a main harness 404 those are accommodated in the main frame 4. The main connector 403 is electrically connected to the controller 5 through the main harness 404.
The IC chips 41 are brought into contact with the corresponding drum contacts 91a to 91d when the toner cartridges 2 are attached to the drum cartridge 3. Hence, the IC chips 41 are electrically connected to the corresponding drum contacts 91a to 91d. Further, the drum connector 93 is brought into contact with the main connector 403 when the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4. Therefore, the drum connector 93 is electrically connected to the main connector 403. As a result, the IC chips 41 are electrically connected to the controller 5 through the corresponding drum contacts 91a to 91d, the drum harness 92, the drum connector 93, the main connector 403, and the main harness 404. Thus, the controller 5 can perform reading information from the IC chips 41 and writing information in the IC chips 41.
<2. Toner Cartridges>
Next, configurations of the toner cartridges 2 will be described.
As illustrated in
The casing 10 is a container configured to accommodate therein toner as developing agent. The casing 10 extends in the first direction. The casing 10 has the first end portion 11, the second end portion 12, and a sleeve-like peripheral surface 13. The first end portion 11 is spaced apart from the second end portion 12 in the first direction. The two return springs 31a and 31b, the toner coupling 321, the planetary carrier 322, the first to fourth planetary gears 33a to 33d, the internal gear 34, the sun gear 351, the rotary plate 352, the cover 36, the two bosses 37a and 37b, and the two locking members 38a and 38b are positioned at the first end portion 11.
The IC chip assembly 40 is positioned at the second end portion 12. The peripheral surface 13 extends in the first direction between the first end portion 11 and the second end portion 12. The peripheral surface 13 has a sleeve shape centered on a first axis A1 extending in the first direction.
The casing 10 defines therein an accommodation chamber 14. The toner is accommodated in the accommodation chamber 14. Further, as illustrated in
The shutter 16 is also positioned at the first end portion 11 of the casing 10. The shutter 16 includes a holder 161, and a shutter plate 162. The holder 161 has a substantially disc-like shape centered on the first axis A1. The shutter plate 162 extends from a portion of the holder 161 in a direction from the first end portion 11 to the second end portion 12 of the casing 10 in the first direction. The shutter plate 162 has a shutter opening 163.
The shutter 16 is rotatable relative to the casing 10 about the first axis A1 between a closed position in which the shutter 16 closes the toner discharge opening 15 and an open position in which the shutter 16 opens the toner discharge opening 15. The shutter plate 162 covers the toner discharge opening 15 when the shutter 16 is in the closed position. Accordingly, the shutter 16 closes the toner discharge opening 15.
The shutter opening 163 of the shutter 16 is overlapped with the toner discharge opening 15 when the shutter 16 is in the open position. Hence, the shutter 16 opens the toner discharge opening 15. At this time, the accommodation chamber 14 is in communication with an outside of the casing 10 through the toner discharge opening 15, the shutter opening 163, and a communication opening 363 (described later) of the cover 36. As a result, toner accommodated in the accommodation chamber 14 can be supplied to the drum cartridge 3.
The casing 10 has a recess 19 positioned at the peripheral surface 13. The shutter plate 162 of the shutter 16 is positioned in the recess 19. The recess 19 has a first surface 191, a first stopper surface 18, and a second stopper surface 17. The first surface 191 has the toner discharge opening 15. Each of the first stopper surface 18 and the second stopper surface 17 extends outward from the first surface 191 in a radial direction of an agitator shaft 21 (described later).
The first stopper surface 18 is configured to stop movement of the shutter 16 in a direction from the closed position toward the open position in a rotational direction of the shutter 16. The shutter 16 is in contact with the first stopper surface 18 when the shutter 16 is in the open position. The second stopper surface 17 is configured to stop movement of the shutter 16 in a direction from the open position toward the closed position in the rotational direction of the shutter 16. The shutter 16 is in contact with the second stopper surface 17 when the shutter 16 is in the closed position. With this configuration, a movable range of the shutter 16 is limited to a range between the closed position and the open position.
Incidentally, the first stopper surface 18 need not be configured to completely stop the movement of the shutter 16 in the rotational direction thereof, but the shutter 16 may be slightly movable in a state where the shutter 16 is in contact with the first stopper surface 18. Similarly, the second stopper surface 17 need not be configured to completely stop the movement of the shutter 16 in the rotational direction thereof, but the shutter 16 may be slightly movable in a state where the shutter 16 is in contact with the second stopper surface 17.
In the present embodiment, both the toner discharge opening 15 and the first stopper surface 18 are provided at the casing 10. Hence, accurate positioning of the shutter 16 relative to the toner discharge opening 15 can be attained. Further, in the present embodiment, both the toner discharge opening 15 and the second stopper surface 17 are provided at the casing 10. Hence, accurate positioning of the shutter 16 relative to the toner discharge opening 15 can also be attained. Alternatively, the cover 36 may have the first stopper surface 18 and the second stopper surface 17. Still Alternatively, the first stopper surface 18 and the second stopper surface 17 may be included in components other than the casing 10 or the cover 36.
The holder 161 has a circular hole 167 penetrating the holder 161 in the first direction. The toner coupling 321, the planetary carrier 322, the internal gear 34, the sun gear 351, and the rotary plate 352 those will be described later are positioned in the circular hole 167.
The agitator 20 is a conveying member configured to agitate and convey the toner in the casing 10. The agitator 20 is positioned inside the casing 10. As indicated by a broken line in
The toner coupling 321 is connected to the one end portion of the agitator shaft 21. Hence, rotation of the toner coupling 321 about the first axis A1 causes rotation of the agitator shaft 21 and the agitator fin 22 about the first axis A1. As the agitator fin 22 rotates, the toner accommodated in the casing 10 is agitated.
Further, as illustrated in
The two return springs 31a and 31b, the toner coupling 321, the planetary carrier 322, the first to fourth planetary gears 33a to 33d, the internal gear 34, the sun gear 351, the rotary plate 352, the cover 36, the two bosses 37a and 37b, and the two locking members 38a and 38b constitute a mechanism for operating the shutter 16 and the agitator 20. As described above, the two return springs 31a and 31b, the toner coupling 321, the planetary carrier 322, the first to fourth planetary gears 33a to 33d, the internal gear 34, the sun gear 351, the rotary plate 352, the cover 36, the two bosses 37a and 37b, and the two locking members 38a and 38b are positioned at the first end portion 11.
The two return springs 31a and 31b are elastic members for urging the shutter 16 from the open position toward the closed position. As illustrated in
Similarly, the return spring 31b has one end portion in the circumferential direction connected to the holder 161, and another end portion in the circumferential direction connected to a spring seat 366b (described later) of the cover 36. Lengths of the two return springs 31a and 31b in the rotational direction of the shutter 16 are changed in accordance with the movement of the shutter 16 between the closed position and the open position.
The lengths of the two return springs 31a and 31b in the rotational direction of the shutter 16 are configured to be changed between a first state (a state illustrated in
The toner coupling 321 is a member that can be coupled to a corresponding relay coupling 82 (
The toner coupling 321 has one end portion and another end portion. The one end portion of the toner coupling 321 is positioned away from the other end portion of the toner coupling 321 in the first direction. The one end portion of the toner coupling 321 is positioned farther from the first end portion 11 of the casing 10 than the other end portion of the toner coupling 321 is from the first end portion 11 of the casing 10 in the first direction. In other words, the other end portion of the toner coupling 321 is positioned closer to the first end portion 11 of the casing 10 than the one end portion of the toner coupling 321 is to the first end portion 11 of the casing 10 in the first direction.
The planetary carrier 322 extends radially outward from the other end portion in the first direction of the toner coupling 321. In the present embodiment, the toner coupling 321 and the planetary carrier 322 are formed as a single member. Alternatively, the toner coupling 321 and the planetary carrier 322 may be components different from each other as long as the planetary carrier 322 is rotatable about the first axis A1 together with the toner coupling 321.
The planetary carrier 322 includes a first planetary pin 323a, a second planetary pin 323b, a third planetary pin 323c, and a fourth planetary pin 323d. Each of the first to fourth planetary pins 323a to 323d extends from the planetary carrier 322 in the direction from the first end portion 11 to the second end portion 12 in the first direction. Each of the first to fourth planetary pins 323a to 323d has a columnar shape. The first to fourth planetary pins 323a to 323d are arranged to be spaced apart from each other in the circumferential direction centered on the first axis A1. Preferably, the first to fourth planetary pins 323a to 323d are arranged to be spaced apart from each other at regular intervals in the circumferential direction centered on the first axis A1.
The first to fourth planetary gears 33a to 33d are arranged to be spaced apart from each other in the circumferential direction centered on the first axis A1. Preferably, the first to fourth planetary gears 33a to 33d are arranged to be spaced apart from each other at regular intervals in the circumferential direction centered on the first axis A1.
The first planetary gear 33a has a first hole 331a. The first planetary pin 323a is inserted in the first hole 331a. Accordingly, the first planetary gear 33a is supported by the first planetary pin 323a. The first planetary gear 33a is rotatable about a first planetary axis 332a relative to the planetary carrier 322 while the first planetary pin 323a is inserted in the first hole 331a. The first planetary axis 332a passes through a center of the first planetary pin 323a. The first planetary gear 33a has an outer peripheral surface including a plurality of gear teeth 333a.
The second planetary gear 33b has a second hole 331b. The second planetary pin 323b is inserted through the second hole 331b. The second planetary gear 33b is supported by the second planetary pin 323b. The second planetary gear 33b is rotatable about a second planetary axis 332b relative to the planetary carrier 322 while the second planetary pin 323b is inserted in the second hole 331b. The second planetary axis 332b passes through a center of the second planetary pin 323b. The second planetary gear 33b has an outer peripheral surface including a plurality of gear teeth 333b.
The third planetary gear 33c has a third hole 331c. The third planetary pin 323c is inserted in the third hole 331c. The third planetary gear 33c is supported by the third planetary pin 323c. The third planetary gear 33c is rotatable about a third planetary axis 332c relative to the planetary carrier 322 while the third planetary pin 323c is inserted in the third hole 331c. The third planetary axis 332c passes through a center of the third planetary pin 323c. The third planetary gear 33c has an outer peripheral surface including a plurality of gear teeth 333c.
The fourth planetary gear 33d has a fourth hole 331d. The fourth planetary pin 323d is inserted in the fourth hole 331d. The fourth planetary gear 33d is supported by the fourth planetary pin 323d. The fourth planetary gear 33d is rotatable about a fourth planetary axis 332d relative to the planetary carrier 322 while the fourth planetary pin 323d is inserted in the fourth hole 331d. The fourth planetary axis 332d passes through a center of the fourth planetary pin 323d. The fourth planetary gear 33d has an outer peripheral surface including a plurality of gear teeth 333d.
In the present embodiment, the single planetary carrier 322 supports the first to fourth planetary gears 33a to 33d. Accordingly, the second to fourth planetary gears 33b to 33d can be accurately positioned relative to the first planetary gear 33a.
Further, in response to the rotation of the toner coupling 321 about the first axis A1, the first to fourth planetary gears 33a to 33d circularly moves about the first axis A1 together with rotation of the toner coupling 321 and the planetary carrier 322. In this way, the first to fourth planetary gears 33a to 33d are rotatable about their planetary gear axes 332a to 332d, and are orbitally movable about the sun gear 351 (described later).
The internal gear 34 is an annular gear surrounding the first to fourth planetary gears 33a to 33d. The internal gear 34 is disposed such that a center axis of the internal gear 34 is coincident with the first axis A1. The internal gear 34 has an inner peripheral surface including a plurality of gear teeth 342. The plurality of gear teeth 342 are in meshing engagement with the gear teeth 333a of the first planetary gear 33a, the gear teeth 333b of the second planetary gear 33b, the gear teeth 333c of the third planetary gear 33c, and the gear teeth 333d of the fourth planetary gear 33d.
The internal gear 34 includes two arms 341a and 341b. Each of the arms 341a and 341b extends radially outward from an outer peripheral surface of the internal gear 34. That is, each of the arms 341a and 341b extends in a direction away from the first to fourth planetary gears 33a to 33d relative to the gear teeth 342 of the internal gear 34. The arm 341a is fitted in the second recess 165a in the holder 161, and the arm 341b is fitted in the fifth recess 165b in the holder 161. Hence, the shutter 16 is rotatable together with the internal gear 34. Accordingly, as the internal gear 34 rotates about the first axis A1, the shutter 16 also rotates about the first axis A1 together with the internal gear 34.
The sun gear 351 is a gear rotatable about the first axis A1. The first to fourth planetary gears 33a to 33d are positioned around the sun gear 351. The sun gear 351 has an outer peripheral surface including a plurality of gear teeth 354. The plurality of gear teeth 354 are in meshing engagement with the gear teeth 333a of the first planetary gear 33a, the gear teeth 333b of the second planetary gear 33b, the gear teeth 333c of the third planetary gear 33c, and the gear teeth 333d of the fourth planetary gear 33d. The sun gear 351 has a circular hole 351A centered on the first axis A1. The toner coupling 321 is inserted in the hole 351A of the sun gear 351.
The toner coupling 321, the sun gear 351, the four (first to fourth) planetary gears 33a to 33d, and the internal gear 34 are positioned on the same imaginary plane perpendicular to the first axis A1. In other words, the sun gear 351 is positioned farther from the first axis A1 than the toner coupling 321 is from the first axis A1 in the radial direction of the agitator shaft 21 that is perpendicular to the first axis A1. The first to fourth planetary gears 33a to 33d are positioned farther from the first axis A1 than the sun gear 351 is from the first axis A1 in the radial direction of the agitator shaft 21. The internal gear 34 is positioned farther from the first axis A1 than the first to fourth planetary gears 33a to 33d are from the first axis A1 in the radial direction of the agitator shaft 21. That is, the toner coupling 321, the sun gear 351, the first to fourth planetary gears 33a to 33d, and the internal gear 34 are aligned with one another in the radial direction of the agitator shaft 21. Hence, a dimension in the first direction of the toner cartridge 2 can be reduced.
The sun gear 351 has one end portion and another end portion. The one end portion of the sun gear 351 is positioned away from the other end portion of the sun gear 351 in the first direction. The one end portion of the sun gear 351 is positioned farther from the first end portion 11 of the casing 10 than the other end portion of the sun gear 351 is from the first end portion 11 of the casing 10 in the first direction. In other words, the other end portion of the sun gear 351 is positioned closer to the first end portion 11 of the casing 10 than the one end portion of the sun gear 351 is to the first end portion 11 of the casing 10 in the first direction.
The rotary plate 352 extends radially outward from the one end portion of the sun gear 351. The rotary plate 352 is rotatable about the first axis A1 together with the sun gear 351. In the present embodiment, the sun gear 351 and the rotary plate 352 are configured as a single member. Alternatively, the sun gear 351 and the rotary plate 352 may be configured of members different from each other as long as the rotary plate 352 is rotatable about the first axis A1 together with the rotation of the sun gear 351.
The rotary plate 352 has an outer peripheral surface having a plurality of grooves 353. The plurality of grooves 353 are arranged along the outer peripheral surface of the rotary plate 352 so as to be spaced apart from one another. Preferably, the plurality of grooves 353 are arranged along the outer peripheral surface of the rotary plate 352 so as to be spaced apart from one another at regular intervals. Each of the grooves 353 is recessed radially inward from the outer peripheral surface of the rotary plate 352. Each of the grooves 353 has an arc shape when viewed in the first direction.
The cover 36 is fixed to the first end portion 11 of the casing 10. The cover 36 includes a gear cover portion 361, and a shutter cover portion 362. The gear cover portion 361 has a substantially circular plate shape centered on the first axis A1. The shutter cover portion 362 extends toward the casing 10 in the first direction from a part of an outer peripheral portion of the gear cover portion 361. The two return springs 31a and 31b, the toner coupling 321, the planetary carrier 322, the first to fourth planetary gears 33a to 33d, the internal gear 34, the sun gear 351, the rotary plate 352, and the two bosses 37a and 37b are positioned between the first end portion 11 of the casing 10 and the gear cover portion 361 in the first direction. The shutter cover portion 362 covers at least a portion of the shutter plate 162.
The shutter cover portion 362 has the communication opening 363. The communication opening 363 is overlapped with the toner discharge opening 15 both when the shutter 16 is in the closed position and when the shutter 16 is in the open position. The communication opening 363 is closed with the shutter plate 162 when the shutter 16 is in the closed position. The shutter opening 163 is overlapped with both the toner discharge opening 15 and the communication opening 363 when the shutter 16 is in the open position. As a result, the accommodation chamber 14 is in communication with the outside of the casing 10 through the toner discharge opening 15, the shutter opening 163, and the communication opening 363.
The center through-hole 364 and the two side through-holes 365a and 365b penetrate the gear cover portion 361 in the first direction. The center through-hole 364 is positioned at a center of the gear cover portion 361. The center through-hole 364 has a circular shape when viewed in the first direction. The toner coupling 321 is exposed to an outside of the cover 36 through the center through-hole 364. The two side through-holes 365a and 365b are positioned around the center through-hole 364. The two side through-holes 365a and 365b are positioned opposite to each other relative to the center through-hole 364. Each of the two side through-holes 365a and 365b has a rectangular shape when viewed in the first direction. The locking members 38a and 38b (described later) are exposed to the outside of the cover 36 through the side through-holes 365a and 365b, respectively.
The two spring seats 366a and 366b protrude toward the shutter 16 from the gear cover portion 361 in the first direction. The two spring seats 366a and 366b are positioned opposite to each other relative to the center through-hole 364. As described above, the other end portion of the return spring 31a is connected to the spring seat 366a, and the other end portion of the return spring 31b is connected to the spring seat 366b.
The guide groove 367a is a groove for guiding the boss 37a. The guide groove 367b is a groove for guiding the boss 37b. The two guide grooves 367a and 367b are positioned at a surface of the gear cover portion 361 that faces the shutter 16 in the first direction. The guide grooves 367a and 367b are positioned opposite to each other relative to the center through-hole 364. Each of the guide grooves 367a and 367b extends in the rotational direction of the shutter 16. Each of the guide grooves 367a and 367b has an arc shape. Each of the guide grooves 367a and 367b has one end 367A and another end 367B. The one end 367A is closer to the first axis A1 than the other end 367B is to the first axis A1.
The two bosses 37a and 37b are positioned around the rotary plate 352. The boss 37a is inserted in the second recess 165a in the holder 161. The boss 37b is inserted in the fifth recess 165b in the holder 161. Hence, when the shutter 16 rotates about the first axis A1, the boss 37a moves along with the second recess 165a in the circumferential direction centered on the first axis A1, and the boss 37b moves along with the fifth recess 165b in the circumferential direction centered on the first axis A1.
The second recess 165a extends in a radial direction centered on the first axis A1. Therefore, the boss 37a is movable along the second recess 165a in the radial direction between a first position (
When the boss 37a is in the first position, the one end portion of the boss 37a is positioned in one of the plurality of grooves 353 of the rotary plate 352. When the boss 37a is in the second position, the entire portion of the boss 37a is positioned outside of the plurality of grooves 353. Since the plurality of grooves 353 are arranged over the entire outer peripheral surface of the rotary plate 352, the boss 37a can be inserted in one of the plurality of grooves 353 of the rotary plate 352 regardless of a rotational position of the rotary plate 352.
The fifth recess 165b extends in the radial direction centered on the first axis A1. Therefore, the boss 37b is movable along the fifth recess 165b in the radial direction between a first position (
The boss 37a includes a guide protrusion 371a. The guide protrusion 371a protrudes in the first direction from the boss 37a toward the guide groove 367a. The boss 37b includes a guide protrusion 371b. The guide protrusion 371b protrudes in the first direction from the boss 37b toward the guide groove 367b.
When the relay coupling 82 (described later) is not coupled to the toner coupling 321, that is, when a driving force is not supplied to the toner coupling 321, the return springs 31a and 31b are in their first states. Hence, the shutter 16 is in the closed position. Accordingly, the toner discharge opening 15 is closed with the shutter plate 162. At this time, as illustrated in
Further, the bosses 37a and 37b are in their first positions. Accordingly, the one end portions of the bosses 37a and 37b are respectively fitted in two grooves 353 of the plurality of grooves 353 of the rotary plate 352. That is, the boss 37a is fitted in both the second recess 165a in the shutter 16 and one of the plurality of groove 353 of the rotary plate 352. Further, the boss 37b is fitted in both the fifth recess 165b in the shutter 16 and another one of the plurality of grooves 353 of the rotary plate 352. Consequently, the shutter 16 and the internal gear 34 are rotatable together with the sun gear 351, the rotary plate 352, and the two bosses 37a and 37b.
In such a state, the internal gear 34 is not rotatable relative to the sun gear 351. That is, the internal gear 34 rotates together with the rotation of the sun gear 351. Hence, the first planetary gear 33a in meshing engagement with both the internal gear 34 and the sun gear 351 is not rotatable about the first planetary axis 332a. Similarly, the second planetary gear 33b, the third planetary gear 33c, and the fourth planetary gear 33d are not rotatable about the second planetary axis 332b, the third planetary axis 332c, and the fourth planetary axis 332d, respectively.
Thus, as the driving force is supplied to the toner coupling 321 in this state, the toner coupling 321 rotates such that the shutter 16 rotates about the first axis A1 together with the planetary carrier 322, the first to fourth planetary gears 33a to 33d, the sun gear 351, the rotary plate 352, the two bosses 37a and 37b, and the internal gear 34. As a result, the shutter 16 moves from the closed position to the open position, thereby opening the toner discharge opening 15.
In accordance with the rotation of the shutter 16 from the closed position to the open position, the return springs 31a and 31b contract from the first states to the second states, and the movement of the shutter 16 is stopped upon abutment of the shutter 16 against the first stopper surface 18 (see
In response to the movement of the guide protrusions 371a and 371b along the guide grooves 367a and 367b, the boss 37a moves from the first position to the second position along the second recess 165a, and the boss 37b moves from the first position to the second position along the fifth recess 165b. Hence, the bosses 37a and 37b separates from the plurality of grooves 353 of the rotary plate 352. That is, the boss 37a is fitted in the second recess 165a in the shutter 16 while the boss 37a is separated from the grooves 353 of the rotary plate 352, and the boss 37b is fitted in the fifth recess 165b of the shutter 16 while the boss 37b is separated from the grooves 353 of the rotary plate 352. As a result, the sun gear 351 and the rotary plate 352 become rotatable relative to the shutter 16 and the internal gear 34.
As described above, the rotational movement of the shutter 16 and the internal gear 34 is stopped in response to the abutment of the shutter 16 against the first stopper surface 18. However, the sun gear 351 is rotatable relative to the internal gear 34, since the bosses 37a and 37b are moved away from the grooves 353 of the rotary plate 352. Accordingly, the first to fourth planetary gears 33a to 33d rotate about the first to fourth planetary axes 332a to 332d, respectively, while the first to fourth planetary gears 33a to 33d are in meshing engagement with the internal gear 34 and the sun gear 351. Therefore, the first to fourth planetary gears 33a to 33d are orbitally moved about the sun gear 351 while the first to fourth planetary gears 33a to 33d rotate about the first to fourth planetary axes 332a to 332d, respectively. Further, because of the meshing engagement with the first to fourth planetary gears 33a to 33d, the sun gear 351 rotates about the first axis A1. At this time, the sun gear 351 rotates at a speed higher than that of the toner coupling 321.
As such, the first to fourth planetary gears 33a to 33d and the sun gear 351 are rotatable relative to the internal gear 34 in a state where the two bosses 37a and 37b are in their second positions. Hence, in accordance with the rotation of the toner coupling 321, the first to fourth planetary gears 33a to 33d and the sun gear 351 are rotatable, whereas the internal gear 34 is not rotatable. Accordingly, the shutter 16 is maintained at the open position irrespective of the further rotation of the toner coupling 321 after the shutter 16 is moved to the open position.
Further, as described above, the toner coupling 321 is connected to the one end portion of the agitator shaft 21. Accordingly, as the toner coupling 321 rotates about the first axis A1, the agitator 20 also rotates about the first axis A1. Hence, the rotation of the agitator 20 continues by the rotation of the toner coupling 321 even after the shutter 16 is stopped at the open position. Accordingly, the toner accommodated in the casing 10 is agitated.
In this way, in the toner cartridge 2, both the movement of the shutter 16 and the rotation of the agitator 20 can be attained by the rotation of the toner coupling 321. Specifically, in accordance with the rotation of the toner coupling 321, the agitator 20 rotates, and the shutter 16 moves from the closed position to the open position. Further, as the shutter 16 moves from the closed position to the open position, the bosses 37a and 37b moves to their second positions from their first positions, whereby the first to fourth planetary gears 33a to 33d and the sun gear 351 are rotatable freely whereas the internal gear 34 stops rotating. Accordingly, the rotation of the agitator 20 continues while the shutter 16 is maintained at the open position.
Then, the return springs 31a and 31b expand from their second states to their first states due to their resilient force as supply of the driving force to the toner coupling 321 is stopped. Hence, the shutter 16 moves from the open position to the closed position. As a result, the toner discharge opening 15 is closed again with the shutter plate 162.
Each of the two locking members 38a and 38b is a member for locking the shutter 16 to stop the rotation thereof. The locking member 38a is configured to be fitted in the third recess 166a of the holder 161. The locking member 38b is configured to be fitted in the sixth recess 166b of the holder 161.
The locking member 38a includes a locking protrusion 381a, and a locking spring 382a. The locking protrusion 381a is movable in the first direction between a locking position and an unlocking position. The locking protrusion 381a in the unlocking position is farther from the cover 36 than the locking protrusion 381a in the locking position is from the cover 36 in the first direction. The locking protrusion 381a is positioned outside the third recess 166a when the locking protrusion 381a is in the locking position. The locking protrusion 381a is positioned inside the third recess 166a when the locking protrusion 381a is in the unlocking position.
The locking member 38b includes a locking protrusion 381b, and a locking spring 382b. The locking protrusion 381b is movable in the first direction between a locking position and an unlocking position. The locking protrusion 381b in the unlocking position is farther from the cover 36 than the locking protrusion 381b in the locking position is from the cover 36 in the first direction. The locking protrusion 381b is positioned outside the sixth recess 166b when the locking protrusion 381b is in the locking position. The locking protrusion 381b is positioned inside the sixth recess 166b when the locking protrusion 381b is in the unlocking position.
The locking spring 382a is interposed between the locking protrusion 381a and the holder 161. The locking spring 382a is an elastic member. The locking spring 382a has a length in the first direction that can be changed between an expansion state and a compression state. The length in the first direction of the locking spring 382a in the expansion state is longer than that in the compression state. The locking protrusion 381a is in the locking position when the locking spring 382a is in the expansion state. The locking protrusion 381a is in the unlocking position when the locking spring 382a is in the compression state. The locking protrusion 381a is constantly urged from the unlocking position toward the locking position due to a resilient force of the locking spring 382a.
The locking spring 382b is interposed between the locking protrusion 381b and the holder 161. The locking spring 382b is an elastic member. The locking spring 382b has a length in the first direction that can be changed between an expansion state and a compression state. The length in the first direction of the locking spring 382b in the expansion state is longer than that in the compression state. The locking protrusion 381b is in the locking position when the locking spring 382b is in the expansion state. The locking protrusion 381b is in the unlocking position when the locking spring 382b is in the compression state. The locking protrusion 381b is constantly urged from the unlocking position toward the locking position due to a resilient force of the locking spring 382b.
The locking protrusion 381a protrudes from the locking member 38a toward the side through-hole 365a of the cover 36. The locking protrusion 381a is inserted in the side through-hole 365a when the locking spring 382a is in the expansion state, i.e., the locking protrusion 381a is in the locking position. The locking protrusion 381b protrudes from the locking member 38b toward the side through-hole 365b of the cover 36. The locking protrusion 381b is inserted in the side through-hole 365b when the locking spring 382b is in the expansion state, i.e., the locking protrusion 381b is in the locking position.
The locking member 38a is in contact with both the cover 36 and the holder 161 in a state where the locking protrusion 381a is inserted in the side through-hole 365a. Similarly, the locking member 38b is in contact with both the cover 36 and the holder 161 in a state where the locking protrusion 381b is inserted in the side through-hole 365b. With such a state, the shutter 16 is not rotatable about the first axis A1 relative to the casing 10 and the cover 36. In other words, the shutter 16 is immovable from the closed position to the open position.
The locking springs 382a and 382b are compressed from the expansion states to the compression states when the locking protrusions 381a and 381b are pressed toward the holder 161 by one of unlocking members 81 (described later) of the drum cartridge 3. Accordingly, the locking protrusions 381a and 381b move from the locking positions to the unlocking positions, whereby the locking protrusions 381a and 381b disengage from the side through-holes 365a and 365b of the cover 36, respectively. As a result, the locking protrusions 381a and 381b separates from the cover 36. With this state, the locking members 38a and 38b, and the shutter 16 are rotatable about the first axis A1 relative to the casing 10 and the cover 36. Consequently, the shutter 16 is movable from the closed position to the open position.
According to the above-described configuration in the present embodiment, the shutter 16 does not become unlocked unless the two locking protrusions 381a and 381b are simultaneously pressed by the corresponding unlocking member 81. This configuration can restrain the shutter 16 from being unintentionally unlocked due to the user's erroneous operation in a state where the toner cartridge 2 is not attached to the drum cartridge 3.
The clutch pawls 211a and 211b are inserted in the clutch holes 324a and 324b, respectively. The clutch hole 324a has a dimension in the circumferential direction centered on the first axis A1 greater than that of the clutch pawl 211a, and the clutch hole 324b has a dimension in the circumferential direction centered on the first axis A1 greater than that of the clutch pawl 211b. Further, each of the clutch holes 324a and 324b has a center angle centered on the first axis A1 that is approximately equal to or greater than a rotation angle by which the shutter 16 rotates about the first axis A1 between the closed position and the open position.
When the shutter 16 moves from the closed position to the open position, the toner coupling 321 rotates about the first axis A1 in a rotational direction (indicated by an arrow in
On the other hand, when the shutter 16 moves from the open position to the closed position, the toner coupling 321 rotates about the first axis A1 in a rotational direction (as indicated by an arrow in
However, another end in the circumferential direction of the clutch hole 324a does not contact the clutch pawl 211a, and another end in the circumferential direction of the clutch hole 324b does not contact the clutch pawl 211b. Accordingly, the rotation of the toner coupling 321 is not transmitted to the agitator 20. This configuration can prevent the agitator 20 from rotating in the direction the same as the direction in which the shutter 16 moves from the open position to the closed position.
In this way, according to the present embodiment, the clutch holes 324a and 324b, and the clutch pawls 211a and 211b constitute a clutch mechanism that restrains the agitator 20 from rotating together with the toner coupling 321 when the shutter 16 moves from the open position to the closed position.
As described above, the IC chip assembly 40 is positioned at the second end portion 12 of the casing 10. The IC chip assembly 40 includes the IC chip 41 which is a storage medium, and a chip holder 42 holding the IC chip 41. The IC chip 41 is fixed to an outer surface of the chip holder 42. The IC chip 41 is configured to store therein various information related to the toner cartridge 2. Specifically, the IC chip 41 stores therein information indicating a capacity of toner accommodated in the toner cartridge 2, or a residual quantity of toner accommodated in the toner cartridge 2. Further, the IC chip 41 may store therein other information such as a specification of the toner cartridge 2. For example, the IC chip 41 may store therein a type of toner, a manufacturing serial number of the toner cartridge 2, an identification code indicating that the toner cartridge 2 is a genuine product, and a model compatible with the toner cartridge 2.
The IC chip 41 has an electrical contact surface 411 (see
The chip holder 42 is movable in the first direction relative to the casing 10. The electrical contact surface 411 of the IC chip 41 also moves in the first direction relative to the casing 10 together with the chip holder 42 in response to movement of the chip holder 42 in the first direction.
Further, as indicated by a broken like in
<3. Drum Cartridge>
Next, a configuration of the drum cartridge 3 will be described.
The drum frame 50 is configured to receive the four toner cartridges 2. The drum frame 50 includes a first side frame 51, a second side frame 52, and a third frame 53. Each of the first side frame 51 and the second side frame 52 has a substantially flat plate shape and extends orthogonal to the first direction. The first side frame 51 and the second side frame 52 are spaced apart from each other in the first direction. The third frame 53 connects the first side frame 51 and the second side frame 52 to each other in the first direction. The four toner cartridges 2 can be inserted in a space between the first side frame 51 and the second side frame 52.
Each of the developing rollers 60 is rotatable about a rotation axis (a developing axis) extending in the first direction. In the present embodiment, each of the developing rollers 60 is a magnetic roller. Each of the developing rollers 60 has one end portion in the first direction supported by the first side frame 51, and another end portion in the first direction supported by the second side frame 52. The four developing rollers 60 are arranged to be spaced apart from one another in the second direction.
When the toner cartridges 2 are attached to the drum frame 50, the toner discharge openings 15 of the toner cartridges 2 face outer circumferential surfaces of the corresponding developing rollers 60. Also, when the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4, the developing rollers 60 rotate due to a driving force supplied from the image forming apparatus 1. The toner accommodated in the toner cartridges 2 are supplied to the outer circumferential surfaces of the corresponding developing rollers 60 through the toner discharge openings 15 after the toner discharge openings 15 are open by the movement of the shutters 16 from the closed positions to the open positions.
Each of the photosensitive drums 70 is rotatable about a rotation axis (a drum axis) extending in the first direction. Each of the photosensitive drums 70 has one end portion in the first direction supported by the first side frame 51, and another end portion in the first direction supported by the second side frame 52. That is, the first side frame 51 is positioned at the one end portions in the first direction of the photosensitive drums 70, and the second side frame 52 is positioned at the other end portions in the first direction of the photosensitive drums 70. The four photosensitive drums 70 are arranged to be spaced apart from each other in the second direction. Each of the photosensitive drums 70 has an outer circumferential surface coated with a photosensitive material. The outer circumferential surfaces of the developing rollers 60 and the outer circumferential surfaces of the corresponding photosensitive drum 70 are in separation from each other.
When the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4, the photosensitive drums 70 rotate due to the driving force supplied from the image forming apparatus 1. Further, when a printing process is performed, light is emitted to the outer circumferential surfaces of the photosensitive drums 70 from light sources (not illustrated) positioned in the main frame 4. Hence, the outer circumferential surfaces of the photosensitive drums 70 are partially exposed to light. The toner carried on the outer circumferential surfaces of the developing rollers 60 is supplied to the light-exposed portions of the photosensitive drums 70. Thereafter, the toner is transferred to the printing sheet. As a result, a toner image is formed on the printing sheet.
Each of the unlocking members 81 is configured to unlock the shutter 16 of the corresponding toner cartridge 2 that is locked by the locking members 38a and 38b. The unlocking member 81 is movable in the first direction between a retracted position and an advanced position. The unlocking member 81 in the advanced position is closer to the second side frame 52 than the unlocking member 81 in the retracted position is to the second side frame 52 in the first direction.
Each of the unlocking members 81 includes a first pressure portion 811, and a second pressure portion 812. Each of the first pressure portion 811 and the second pressure portion 812 protrudes toward the second side frame 52. The first pressure portion 811 presses the locking protrusion 381a of the toner cartridge 2 and the second pressure portion 812 presses the locking protrusion 381b of the toner cartridge 2 when the unlocking member 81 is in the advanced position in a state where the toner cartridge 2 is attached to the drum frame 50.
Each of the relay couplings 82 is configured to transmit a driving force to the toner coupling 321 of the corresponding toner cartridge 2. Each of the relay couplings 82 is rotatable about a rotation axis (a coupling axis) extending in the first direction. Each of the relay couplings 82 is movable in the first direction together with the corresponding unlocking member 81 between the retracted position and the advanced position. The relay coupling 82 in the advanced position is closer to the second side frame 52 than the relay coupling 82 in the retracted position is to the second side frame 52. The relay coupling 82 is coupled to the toner coupling 321 when the relay coupling 82 is in the advanced position in a state where the toner cartridge 2 is attached to the drum frame 50.
Each of the contacting members 83 is configured to contact the first side plate 401 of the main frame 4 when the drum cartridge 3 is attached to the main frame 4. Each of the contacting members 83 is movable in the first direction between the retracted position and the advanced position together with the corresponding unlocking member 81 and relay coupling 82. The contacting member 83 in the advanced position is closer to the second side frame 52 than the contacting member 83 in the retracted position is to the second side frame 52 in the first direction. Each of the contacting members 83 has a sloped surface 831. The sloped surface 831 is inclined relative to the second direction.
Each of the tension springs 84 is a resiliently member that urges the corresponding unlocking member 81, relay coupling 82, and contacting member 83 from the advanced positions toward the retracted positions. Each of the tension springs 84 has one end in the first direction connected to the first side frame 51, and another end in the first direction connected to the corresponding unlocking member 81. The tension spring 84 has a length in the first direction that can be changed between an expansion state and contraction state. The length of the tension spring 84 in the first direction in the expansion state is longer than that in the contraction state. Further, the length of the tension spring 84 in the first direction in the expansion state is longer than a natural length in the first direction of the tension spring 84. The unlocking member 81, the relay coupling 82, and the contacting member 83 are constantly urged from the advanced positions toward the retracted positions due to a resilient force of the corresponding tension spring 84.
The tension springs 84 are in their contraction states when the drum cartridge 3 is not attached to the main frame 4. Hence, the unlocking members 81, the relay couplings 82, and the contacting members 83 are in the retracted positions. In this case, each of the unlocking members 81 is positioned away from the locking members 38a and 38b of the corresponding toner cartridge 2 in the first direction. Specifically, the first pressure portion 811 is positioned away from the locking member 38a of the toner cartridge 2 in the first direction, and the second pressure portion 812 is positioned away from the locking member 38b of the toner cartridge 2 in the first direction. Further, the relay coupling 82 is positioned away from the toner coupling 321. At this time, the locking protrusions 381a and 381b of the toner cartridge 2 are in the locking position. Further, a driving force is not transmitted to the toner coupling 321.
A part of the contacting member 83 is brought into contact with an inner surface of the main frame 4 upon attachment of the drum cartridge 3 to which the toner cartridges 2 are attached to the main frame 4. Specifically, the sloped surface 831 of the contacting member 83 contacts the first side plate 401 such that the contacting member 83 moves from the retracted position to the advanced position, and the unlocking member 81 also moves together with the contacting member 83 from the retracted position to the advanced position.
Therefore, the first pressure portion 811 of the unlocking member 81 presses the locking protrusion 381a in the first direction, and the second pressure portion 812 of the unlocking member 81 presses the locking protrusion 381b in the first direction. As a result, the locking protrusions 381a and 381b move from the locking position to the unlocking position, thereby unlocking the movement of the shutter 16 by the locking members 38a and 38b.
At this time, the relay coupling 82 also moves together with the contacting member 83 from the retracted position to the advanced position. Through this movement, the relay coupling 82 is coupled to the toner coupling 321. Then, a driving force supplied from the image forming apparatus 1 causes the relay coupling 82 to rotate, thereby rotating the toner coupling 321.
According to the image forming apparatus 1 described above, the unlocking members 81, which are configured to press the locking members 38a and 38b of the toner cartridges 2, are provided at the drum cartridge 3, not at the main frame 4 of the image forming apparatus 1. Therefore, the unlocking members 81 can be accurately positioned relative to the locking members 38a and 38b of the corresponding toner cartridges 2 in comparison with a configuration in which the unlocking members 81 are provided at the main frame 4. Accordingly, each of the unlocking members 81 can press the corresponding locking members 38a and 38b with high accuracy.
Further, in the image forming apparatus 1, the unlocking members 81 move from the retracted positions to the advanced positions in accordance with an attachment operation of the drum cartridge 3 to the main frame 4. Hence, the unlocking members 81 can move from the retracted position to the advanced position without relying on a driving force supplied from a motor provided in the image forming apparatus 1.
Further, the unlocking members 81 are in their retracted positions in a state where the drum cartridge 3 is not attached to the main frame 4. Therefore, the unlocking members 81 do not hinder an attachment operation of the toner cartridges 2 to the drum frame 50.
Further, in the image forming apparatus 1, the relay couplings 82, which are configured to supply a driving force to the toner couplings 321 of the toner cartridges 2, are provided at the drum cartridge 3, not at the main frame 4 of the image forming apparatus 1. Therefore, accurate positioning of the relay couplings 82 relative to the toner couplings 321 of the corresponding toner cartridges 2 can be attained in comparison with a configuration in which the relay couplings 82 are provided at the main frame 4. Accordingly, the relay couplings 82 can be coupled to the corresponding toner couplings 321 with high accuracy.
The wiring portion 90 is configured to electrically connect the IC chips 41 of the toner cartridges 2 and the main connector 403 provided in the main frame 4 to each other.
The four drum contacts 91a to 91d are electrically connected to the drum connector 93 through the drum harness 92. The drum connector 93 is positioned at the third frame 53. The drum connector 93 is brought into contact with the main connector 403 when the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4. Thus, the drum connector 93 and the main connector 403 are electrically connected to each other.
The four drum contacts 91a to 91d are positioned at the second side frame 52, and arranged to be space apart from each other in the second direction. The drum contact 91a is held by the contact holder 94a. The drum contact 91a is positioned at a surface of the contact holder 94a that faces the first side frame 51. The drum contact 91b is held by the contact holder 94b. The drum contact 91b is positioned at a surface of the contact holder 94b that faces the first side frame 51. The drum contact 91c is held by the contact holder 94c. The drum contact 91c is positioned at a surface of the contact holder 94c that faces the first side frame 51. The drum contact 91d is held by the contact holder 94d. The drum contact 91d is positioned at a surface of the contact holder 94d that faces the first side frame 51.
The contact holder 94a has a sloped surface 941, and an opposite surface facing the first side frame 51. The sloped surface 941 is inclined relative to the second direction. The sloped surface 941 is brought into contact with the second side plate 402 of the main frame 4 when the drum cartridge 3 is attached to the main frame 4. The contact holder 94a includes two protrusions 942 protruding from the opposite surface toward the first side frame 51 in the first direction. Each of the contact holders 94b to 94d has the sloped surface 941 and the protrusions 942 the same as those of the contact holder 94a.
The drum contacts 91a to 91d and the contact holders 94a to 94d are movable in the first direction between a separated position and a contacting position. The drum contacts 91a to 91d in the contacting position are closer to the first side frame 51 than the drum contacts 91a to 91d in the separated position are to the first side frame 51 in the first direction. Further, the contact holders 94a to 94d in the contacting position are closer to the first side frame 51 than the contact holders 94a to 94d in the separated position are to the first side frame 51 in the first direction.
The two contact springs 95a and 95b are elastic members urging the drum contact 91a and the contact holder 94a from the contacting positions toward the separated positions. The two contact springs 95c and 95d are elastic members urging the drum contact 91b and the contact holder 94b from the contacting positions toward the separated positions. The two contact springs 95e and 95f are elastic members urging the drum contact 91c and the contact holder 94c from the contacting positions toward the separated positions. The two contact springs 95g and 95h are elastic members urging the drum contact 91d and the contact holder 94d from the contacting positions toward the separated positions. The contact springs 95a to 95h are examples of the “first elastic member”.
Each of the contact springs 95a and 95b has one end in the first direction connected to the contact holder 94a. Each of the contact springs 95c and 95d has one end in the first direction connected to the contact holder 94b. Each of the contact springs 95e and 95f has one end in the first direction connected to the contact holder 94c. Each of the contact springs 95g and 95h has one end in the first direction connected to the contact holder 94d. Each of the contact springs 95a to 95h further has another end in the first direction connected to the second side frame 52.
Each of the contact springs 95a to 95h has a length in the first direction that can be changed between an expansion state and a contraction state. The length in the first direction of each of contact springs 95a to 95h in the expansion state is longer than that in the contraction state. Further, the length in the first direction of each of contact springs 95a to 95h in the expansion state is longer than a natural length of each of contact springs 95a to 95h.
The drum contact 91a and the contact holder 94a are constantly urged from the contacting position toward the separated position by the contact springs 95a and 95b. The drum contact 91b and the contact holder 94b are constantly urged from the contacting position toward the separated position by the contact springs 95c and 95d. The drum contact 91c and the contact holder 94c are constantly urged from the contacting position toward the separated position by the contact springs 95e and 95f. The drum contact 91d and the contact holder 94d are constantly urged from the contacting position toward the separated position by the contact springs 95g and 95h.
The contact springs 95a to 95h are in the contraction states when the drum cartridge 3 is not attached to the main frame 4. Accordingly, the drum contacts 91a to 91d, and the contact holders 94a to 94d are in the separated positions. In this case, the drum contacts 91a to 91d are positioned away from the electrical contact surfaces 411 of the IC chips 41 of the corresponding toner cartridges 2 in the first direction.
Parts of the contact holders 94a to 94d are brought into contact with the inner surface of the main frame 4 when the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4. Specifically, the sloped surfaces 941 of the contact holders 94a to 94d are brought into contact with the second side plate 402. Therefore, the contact holders 94a to 94d move from the separated positions to the contacting positions, and the drum contacts 91a to 91d also move from the separated positions to the contacting positions together with the contact holders 94a to 94d. Accordingly, the drum contacts 91a to 91d are brought into contact with the electrical contact surfaces 411 of the IC chips 41 of the corresponding toner cartridges 2. Consequently, information stored in the IC chips 41 can be transmitted to the controller 5 through the drum contacts 91a to 91d, the drum harness 92, the drum connector 93, the main connector 403, and the main harness 404. In other words, the drum contacts 91a to 91d relay transmission of information stored in the IC chips 41 in a state where the drum cartridge 3 to which the toner cartridges 2 are attached is attached to the main frame 4.
As illustrated in
In the image forming apparatus 1, the drum contacts 91a to 91d move in the first direction from the separated positions to the contacting positions in accordance with the attachment operation of the drum cartridge 3 to the main frame 4. Therefore, the drum contacts 91a to 91d can move from the separated positions to the contacting positions without relying on the driving force supplied from the motor of the image forming apparatus 1. Further, frictional wearing between the electrical contact surfaces 411 of the IC chips 41 and the drum contacts 91a to 91d when the toner cartridges 2 are attached to the drum cartridge 3 can be restrained.
Further, the drum contacts 91a to 91d and the contact holders 94a to 94d are in the separated positions when the drum cartridge 3 is not attached to the main frame 4. Therefore, the drum contacts 91a to 91d and the contact holders 94a to 94d do not obstruct the attachment operation of the toner cartridge 2 to the drum frame 50.
<4. Modifications>
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below.
<4-1. First Modification>
An image forming apparatus according to a first modification will be described with reference to
The above configuration can move the shutters 116 from the open positions to the closed positions in accordance with the detachment operation of the drum cartridge 3 from the main frame 104 without providing the return springs 31a and 31b. Accordingly, the number of parts and components in the toner cartridges 102 can be reduced.
<4-2. Second Modification>
In the embodiment described above, the return springs 31a and 31b are configured to move the shutter 16 from the open position to the closed position by making use of the resilient force that changes the length of the return springs 31a and 31b from the second state to the first state. In contrast, according to the second modification, the two return springs 31a and 31b may be configured to move the shutter 16 from the open position to the closed position by making use of the shrinking force that changes the return springs 31a and 31b from a third state in which the length of the return springs 31a and 31b are longer than the natural length to a fourth state in which the length of the return spring 31a and 31b are shorter than that in the third state.
<4-3. Third Modification>
In the embodiment described above, the toner cartridge 2 includes four planetary gears 33a to 33d. However, the number of planetary gears included in the toner cartridge 2 may be one to three, or may be five or more.
<4-4. Fourth Modification>
In the embodiment described above, four of the toner cartridges 2 are attachable to the single drum cartridge 3. However, the number of toner cartridges 2 attachable to the single drum cartridge 3 may be one to three, or may be five or more. Similarly, the number of developing rollers 60 included in the drum cartridge 3 may also be one to three, or may be five or more. Further, the number of photosensitive drums 70 included in the drum cartridge 3 may be one to three, or may be five or more. Further, the number of relay couplings 82 included in the drum cartridge 3 may be one to three, or may be five or more. Still further, the number of drum contacts 91a to 91d included in the drum cartridge 3 may be one to three, or may be five or more.
<4-5. Fifth Modification>
The toner couplings 321 and the relay couplings 82 may be gears.
<4-6. Sixth Modification>
The sun gear 351, the first to fourth planetary gears 33a to 33d, and the internal gear 34 include the plurality of gear teeth for transmitting a rotational force in the embodiment described above, but the present disclosure need not be limited to this configuration. For example, these components may transmit a rotational force through friction between friction members such as rubbers.
<4-7. Seventh Modification>
In the embodiment described above, each of the toner cartridges 2 includes the agitator 20 as a conveying member for conveying toner. Instead, an auger having a helical shape may be employed as the conveying member.
<4-8. Others>
The detailed shapes of the components constituting the image forming apparatus may be different from those illustrated in the drawings. Further, the parts and the components appearing in the embodiment and modifications described above may be employed or omitted as appropriate, as long as any contradiction is avoided.
Number | Date | Country | Kind |
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2020-198512 | Nov 2020 | JP | national |
2020-198513 | Nov 2020 | JP | national |
This is a by-pass continuation application of International Application No. PCT/JP2021/042565 filed Nov. 19, 2021 which claims priorities from Japanese Patent Application No. 2020-198512 filed Nov. 30, 2020 and Japanese Patent Application No. 2020-198513 filed Nov. 30, 2020. The entire contents of the International Application and the priority applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2021/042565 | Nov 2021 | US |
Child | 18322698 | US |