Claims
- 1. In an insulated railroad car or other cargo container having an internal cargo volume of at least 600 cubic feet, for maintaining cargo in a refrigerated condition by the use of carbon dioxide as an expendable refrigerant, the car or container having a top, a pair of opposed side walls, a pair of opposed end walls, a bottom and a bunker having a floor and a vent(s) for carbon dioxide vapor, the bunker positioned beneath the top and above a cargo volume, a manifold pipe positioned so as to provide a supply of carbon dioxide snow on the floor of the bunker, the bunker floor providing at least in part a ceiling for the cargo volume, the improvement comprising an area of heat conductive material as the upper surface of the bunker floor to be maintained at a near uniform temperature by contact with the carbon dioxide snow in the bunker, one or more convectors located in or near the ceiling of the cargo volume and near to the side and or side and end walls of the car or container, said heat conducting material to be in direct thermal communication with both the carbon dioxide snow in the bunker and the convectors, a layer of insulation in the bunker floor between the heat conductive material and the cargo volume leaving the convectors exposed, whereby the cargo is uniformly maintained in a refrigerated condition by heat exchange between vapor in the cargo volume and the convectors.
- 2. The railroad car or container of claim 1 wherein adjustable dampers are provided at least in part covering the convectors communicating with the cargo volume so that more or less cooling is directed to the sides and ends of the cargo volume when it is anticipated such more or less cooling rate is advantageous.
- 3. The railroad car or container of claim 1 wherein extended surfaces are part of the convectors so that greater cooling of the carbon dioxide vapor in the cargo volume is provided.
- 4. The railroad car or container of claim 1 wherein the heat conducting material is in the form of a metal panel having a thickness of at least about 1/32 inch.
- 5. The railroad car or container of claim 4 wherein the heat conducting metal panel has a thermal conductivity equal to or greater than iron.
- 6. The railroad car or container of claim 5 wherein the metal is selected from the group consisting of iron, copper, aluminum, magnesium and alloys therof.
- 7. The railroad car or container of claim 5 wherein the metal is selected from aluminum and alloys thereof.
- 8. The railroad car or container of claim 1 wherein the bunker vents communicate to the cargo volume, the cargo volume side and end walls are corrugated to the inside and the floor is also corrugated to the inside, an exhaust vent is positioned in communication with the corrugations, the corrugations being connected so if the exhaust vent is open, carbon dioxide vapor can flow from the bunker downward through said wall corrugations around the cargo as well as passing under the cargo before passing through the exhaust vent to the atmosphere.
- 9. The railroad car or container of claim 8 wherein the car floor includes means to retain for later use of the cooling effect of the carbon dioxide vapor passing through said floor.
- 10. The railroad car or container of claim 1 wherein a second manifold pipe is included which injects carbon dioxide snow and vapor through the bunker vents into the cargo area, whereby said car may be precooled before loading with cargo or said cargo volume rapidly recooled enroute if said bunker became empty of snow.
- 11. In an insulated railcar or container having side walls, end walls, a floor, and an exhaust vent for maintaining cargo in a refrigerated condition by the use of carbon dioxide as an expendable refrigerant, wherein liquid or slush carbon dioxide is injected into a carbon dioxide bunker forming snow which remains in said bunker and car and vapor which exists said bunker through a vent(s) into a cargo compartment loaded with cargo, said cargo being arranged so that an open space is formed between said cargo and the bottom of said bunker and said vents, and then by said cargo and under said cargo to an exhaust vent to the outside wherein the improvement comprises a heat conducting material in thermal communication with said snow, one or more convectors in thermal communication with said heat conducting material, the thermal convector(s) being located near the side and or end walls of the railcar or container, a layer of insulation positioned in a bottom area of the bunker between the heat conducting material and the cargo volume free of vents and convectors thereby reducing the cooling by sublimation of said snow to said cargo directly below the snow.
- 12. The railcar or container of claim 11 wherein the improvement further comprises one or more adjustable dampers cooperating with said convectors to control the amount of cooling provided.
- 13. The railcar of container of claim 11 wherein open to the interior channel like corrugations in the end and side walls and in the car floor communicate in a manner so that carbon dioxide vapor, created during filling of the bunker with snow, passes through said end and side walls and said floor and through said exhaust vent to the outside; and carbon dioxide vapor created during the sublimation of the snow and the carbon dioxide cooled or that to be cooled by the convectors can circulate down and up said side and end wall channels to maintain the cargo at a uniformly low temperature.
- 14. In an insulated railcar or container, each having a pair of opposed side walls, and a pair of opposed end walls, for maintaining cargo in a near 0.degree. F. or lower temperature condition by use of solid carbon dioxide as an expendable refrigerant wherein liquid carbon dioxide is injected into a bunker located above a cargo compartment, creating vapor and solid phase (snow) carbon dioxide, the vapor created during such injection cooling portion of both the cargo and the cargo compartment prior to vent to the atmosphere, and said carbon dioxide subsequently cooling said cargo compartment, wherein the improvement comprises heat conducting material in thermal communication with said snow, convectors located near to the side and or end walls of the railcar or container, the convectors being in thermal communication with the heat conducting material, and a layer of insulation in a bottom area of the bunker between the heat conducting material and the cargo volume free of vents and convectors thereby reducing the cooling by sublimation of said snow to said cargo in the near 0.degree. F. or lower temperature condition positioned directly below the snow.
- 15. The railcar or insulated container of claim 14 wherein the improvement further comprises adjustable dampers cooperating with said convectors to control the amount of cooling provided.
- 16. In an insulated railroad car or other cargo container for maintaining cargo in a near 0.degree. F. or lower condition by the use of carbon dioxide as an expendable refrigerant, the car or container having a top, a pair of opposed side walls, and a bunker having an insulated floor and vents for carbon dioxide vapor, the bunker positioned beneath the top and above a cargo volume, a manifold pipe positioned so as to provide a supply of carbon dioxide snow on the floor of the bunker, the bunker floor providing at least in part, a ceiling for the cargo volume, the improvement comprising said bunker vents positioned so that at least an opening in one vent communicates with a lower portion of the bunker and at least an opening in another vent communicates with a portion of the bunker above the lower portion of the bunker, whereby circulation of carbon dioxide vapor between said cargo volume and said bunker is enhanced because of height differences in positioning of the openings of the bunker vents and the cargo is maintained in a uniformly refrigerated state.
- 17. The railroad car or container of claim 16 wherein at least a majority of the bunker vents communicating with the lower portion of the bunker are located near to the side walls.
- 18. The railroad car or container of claim 17 wherein adjustable dampers are provided at least in part covering the vent(s) communicating with the cargo volume when it is anticipated that such more or less cooling is advantageous.
- 19. The railroad car or container of claim 16 wherein the bunker is proportioned into sections by a divider(s) extending from at least near one opposed sidewall to the other and extending from the bunker floor to at least near the top of the car to prevent carbon dioxide vapor flow from one section to the other to prevent the majority of carbon dioxide vapor from flowing down a lower vent at one end or one side of the car or container when the car or container is not level.
- 20. The railroad car or container of claim 16 wherein at least one of the lower bunker vent(s) is combined with a convector.
- 21. The railroad car or container of claim 16 having a floor at a bottom surface of the car or container, an openable exit vent positioned at or below floor level so that when liquid carbon dioxide is supplied to the bunker through the manifold pipe with the exit vent open and the railroad car loaded with cargo, the carbon dioxide vapor formed during the supply process will pass around and under the cargo before reaching the exit vent.
- 22. The railroad car or container of claim 20 wherein extended surfaces are part of the convectors so that greater cooling of the carbon dioxide in the cargo volume is provided.
- 23. The railroad car or container of claim 20 wherein the heat conducting material is in the form of a metal panel having a thickness of at least 1/16 inch.
- 24. The railroad car or container of claim 23 wherein the metal is selected from a group consisting of iron, copper, aluminum, magnesium and alloys thereof.
- 25. The railroad car or container of claim 16 wherein the car floor includes means to retain for later use the cooling effects of the carbon dioxide vapor passing through said floor.
- 26. The railroad car or container of claim 16 wherein a second manifold pipe is included which injects carbon dioxide snow and vapor into the cargo area and a vent which is in communication with the second manifold pipe, whereby said car may be pre-cooled before loading or said cargo volume rapidly re-cooled enroute if said bunker became empty of snow.
- 27. The railroad car of claim 21 wherein the corrugations are connected so when the exhaust vent is open, the carbon dioxide vapor will pass around the cargo as well as passing under the cargo.
- 28. The method of maintaining cargo in a near 0.degree. F. or lower condition in an insulated railcar or container by use of carbon dioxide as an expendable refrigerant, wherein liquid or slush carbon dioxide is injected into a carbon dioxide bunker forming snow which remains in said bunker and vapor which exits said bunker through a vent(s) into a cargo compartment loaded with cargo, said cargo being arranged so that an open space is formed between said cargo and the bottom of said bunker and said vents and then said vapor passes by said cargo and under said cargo to an exhaust vent to the outside and said snow subsequently providing controlled uniform cooling from its sublimation to said cargo area substantially by controlling the quantity and direction of flow of the vapor from the cargo compartment rising into said bunker where it is cooled by contact with the snow and controlling the quantity and direction of flow of the vapor in the return of the cooled vapor uniformly to said cargo compartment through the vents.
- 29. The method of claim 28 wherein said vents control the amount of cooling provided by using adjustable dampers cooperating therewith.
- 30. The method of claim 28 wherein open to the interior channel like corrugations in the end and side walls and in the car floor communicate in a manner so that carbon dioxide vapor, created during filling the bunker with snow, passes through said end and side walls and said floor; and carbon dioxide vapor created during the sublimation of the snow and the carbon dioxide vapor cooled or that to be cooled by the heat conducting material may circulate down and up said side and end wall channels.
- 31. The method of claim 28 wherein said vents are located near to the side and or side and end walls.
- 32. The method of claim 28 wherein one or more convector(s) is utilized in combination with said vents and with a layer of insulation in the bunker floor, leaving the convectors exposed.
CROSS REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of application Ser. No. 08/688,413, filed Jul. 30, 1996, U.S. Pat. No. 5,660,057 of Lewis Tyree, Jr. Priority for the present invention is based upon prior filed Provisional patent application Ser. No. 60/030057 of Lewis Tyree, Jr. entitled DRY ICE RAIL CAR COOLING SYSTEM filed on Nov. 6, 1996, Document Disclosure 394220 filed Mar. 14, 1996 and 407160 filed Oct. 25, 1996.
US Referenced Citations (21)
Foreign Referenced Citations (1)
Number |
Date |
Country |
399678 |
Dec 1932 |
GBX |
Non-Patent Literature Citations (1)
Entry |
E.L. Quinn and C.L. Jones "Carbon Dioxide" Amer. Chem. Soc. Reinhold Pub. 1936, Chap. VII, pp. 230-240. |
Continuation in Parts (1)
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Number |
Date |
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Parent |
688413 |
Jul 1996 |
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