Dry-sump lubrication type four-stroke cycle engine

Information

  • Patent Grant
  • 6786188
  • Patent Number
    6,786,188
  • Date Filed
    Thursday, May 15, 2003
    21 years ago
  • Date Issued
    Tuesday, September 7, 2004
    20 years ago
Abstract
A dry-sump lubrication type four-stroke cycle engine having a crankcase provided with a crankshaft chamber in its front part and a transmission chamber in its rear part, a generator chamber on one side of the crankcase in an axial direction of the crankshaft, and a clutch chamber on the other side of the crankcase. The crankshaft chamber and the transmission chamber are separated by a partition wall of a predetermined height to form an oil reservoir chamber in a lower part of the transmission chamber. An auxiliary oil reservoir chamber is formed in a lower part of the clutch chamber. A suction chamber is formed under a crankshaft chamber bottom wall defining a bottom of the crankshaft chamber so as to communicate with a suction port of a scavenging pump of the engine. The suction chamber opens into the crankshaft chamber through a first suction hole formed in the crankshaft chamber bottom wall and opens into the generator chamber through a second suction hole formed in a wall defining the bottom of the generator chamber. The scavenging pump pumps up oil directly from the suction chamber and discharges oil into the oil reservoir chamber.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a dry-sump lubrication type four-stroke cycle engine suitable for a vehicle, such as a straddle type all-terrain four-wheel vehicle or a motorcycle, and, more specifically to improvements in an oil reserving and circulating system of the engine.




2. Description of the Related Art




A conventional dry-sump lubrication four-stroke cycle engine usually has an oil tank separated from a crank case of the engine, an oil feed pump and an oil return pump, i.e., a scavenging pump. The oil tank holds a predetermined quantity of an engine oil. The oil feed pump pumps up oil from the oil tank and feeds the oil by pressure to parts needing lubrication of the engine, and the scavenging pump pumps up used oil collected in the bottom of the crankcase or an oil pan and returns the used oil into the oil tank. This dry-sump lubrication system increases the weight, component parts and cost of the engine, and needs pipes for connecting the crankcase and the oil tank.




A dry-sump lubrication type four-stroke cycle engine previously proposed by the applicant of the present patent application in JP-A No. 288466/1994 is not provided with any external oil tank and has a transmission chamber having a lower part serving as an oil reservoir chamber.

FIGS. 12 and 13

are side elevations respectively showing the left side surface of a right half-crankcase, and the right side surface of a left half-crankcase of the dry-sump lubrication type four-stroke cycle engine disclosed in JP-A No. 288466/1994.




Referring to

FIG. 12

, a partition wall


123


of a predetermined height is formed between a crankshaft chamber


121


and a transmission chamber


122


in a crankcase


120


to use a lower part of the transmission chamber


122


as an oil reservoir chamber


125


. A triangular oil collecting chamber


126


extending rearward is formed in a lower rear part of the crankshaft chamber


121


, a suction opening


127


is formed in a wall defining an axial end of the oil collecting chamber


126


. A scavenging pump of the engine sucks oil dripped in the crankshaft chamber


121


and collected in the oil collecting chamber


126


through the suction opening


127


and discharges the oil into the transmission chamber


122


to keep the crankshaft chamber


121


in a dry state.




Referring to

FIG. 13

, a connecting hole


131


is formed in a part, in front of the oil collecting chamber


126


, of the left half-crankcase to connect the bottom of the crankshaft chamber


121


and the bottom of a generator chamber (not shown) extending into the paper in

FIG. 13

to let oil dripped into the generator chamber flow through the connecting hole


131


into the crankshaft chamber


121


. Oil flowed into the crankshaft chamber


121


is sucked up together with oil collected in the oil collecting chamber


126


by the scavenging pump through the suction opening


127


.




An engine disclosed in JP-A No. 215411/1986 has a transmission chamber having a lower part serving as an oil reservoir chamber. Although this engine is similar to that disclosed in JP-A No. 288466/1994 in forming a partition wall between a transmission chamber and a crankshaft chamber and using a lower part of the transmission chamber as an oil reservoir chamber, a generator chamber formed on one side of the crankshaft chamber and a clutch chamber formed on the other side of the crankshaft chamber are connected by a connecting passage extending under the crankshaft chamber, and the crankshaft chamber and the generator chamber are connected by a connecting hole. Oil dripped into the crankshaft chamber flows into the generator chamber, oil is contained in both the generator chamber and the clutch chamber at the same oil level, and then a scavenging pump of the engine pumps up the thus collected oil and discharges oil into the oil reservoir chamber.




In the engine disclosed in JP-A No. 288466/1994, which sucks oil from the triangular oil collecting chamber


126


formed in a lower rear part of the crankshaft chamber


121


so as to extend rearward, gases and oil are forced to flow together into the oil collecting chamber


126


by the rotation of crank arms of a crank shaft contained in the crankshaft chamber


121


and therefore, oil is unable to flow smoothly through the suction opening


127


formed in one side of the oil collecting chamber


126


, which affects adversely to the suction efficiency of the scavenging pump.




Since oil dripped into the generator chamber flows into the crankshaft chamber


121


and oil is forced to flow together with oil collected in the crankshaft chamber


121


into the oil collecting chamber


126


, the quantity of oil contained in the crankshaft chamber


121


increases temporarily before oil flows into the oil collecting chamber


126


, which is undesirable in view of keeping the crankshaft chamber


121


of the dry-sump lubrication type engine in a dry state.




In the engine disclosed in UP-A No. 215411/1986, the generator chamber and the clutch chamber formed on the opposite sides of the crankshaft chamber communicate with each other by means of the connecting passage and hence oil remains always in the generator chamber and the clutch chamber. Consequently, a large quantity of oil flows from the generator chamber into the crankshaft chamber when the engine is tilted beyond a certain angle and hence it is possible that the crankshaft chamber cannot be maintained in a dry state.




SUMMARY OF THE INVENTION




The present invention has been made in view of the foregoing problems and it is therefore an object of the present invention to provide a compact dry-sump lubrication type four-stroke cycle engine provided with a lightweight lubricating system comprising a small number of component parts, being capable of efficiently using an oil pump, and having a large oil capacity.




According to one aspect of the present invention, a dry-sump lubrication type four-stroke cycle engine has a crankcase provided with a crankshaft chamber containing a crankshaft in its front part and a transmission chamber in its rear part, a generator chamber on one side of the crankcase in an axial direction of the crankshaft, and a clutch chamber on the other side of the crankcase; wherein the crankshaft chamber and the transmission chamber are separated by a partition wall of a predetermined height to form an oil reservoir chamber in a lower part of the transmission chamber, an auxiliary oil reservoir chamber is formed in a lower part of the clutch chamber so as to communicated with the oil reservoir chamber, a suction chamber is formed integrally with the crankcase under a crankshaft chamber bottom wall defining a bottom of the crankshaft chamber so as to communicate with a suction port of a scavenging pump of the engine, the suction chamber opens into the crankshaft chamber through a first suction hole formed in the crankshaft chamber bottom wall and opens into the generator chamber through a second suction hole formed in a wall defining a bottom of the generator chamber, and the scavenging pump pumps up oil from the suction chamber and discharges oil into the oil reservoir chamber or the auxiliary oil reservoir chamber.




According such a structure, the dry-sump lubrication type four-stroke cycle engine of the present invention is able to save external piping and mounting apace for an external oil tank, and further, is able to increase the quantity of oil that can be reserved in the crankcase without enlarging the crankcase.




Since the dead space under the wall defining the bottom of the crankshaft chamber is used as the suction chamber, the suction passage of the scavenging pump can be formed with a simple structure.




Since oil flowed from the crankshaft chamber into the suction chamber is sucked by the scavenging pump, the flow of oil into the scavenging pump is hardly affected and disturbed directly by the revolution of the crank shaft, oil can be smoothly sucked by the scavenging pump.




Since the generator chamber is connected directly to the suction chamber formed under the wall defining the crankshaft chamber by the second suction hole, suction of oil from the generator chamber is affected scarcely by pressure variation in the crankshaft chamber.




Preferably, the first suction hole formed in the crankshaft chamber bottom wall may have an elongate shape extending along an axis of a crankshaft and has a length substantially corresponding to an overall width, along the axis of the crankshaft, of crank arms of the crankshaft contained in the crankshaft chamber.




The elongate suction hole enables quick suction of oil from the crankshaft chamber.




Preferably, the scavenging pump may be disposed in the generator chamber.




Thus, oil collected in the generator chamber can be sucked through a short suction passage by the scavenging pump, which prevents the reduction of suction force that acts on oil.




Preferably, the scavenging pump may be disposed in the clutch chamber.




Thus, the scavenging pump is able to discharge oil into the clutch chamber, which simplifies discharge piping related with the scavenging pump.




Preferably, the clutch chamber and the transmission chamber may be connected by an overflow passage extending at a predetermined oil level in the oil reservoir chamber to enable oil to flow from the oil reservoir chamber to the auxiliary chamber, the clutch chamber and the suction chamber may be connected by a level limiting hole at a oil level below that of the overflow passage to enable oil to flow from the clutch chamber through the level limiting hole into the suction chamber so that oil level in the clutch chamber is maintained below that of an oil level in the transmission chamber.




Thus, even though a lower part of the clutch chamber is used as the auxiliary oil reservoir chamber, the clutch can be disposed in a lower position near the oil level, which enables forming the engine in a short height.




Preferably, respective bottoms of the clutch chamber and the transmission chamber may be connected by a connecting hole to maintain the oil level in the clutch chamber substantially equal to that in the transmission chamber.




Thus, an increased quantity of oil can be reserved in the crankcase.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become more apparent from the following description taken in connection with the accompanying drawings, in which:





FIG. 1

is aside elevation of a straddle type all-terrain four-wheel vehicle provided with a dry-sump lubrication type four-stroke cycle engine in a preferred embodiment according to the present invention;





FIG. 2

is a sectional side view taken on a plane including a joint surface of right and left half-crankcases of the engine shown in

FIG. 1

, showing an inside of the left half-crankcase;





FIG. 3

is a sectional view taken on line III—III in

FIG. 2

;





FIG. 4

is a sectional view taken on line IV—IV in

FIG. 2

;





FIG. 5

is a side elevation of the engine shown in

FIG. 1

, showing the left side of the engine with a generator cover partly cutaway;





FIG. 6

is an enlarged longitudinal sectional view of a suction chamber shown in

FIG. 2

;





FIG. 7

is a sectional view of a part, corresponding to the part shown in

FIG. 3

, of a dry-sump lubrication type four-stroke cycle engine in a second embodiment according to the present invention;





FIG. 8

is a sectional view of a part, corresponding to the part shown in

FIG. 4

, of the dry-sump lubrication type four-stroke cycle engine in the second embodiment;





FIG. 9

is a sectional view of a part, corresponding to the part shown in

FIG. 3

, of a dry-sump lubrication type four-stroke cycle engine in a third embodiment according to the present invention;





FIG. 10

is a sectional view of a part, corresponding to the part shown in

FIG. 4

, of the dry-sump lubrication type four-stroke cycle engine in the third embodiment;





FIG. 11

is an enlarged sectional view of a suction chamber in a modification according to the present invention;





FIG. 12

is a side elevation of a right half-crankcase of a conventional dry-sump lubrication type four-stroke cycle engine, showing the left side surface; and





FIG. 13

is a side elevation of a left half-crankcase of the conventional dry-sump lubrication type four-stroke cycle engine, showing the left side surface.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




First Embodiment




[Vehicle Provided with Engine]




Referring to

FIG. 1

showing a straddle type all-terrain four-wheel vehicle provided with a dry-sump lubrication type four-stroke cycle engine


7


(hereinafter referred to simply as “engine”) in a first embodiment according to the present invention, right and left front wheels


2


are supported on a front part of a body frame


1


and right and left rear wheels


5


are supported on a swing arm


4


pivotally supported on a rear part of the main frame


1


. A swing motion of the swing arm


4


is controlled by a shock absorber


3


. The engine


7


and a radiator


8


are mounted on the body frame


1


. A saddle-type seat


10


, a fuel tank


11


and a handlebar


12


are arranged in an upper part of the body frame


1


.




The engine


7


is built by stacking and fastening together a cylinder


21


, a cylinder head


22


and a cylinder head cover


23


in that order on a crankcase


20


. An exhaust pipe


24


is connected to an exhaust port formed in a front part of the cylinder head


22


. The exhaust pipe


24


is bent to the right and is extended rearward. A muffler


25


is connected to the rear end of the exhaust pipe


24


. An intake pipe


26


is connected to an intake port formed in a rear part of the cylinder head


21


. A carburetor


27


, an intake duct


28


and an air cleaner


30


provided with an air cleaner element


29


are connected to the intake pipe


26


.




The vehicle is provided with a chain-drive mechanism including a drive sprocket


31


mounted on an output shaft of the engine


7


, a driven sprocket


33


mounted on a rear axle


32


, and a drive chain


34


extended between the drive sprocket


31


and the driven sprocket


33


. The rear wheels


5


are driven through the chain-drive mechanism by the engine


7


.




[Engine]





FIG. 2

is a sectional side view taken on plane including a joint surface of a right half-crankcase


20




b


and a left half-crankcase


20




a


forming the crankcase


20


, showing an inside of the left half-crankcase


20




a


. As shown in

FIG. 2

, the crankcase


20


has a crankshaft chamber


43


in its front part and a transmission chamber


48


in its rear part. A crankshaft


41


including crank arms


41




a


and a balancer shaft


42


including a balance weight


42




a


are placed in the crankshaft chamber


43


, and a transmission M is placed in the transmission chamber


48


. The transmission M includes a transmission input shaft


44


, a transmission output shaft


45


, a reverse idle shaft


46


, input gears G


1


, output gears G


2


and a reverse idle gear


47


. In

FIG. 2

, indicated at O


1


is the axis of the crankshaft


41


, and at O


2


is the axis of the transmission input shaft


44


, at O


3


is the axis of the transmission output shaft


45


, at O


4


is the axis of the reverse idle shaft


46


, and at O


5


is the axis of the balancer shaft


42


.




A partition wall


50


formed integrally with the crankcase


20


separates the crankshaft chamber


43


and the transmission chamber


48


. The partition wall


50


defines an oil reservoir chamber


51


isolated from the crankshaft chamber


43


in a lower part of the transmission chamber


48


. An upper edge of the partition wall


50


is on the substantially the same level as the axis O


1


of the crankshaft


41


. The partition wall


50


extends downward toward the front along a contour of the crank arms


41




a


including counterweights and is joined to a crankshaft chamber bottom wall


52


. The crankshaft chamber bottom wall


52


extends forward via a position below the balancer shaft


42


and extends around the balancer weight


42




a


of the balancer shaft


42


to the upper end of the crankshaft chamber


43


. The transmission gears G


1


and G


2


and the reverse idle gear


47


are arranged above an oil level L


1


in the oil reservoir chamber


51


so that the transmission gears G


1


and G


2


and the reverse idle gear


47


are immersed scarcely in oil contained in the oil reservoir chamber


51


to avoid the reduction of power transmission efficiency.




A suction chamber


55


is formed in the crankcase


20


under the crankshaft chamber bottom wall


52


. The suction chamber


55


is slightly behind the axis O


1


of the crankshaft


41


. The suction chamber


55


communicates with the crankshaft chamber


43


by means of a suction hole


56


formed in the crankshaft chamber bottom wall


52


.




Referring to

FIG. 6

showing the suction chamber


55


in an enlarged sectional view, an front edge part


58


sloping down rearward defines the front edge of the suction hole


56


formed in the crankshaft chamber bottom wall


52


to facilitate the flow of oil from the front edge into the suction chamber


55


. A rear edge part


60


sloping down forward defines the rear edge of the suction hole


56


to trap oil flowed into the suction chamber


55


. In other words, the rear edge part


60


separates the suction chamber


55


from the crankshaft chamber


43


and the rear edge part


60


is formed to cover the rear part of the suction chamber


55


.




Referring to

FIG. 3

showing a sectional view taken on the line III—III in

FIG. 2

, the crankcase


20


is built by joining together the right half-crankcase


20




b


and the left half-crankcase


20




a


. A generator cover


65


and a clutch cover


66


are attached to the left end wall


62


and the right end wall


63


of the crankcase


20


to define a generator chamber


67


and a clutch chamber


68


, respectively. A generator


69


and a scavenging pump


72


are placed in the generator chamber


67


. A multiple-disk clutch


71


and a feed pump


73


are placed in the clutch chamber


68


. Oil is reserved at a fixed level L


2


in an auxiliary oil reservoir chamber


74


formed in a lower part of the clutch chamber


68


.




The crankshaft


41


is supported for rotation in bearings


75


on the left end wall


62


and the right end wall


63


of the crankcase


20


. A left end part of the crankshaft


41


projecting into the generator chamber


67


is provided with a camshaft drive sprocket


77


and a scavenging pump drive sprocket


78


. The rotor, which serves also as a flywheel, of the generator


69


is mounted on the left end part of the crankshaft


41


. A right end part of the crankshaft


41


projecting into the clutch chamber is provided with a crankshaft gear, not shown, and a pump drive gear, not shown. The crankshaft gear is meshed with a clutch gear, not shown, and the pump drive gear is meshed with the gear of the feed pump


73


.




The suction chamber


55


formed under the crankshaft chamber bottom wall


52


extends between the left end wall


62


and the right end wall


63


of the crankcase


20


. The suction hole


56


extends laterally and has a width approximately equal to the width of the crank arms


41




a.






The suction chamber


55


communicates with the generator chamber


67


by means of a suction hole


80


extending obliquely upward from a left end part of the suction chamber


55


to a lower right end part of the generator chamber


67


. A suction passage


81


extending to a suction port of the scavenging pump


72


is formed in a left end part of the suction chamber


55


. A suction force of the scavenging pump


72


acts directly on the suction chamber


55


. The discharge port of the scavenging pump


72


is connected to the oil reservoir chamber


51


of the transmission chamber


48


. The suction chamber


55


communicates with the clutch chamber


68


by means of an oil level limiting hole


82


extending obliquely upward to the right from a right end part thereof and opening into the clutch chamber


68


at a height H


2


from the bottom


68




a


of the clutch chamber


68


. Excess oil flows from the clutch chamber


68


through the oil level limiting hole


82


into the suction chamber


55


to maintain the oil level L


2


of oil in the clutch chamber


68


at a predetermined height not higher than the height H


2.






Referring to

FIG. 4

showing a sectional view taken on the line IV—IV in

FIG. 2

, an overflow hole


84


is formed in the right end wall


63


of the crankcase


20


separating the transmission chamber


48


and the clutch chamber


68


. The overflow hole


84


is at a height greater than the height H


2


of the oil level limiting hole


82


. Excess oil flows from the oil reservoir chamber


51


through the overflow hole


84


into the clutch chamber


68


to maintain oil contained in the oil reservoir chamber


51


at a predetermined oil level L


1


and to supply oil to the auxiliary oil reservoir chamber


74


of the clutch chamber


68


. The feed pump


73


placed in the clutch chamber


68


has a suction port communicates with the bottom of the oil reservoir chamber


51


by means of a passage


85


, and a discharge port connected to parts needing lubrication of the engine including the transmission M and camshafts and the associated parts.




Referring to

FIG. 5

showing the engine shown in

FIG. 1

in an enlarged view taken from the left side, in which the generator cover


65


is partly cutaway, the pump shaft


86


of the scavenging pump


72


placed in the generator chamber


67


is interlocked with the crankshaft


41


by the pump drive sprocket


78


of the crankshaft


41


, a sprocket


88


on the pump shaft


86


and a pump drive chain


87


. A pair of camshafts


90


supported on the cylinder head


22


are interlocked with the crankshaft


41


by camshaft sprockets


91


, a camshaft drive chain


92


and the camshaft drive sprocket


77


of the crankshaft


41


. The camshaft drive chain


92


is extended from the generator chamber


67


through a camshaft drive chain tunnel formed in the left side walls of the cylinder


21


and the cylinder head


22


to the camshaft sprockets


91


. Chain guides


94


and


93


guide the chains


87


and


92


, respectively.




Referring again to

FIG. 3

, oil pumped by the feed pump


73


is supplied by pressure to parts needing lubrication including the crankshaft


4




1


and the related parts, camshafts


90


and the related parts, and the transmission M and the related parts for lubrication and cooling. Oil used for lubricating the crankshaft


41


and the related parts drips into the crankshaft chamber


43


, oil used for lubricating camshafts


90


and the related parts drips through the camshaft drive chain tunnel into the generator chamber


67


, and oil used for lubricating the transmission M and the related parts drips directly into the oil reservoir chamber


51


of the transmission chamber


48


. The oil collected in the bottom of the generator chamber


67


is sucked together with gases through the suction hole


80


into the suction chamber


55


by the agency of the suction of the scavenging pump


72


. The oil collected in the bottom of the crankshaft chamber


43


is sucked through the suction hole


56


into the suction chamber


55


by the agency of the suction of the scavenging pump


72


and the rotation of the crank arms


41




a


. The scavenging pump


72


sucks oil thus sucked into the suction chamber


55


through the suction passage


81


and returns the same into the oil reservoir chamber


51


of the transmission chamber


48


.




Referring to

FIG. 4

, when the level of oil in the transmission chamber


48


rises beyond the predetermined height H


1


, excess oil flows through the overflow hole


84


into the auxiliary oil reservoir chamber


74


of the clutch chamber


68


. If the oil level of oil in the auxiliary oil reservoir chamber


74


rises beyond the height H


2


(FIG.


3


), excess oil flows through the level limiting hole


82


into the suction chamber


55


.




Referring to

FIG. 6

, oil dripped onto the crankshaft chamber bottom wall


52


is sucked into the suction chamber


55


by the agency of the suction of the scavenging pump


72


and the rotation of the crank arms


41




a


as described above. The oil dripped onto the crankshaft chamber


55


flows smoothly along the front edge part


58


into the suction chamber


55


and the rear edge part


60


traps oil flowed into the suction chamber


55


. Thus, oil can be collected in the suction chamber


55


efficiently and can be sucked up from the suction chamber


55


through the suction passage


81


.




Second Embodiment





FIGS. 7 and 8

show parts of a dry-sump lubrication type four-stroke cycle engine in a second embodiment according to the present invention, respectively corresponding to those shown in

FIGS. 3 and 4

, in which parts like or corresponding to those shown in

FIGS. 3 and 4

are denoted by the same reference characters and the detailed explanations are omitted. Excepting an oil level limiting hole


82


, the dry-sump lubrication type four-stroke cycle engine in the second embodiment is identical with that shown in

FIGS. 1

to


6


. Referring to

FIG. 7

, the oil level limiting hole


82


formed in the right end wall


63


of a crankcase


20


so as to extend from a clutch chamber


68


to a crankshaft chamber


43


opens into the bottom of the crankshaft chamber


43


defined by a crankshaft chamber bottom wall


52


. A suction hole


56


formed in the crankshaft chamber bottom wall


52


opens into a suction chamber


55


.




Third Embodiment





FIGS. 9 and 10

show parts of a dry-sump lubrication type four-stroke cycle engine in a third embodiment according to the present invention, respectively corresponding to those shown in

FIGS. 3 and 4

, in which parts like or corresponding to those shown in

FIGS. 3 and 4

are denoted by the same reference characters and the detailed explanations are omitted. Referring to

FIG. 9

, a scavenging pump


72


and a feed pump


73


are placed in a clutch chamber


68


. A suction port of the scavenging pump


72


is connected by a suction passage


97


formed in a pump housing


96


to a right end part of a suction chamber


55


. A discharge pipe


99


connected to a discharge port of the scavenging pump


72


is extended into an atmospheric space in the clutch chamber


68


to discharge oil into the atmospheric space. The right end wall


63


of a crankcase


20


is not provided with any oil level limiting hole. As shown in

FIG. 10

, the respective bottoms of an auxiliary oil reservoir chamber


74


formed in the clutch chamber


68


and an oil reservoir chamber


51


formed in a transmission chamber


48


are connected by a connecting hole


98


to maintain oil in the auxiliary oil reservoir chamber


74


and the oil reservoir chamber


51


at the same oil level L


1


. The dry-sump lubrication type four-stroke cycle engine in the third embodiment is the same in other respects as that shown in

FIGS. 1

to


6


.




Modifications





FIG. 11

shows a suction hole


56


in a modification formed in the crankshaft chamber bottom wall


52


. Parts like or corresponding to those shown in

FIG. 6

are denoted by the same reference characters and the detailed explanations are omitted. A part defining a front edge part


58


of the suction hole


56


of the crankshaft chamber bottom wall


52


is at a level lower than that of a part forming a rear edge part


60


of the suction hole


56


of the crankshaft chamber bottom wall


52


. In other words, the front edge part


58


is positioned outer than the rear edge part


60


in the radial direction of the crankshaft


41


so that a step


99


is formed between the front edge part


58


and the rear edge part


60


. This suction hole


56


improves oil collecting efficiency.




Although the invention has been described in its preferred embodiments with a certain degree of particularity, obviously many changes and variations are possible therein. It is therefore to be understood that the present invention may be practiced otherwise than as specifically described herein without departing from the scope and spirit thereof.



Claims
  • 1. A dry-sump lubrication type four-stroke cycle engine having a crankcase provided with a crankshaft chamber containing a crankshaft in its front part and a transmission chamber in its rear part, a generator chamber on one side of the crankcase in an axial direction of the crankshaft, and a clutch chamber on the other side of the crankcase;wherein the crankshaft chamber and the transmission chamber are separated by a partition wall of a predetermined height to form an oil reservoir chamber in a lower part of the transmission chamber, an auxiliary oil reservoir chamber is formed in a lower part of the clutch chamber so as to communicated with the oil reservoir chamber, a suction chamber is formed integrally with the crankcase under a crankshaft chamber bottom wall defining a bottom of the crankshaft chamber so as to communicate with a suction port of a scavenging pump of the engine, the suction chamber opens into the crankshaft chamber through a first suction hole formed in the crankshaft chamber bottom wall and opens into the generator chamber through a second suction hole formed in a wall defining a bottom of the generator chamber, and the scavenging pump pumps up oil from the suction chamber and discharges oil into the oil reservoir chamber or the auxiliary oil reservoir chamber.
  • 2. The dry-sump lubrication type four-stroke cycle engine according to claim 1, wherein the first suction hole formed in the crankshaft chamber bottom wall has an elongate shape extending along an axis of a crankshaft and has a length substantially corresponding to an overall width, along the axis of the crankshaft, of crank arms of the crankshaft contained in the crank chamber.
  • 3. The dry-sump lubrication type four-stroke cycle engine according to claim 2, wherein a front edge part sloping down rearward defines a front edge of the first suction hole formed in the crankshaft chamber bottom wall to facilitate the flow of oil from the front edge part into the suction chamber.
  • 4. The dry-sump lubrication type four-stroke cycle engine according to claim 3, wherein an rear edge part sloping down forward defines a rear edge of the first suction hole, and the rear edge part separates the suction chamber from the crankshaft chamber to cover a rear part of the suction chamber.
  • 5. The dry-sump lubrication type four-stroke cycle engine according to claim 2, wherein a front edge part defines a front edge of the first suction hole formed in the crankshaft chamber bottom wall to facilitate the flow of oil from the front edge part into the suction chamber,a rear edge part defines a rear edge of the first suction hole, and the rear edge part separates the suction chamber from the crankshaft chamber to cover a rear part of the suction chamber, and the front edge part is positioned outer than the rear edge part in a radial direction of the crankshaft so that a step is formed between the front edge part and the rear edge part.
  • 6. The dry-sump lubrication type four-stroke cycle engine according to claim 1, wherein the scavenging pump is disposed in the generator chamber.
  • 7. The dry-sump lubrication type four-stroke cycle engine according to claim 1, wherein the scavenging pump is disposed in the clutch chamber.
  • 8. The dry-sump lubrication type four-stroke cycle engine according to claim 1, wherein the clutch chamber and the transmission chamber are connected by an overflow passage extending at a predetermined oil level in the oil reservoir chamber to enable oil to flow from the oil reservoir chamber to the auxiliary chamber, the clutch chamber and the suction chamber are connected by a level limiting hole at a oil level below that of the overflow passage to enable oil to flow from the clutch chamber through the level limiting hole into the suction chamber so that oil level in the clutch chamber is maintained below that of an oil level in the transmission chamber.
  • 9. The dry-sump lubrication type four-stroke cycle engine according to claim 1, wherein respective bottoms of the clutch chamber and the transmission chamber are connected by a connecting hole to maintain an oil level in the clutch chamber substantially equal to that in the transmission chamber.
US Referenced Citations (4)
Number Name Date Kind
5063895 Ampferer Nov 1991 A
6491010 Kawamoto et al. Dec 2002 B2
6637399 Sato et al. Oct 2003 B2
6705271 Liu Mar 2004 B2
Foreign Referenced Citations (2)
Number Date Country
A 61-215411 Sep 1986 JP
A 6-288466 Oct 1994 JP