The disclosure relates to a dryer, and more particularly, to a dryer for dehumidifying air outside the dryer in addition to drying an object to be dried.
A dryer is an apparatus for drying clothes (hereinafter, referred to as an object to be dried) by spinning a drum that accommodates the object to be dried and supplying hot air into the drum.
The existing dryer is installed and used in a washing room or a utility room separately partitioned off in the house, but the washing room or the utility room has no window and is narrow and small, thereby having bad ventilation. When the washing room or the utility room has high humidity, the dryer installed therein is more likely to be corroded, giving an unpleasant feeling to the user going in and out of the space. An extra dehumidifier may be installed in the space where the dryer is installed, but it is inefficient in terms of costs and spatial use.
In the meantime, heat pump dryers may dry the object to be dried using a refrigerant cycle. The aforementioned problems may be solved all at once by properly utilizing characteristics of the refrigerant cycle, although an essential function of the dryer is to dry the object to be dried.
According to an aspect of the disclosure, a dryer includes a main body; a drum in the main body, the drum being rotatable and configured to receive an object to be dried by the dryer; a driving motor configured to rotate the drum; an input module configured to receive a command to perform a dry mode or a dehumidification mode from a user; a heat exchanger in the main body; and a controller configured to: in response to receiving the command to perform the dry mode, control the driving motor to rotate the drum at a first rotation speed, and in response to receiving the command to perform the dehumidification mode, control the driving motor to rotate the drum at a second rotation speed different from the first rotation speed.
The second rotation speed may be lower than the first rotation speed.
The second rotation speed may be higher than the first rotation speed.
In response to receiving the command to perform the dehumidification mode, the controller may control the driving motor to rotate the drum so that air brought in from outside the dryer reaches an inner surface of the drum.
The dryer may further include a compressor configured to provide a compressed refrigerant to a condenser, and the controller may, in response to receiving the command to perform the dry mode, control the compressor so that the temperature in the drum is the first temperature, and in response to receiving the command to perform the dehumidification mode, control the compressor so that the temperature in the drum is a second temperature different from the first temperature.
The second temperature may be lower than the first temperature.
The dryer may further include a fan configured to generate wind power, and the controller may further configured to control the fan to form an open flow path for air brought in from outside the dryer to pass through the heat exchanger and the drum and flow back to outside the dryer in the humidification mode.
The controller may further configured to, in response to receiving the command to perform the dehumidification mode, control operation of the fan.
According to an aspect of the disclosure is a method of controlling a dryer that includes a main body, a rotatable drum in the main body and configured to receive an object to be dried by the dryer, a driving motor configured to rotate the drum, and a heat exchanger in the main body. The method includes: receiving a command to perform a dehumidification mode from a user; controlling a fan to form an open flow path for air brought in from outside the dryer to pass through the heat exchanger and the drum and flow back to outside the dryer in the dehumidification; controlling a driving motor to rotate the drum at a second rotation speed in the dehumidification mode, wherein the second rotation speed is different from a first rotation speed which is a rotation speed of the drum performing a dry mode.
The second rotation speed may be lower than the first rotation speed.
The second rotation speed may be higher than the first rotation speed.
The controlling of the driving motor may include rotating the drum so that the air brought in from outside the dryer reaches an inner surface of the drum.
The dryer may further include a compressor providing a compressed refrigerant to a condenser, and the method of controlling the dryer may further include, controlling the compressor so that the temperature in the drum is a second temperature, and the second temperature is different from a first temperature which is the rotation speed of the drum performing a dry mode.
The second temperature may be lower than the first temperature.
The fan may operate in response to receiving a command to select the dehumidification mode through an input module.
Like numerals refer to like elements throughout the specification. Not all elements of embodiments of the disclosure will be described, and description of what are commonly known in the art or what overlap each other in the embodiments will be omitted. The term ‘unit, module, member, or block’ may refer to what is implemented in software or hardware, and a plurality of units, modules, members, or blocks may be integrated in one component or the unit, module, member, or block may include a plurality of components, depending on the embodiment of the disclosure.
It will be further understood that the term “connect” or its derivatives refer both to direct and indirect connection, and the indirect connection includes a connection over a wireless communication network.
The term “include (or including)” or “comprise (or comprising)” is inclusive or open-ended and does not exclude additional, unrecited elements or method steps, unless otherwise mentioned.
Throughout the specification, when it is said that a member is located “on” another member, it implies not only that the member is located adjacent to the other member but also that a third member exists between the two members.
It will be understood that, although the terms first, second, third, etc., may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one element, component, region, layer or section from another region, layer or section.
It is to be understood that the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise.
Reference numerals used for method steps are just used for convenience of explanation, but not to limit an order of the steps. Thus, unless the context dearly dictates otherwise, the written order may be practiced otherwise.
Reference will now be made in detail to embodiments of the disclosure, which are illustrated in the accompanying drawings. A dryer 1 according to the disclosure may be used to dry and/or manage clothing, shoes, miscellaneous items, etc.
Referring to
The disclosure provides a dryer that uses a function already equipped in the dryer to have better dehumidification efficiency.
According to the disclosure, dehumidification efficiency of a dryer may increase by preventing condensation of steam in the dryer by rotating a drum for dehumidification.
Referring to
A returnable bottle 16 may be arranged in the main body 10. Specifically, the returnable bottle 16 may be arranged in an upper portion on the front plate 11 of the main body 10. The returnable bottle 16 may store condensate water produced from the operation of a refrigerant cycle, which will be described later.
There may be an input module 17 provided on the main body 10 to operate the dryer. Specifically, the input module 17 may be arranged on an upper portion of the front plate 11 of the main body 10. The input module 17 may include at least one of a turnable switch 17a, a display 17b, and buttons 17c. The turnable switch 17a may be arranged for the user to select a mode of the dryer 1 by grasping and turning the tunable switch 17a. The display 17b may be arranged to display an operation state and/or a user manipulation state of the dryer 1. The display 17b may be provided to enable touch inputs. The buttons 17c may be arranged for the user to select a mode of the dryer 1 by pressing the button. It is not, however, limited thereto, and there may be various manipulation methods.
The main body 10 may include a base 60. The base 60 may be arranged at the bottom of the main body 10, forming the bottom plate 15. There may be legs 19 (see
The dryer 1 may include a drum 20 arranged to receive an object to be dried (also referred to simply as an object). The drum 20 may include an entrance of the drum, through which to throw in the object. The drum 20 may be rotationally arranged in the main body 10.
The dryer 1 may include a driver to rotate the drum 20. Referring to
In the meantime, in an embodiment, the dryer 1 may suck in humid outside air while the door 30 is open, and dehumidify outdoor space by discharging the air dried by the refrigerant cycle of a heat exchanger 70. In this case, as the door 30 of the dryer 1 is open, an open flow path may be formed. Furthermore, in an embodiment, the dryer 1 may further include a dehumidification unit 100 that may form the open flow path even while the door 30 is closed.
Referring to
Hot and dry air may flow into the drum 20 through the flow-in port 21, and dry the object contained in the drum 20. Furthermore, the air that has gotten to contain lots of water after the drying of the object may get out of the drum 20 through the flow-out port 22.
A plurality of lifters 24 may be arranged inside the drum 20. The lifters 24 may lift and drop the object so that the object contacts hot air while drifting in the space in the drum 20.
To throw the object into the drum 20, a first opening (or inlet) 25 may be formed on the front of the main body 10, and a door 30 may be installed to open or close the first opening 25. The door 30 may be hinged to one side of the first opening 25 to pivot from the one side.
The base 60 (see
The fan 80 may be arranged on the base 60. The fan 80 may form an air flow path by generating wind power. For example, the fan 80 may discharge air in a radial direction. For this, the fan 80 may include a rotation shaft 83 formed at the center, and a plurality of blades 84 formed in a circumferential direction centered on the rotation shaft 83.
Referring to
Referring to
Referring both
Referring to
Referring to
Especially, as the dehumidification unit 100 is installed in the dryer 1, the dryer 1 may have an open flow path. The open flow path may be an air movement path (see arrows of
Humid outside air, i.e., air before dehumidification, may flow to the inside of the body 110 of the dehumidification unit 100 through the inlet port of the dehumidification unit 100. The air brought in may pass through an outlet (not shown) along a flow-in path formed in the body 110. The air having passed through the outlet may pass through the heat exchanger 70. Specifically, the air having passed the outlet may exchange heat with an evaporator 71 and a condenser 72 while passing through the evaporator 71 and the condenser 72. Accordingly, the air that has passed through the heat exchanger 70 may turn hot and dry air. Herein, ‘hot’ means having relatively high temperature than the air before passing through the heat exchanger 70 and does not mean absolutely hot. The air from which moisture is removed while passing the heat exchanger 70 may pass the flow-in port 21 of the drum 20, the inside 23 of the drum and the flow-out port 22, and flow into the body 110 of the dehumidification unit 100 through a flow-in port 112 of the dehumidification unit 100. In this case, the fan 80 may be arranged in a flow path connecting between the flow-out port 22 of the drum 20 and the flow-in port of the dehumidification unit 110. The fan 80 may facilitate the dehumidified air to move smoothly. The air flowing into the body 110 may pass through the outlet port along a discharge flow path (not shown) of the dehumidification unit 100, and may be discharged out of the main body 10. As a result, the air before dehumidification flows into the dryer 1 from outside and may be dehumidified by exchanging heat with the heat exchanger 70, and the dehumidified air may be discharged out of the dryer 1. With the flows of air, the humidification operation (humidification mode) may be performed.
Referring to
Assuming that the drum 20 is rotated at a first rotation speed in the dry mode, the dryer 1 controls the driving motor 31 to rotate the drum 20 at a second rotation speed in the dehumidification mode. For example, in the dehumidification mode, the rotation speed of the drum 20 may be 30 revolutions per minute (rpm) to 60 rpm. However, it is noted that the rotation speed in the dehumidification mode is not always different from the speed in the dry mode or limited to the aforementioned examples of numerical values but may be various rotation speeds depending on the temperature and outside environment (indoor temperature, indoor humidity) in the drum 20.
As shown in
The input module 17 allows the user to select a mode through rotation of a dial, a button input, or a display touch input. In the embodiment, the input module 17 may provide an interface to select the dry mode or the dehumidification mode. Upon receiving a selection of the dry mode or the dehumidification mode from the user, the input module 17 sends a corresponding control signal to a controller 400.
The display 17b displays an operation state and/or a user manipulation state of the dryer 1.
The controller 400 may include a memory (not shown) for storing a program and data for controlling operation of the dryer 1, and a processor (not shown) for generating control signals to control the operation of the dryer 1 according to the program and data stored in the memory.
Upon receiving a command for the dehumidification mode through the input module 17, the controller 400 determines whether outside air is allowed to flow in through a flow path formed by the fan 80. For example, the controller 400 may determine through a door sensor 410 that the door 30 is in an open state, and may generate a control signal to form the open flow path to perform the dehumidification mode. Furthermore, when the dehumidification unit 100 is installed in the dryer 1 and the door 30 is closed, the controller 400 may determine through a guide sensor 430 whether the dehumidification unit 100 has formed the open flow path. In this case, the controller 400 may generate a control signal to perform the dehumidification mode.
When the controller 400 determines that the open flow path is formed in the dryer 1 to allow the dehumidification mode to be performed, the controller 400 may control the drum 20, the heat exchanger 70 and/or the fan 80 to be operated.
When the dehumidification mode is performed, the controller 400 controls the drum 20 to be rotated by providing a current to the driving motor 31 (see
The controller 400 applies a current to the driving motor 31 for a preset period of time to rotate the drum 20 until the end of the dehumidification mode.
The fan 80 may share the driving power of the driving motor 31 supplied to the drum 20, and may be rotated along with the rotation of the drum 20. Alternatively, by adding a device such as an extra clutch (not shown) onto the base 60 or arranging the driving motor 31 in the plural, the fan 80 may be arranged to be separately rotated from the drum 20.
The heat exchanger 70 may exchange heat with air and may include the evaporator 71 (see
When the dehumidification mode is performed, the controller 400 may dehumidify humid outside air through the refrigerant cycle of the heat exchanger 70. In this case, the controller 400 may control a rate of the compressor 73 (see
When the dehumidification mode is performed, the controller 400 may control the compressor 73 such that that the temperature in the drum 20 has a lower value than in the dry mode. For example, the compressor 73 may be controlled such that the temperature in the drum 20 is 60 degrees when the dryer 1 is in the dry mode and 40 degrees in the dehumidification mode. The controller 400 may control the temperature in the drum 20 to be maintained at a relatively low value, so that the temperature outside the dryer 1 does not deviate from the room temperature if possible. Such a temperature is merely an example, and may be set to various values depending on the external environment (temperature or humidity) of the dryer 1.
Furthermore, when the dehumidification mode is performed, the controller 400 may control the driving motor 31 such that the rotation speed of the fan 80 has a lower value than in the dry mode. For example, the magnitude of a current applied to the driving motor 31 may be controlled such that the rotation speed of the driving motor 31 is XXX rpm in the dry mode and YYY rpm lower than XXX rpm in the dehumidification mode. As described above, as the drum 20 shares the driving power from the driving motor 31, a driving source for the fan 80, with the fan 80, the rotation speed of the drum 20 may depend on the rotation speed of the fan 80.
The controller 400 may control the rotation speed of each of the drum 20 and the fan 80 to have a lower value than in the dry mode, thereby preventing the outside temperature from deviating from the room temperature. Specifically, as the rotation speed of the drum 20 increases, the temperature in the drum 20 rises and the air discharged out of the dryer 1 may have a higher temperature value than the room temperature. Furthermore, as the rotation speed of the fan 80 increases, the volume of air discharged through the flow path increases, contributing to a rise in temperature outside the dryer 1.
Accordingly, when the dehumidification mode is performed, the controller 400 controls the driving motor 31 such that the rotation speed of the driving motor 31 has a lower value than the rotation speed in the dry mode. Such a condition is merely an example, and may be set to have various values depending on the external environment (temperature or humidity) of the dryer 1.
The compressor 73 compresses the refrigerant, and convey the compressed refrigerant to the condenser 72. The compressor 73 may be implemented as an inverter compressor having variable dry volume, without being limited thereto. For example, the compressor 73 is operated by rotating a motor equipped therein based on an operation frequency provided from the controller 400.
Increasing the number of revolutions of the compressor 73 may produce hot air sooner. The controller 400 may control the operation frequency of the compressor 73 based on at least one of a setting of a dry course, a drying period of time, temperature of air in the drum 20 and temperature of the compressor.
Configuration and associated operations of the dryer 1 have thus far been described with reference to
The controller 400 receives a dehumidification mode, in 701. The input module 17 receives an input from the user to perform the dehumidification mode and sends a control signal for the dehumidification mode to the controller 400.
On receiving a command to select the dehumidification mode from the user, the controller 400 controls the fan 80 to force the air brought in from outside to pass the drum 20 and flow out, in 702. Air flows in such a manner that humid outside air flows through an open flow path back to the outside through a dehumidification procedure of the dryer. The air may flow in various paths. In this case, the paths have in common that humid outside air passes the drum 20 via the heat exchanger 70, but may slightly differ depending on whether the dehumidification unit 100 is installed. Specifically, when the dehumidification unit 100 is not installed, the air is moved and discharged in a direction from the front opening of the drum 20 to the heat exchanger 70 to the flow-in port 21 to the drum 20 to the front opening. When the dehumidification unit 100 is installed, the air is moved and discharged from an inlet port 121 of the dehumidification unit 100 to the heat exchanger 70 to the flow-in port 21 to the drum 20 to an outlet port 122.
The controller 400 controls the driving motor 31 to rotate the drum 20 when the dehumidification mode of the dryer 1 is started. The humid air brought in from outside is subject to a stirring action of being mixed with dry air inside due to rotation of the drum 20. Hence, remaining moisture in the drum 20 may be evaporated faster than when the drum 20 is not rotated. Furthermore, when the drum 20 is rotated, temperature in the drum 20 rises and thus, humidity in the drum 20 may be evaporated at relatively high speed.
The air that has passed the heat exchanger 70 is concentrated on a certain area on the surface of the drum 20 through the flow-in port 21 when the drum 20 is not rotated, but the air may be uniformly distributed on the entire surface of the drum 20 when the drum 20 is rotated.
The controller 400 controls the driving motor 31 to rotate the drum 20 at a preset speed. In this case, the preset speed may be set based on the rotation speed of the drum 20 in the dry mode.
In an embodiment, the controller 400 may control the driving motor 31 to rotate the drum 20 at a second rotation speed in the dehumidification mode, which is lower than a first rotation speed in the dry mode. The temperature in the drum 20 may increase as the drum 20 rotates faster. Taking this into account, the controller 400 may control the temperature in the drum 20 to be maintained at a relatively low value, so that the temperature outside the dryer 1 does not deviate from the room temperature if possible. Furthermore, the dryer 1 may have lower noise from rotation of the drum in the dehumidification mode than in the dry mode.
Moreover, in an embodiment, the controller 400 may control the driving motor 31 to rotate the drum 20 at a second rotation speed in the dehumidification mode, which is higher than the first rotation speed in the dry mode. In this case, the dryer 1 may allow the air in the drum 20 to be discharged relatively faster.
The drum 20 continues to rotate until the end of the dehumidification mode for a preset period of time from when the dehumidification is started by being selected by the user. When the preset period of time has elapsed in 704, the dehumidification mode is terminated along with stopping of the drum 20.
In the meantime, in the disclosure, in addition to controlling rotation of the drum 20 to increase the dehumidification efficiency, the compressor may be controlled to increase the temperature in the drum 20. This will be further described with reference to
The controller 400 receives the dehumidification mode, in 801. The input module 17 receives an input from the user to perform the dehumidification mode and sends a control signal for the dehumidification mode to the controller 400. Operations of the fan 80 related to air flows in the dehumidification mode are the same as what are described above in connection with
On receiving a command to select the dehumidification mode from the user, the controller 400 controls the driving motor 31 at a second rotation speed lower than a first rotation speed, which is the rotation speed of the drum in the dry mode, in 802. The temperature in the drum 20 may increase as the drum 20 rotates faster. Taking this into account, the controller 400 may control the temperature in the drum 20 to be maintained at a relatively low value, so that the temperature outside the dryer 1 does not deviate from the room temperature if possible. Furthermore, the dryer 1 may have lower noise from rotation of the drum in the dehumidification mode than in the dry mode.
While the dehumidification mode goes on by rotation of the drum 20, the controller 400 controls the compressor 73 to control the temperature in the drum 20.
Specifically, the controller 400 may control the compressor to control the temperature in the drum 20 to be a second temperature lower than a first temperature, which is the temperature in the drum 20 in the dry mode, in 803. The temperature in the dryer 1 is generally higher than the room temperature, and this temperature difference may cause the air in the dryer 1 to be condensed into steam. Hence, in the embodiment, the dryer 1 may perform additional compressor control to reduce the temperature in the drum 20 during the dehumidification mode.
Furthermore, the controller 400 may control the temperature in the drum 20 by controlling the compressor 73 based on the difference between the temperature in the drum 20 and the room temperature. When the difference between the temperature in the drum 20 and the room temperature is big, the controller 400 may control the compressor 73 to reduce the difference. Specifically, the controller 400 may control heat produced by the compressor 73 by controlling the operation frequency of the compressor motor that drives the compressor 73.
Furthermore, the controller 400 may control the compressor 73 to control the temperature in the drum 20 to be a second temperature higher than the first temperature, which is the temperature in the drum 20 in the dry mode. Unlike in 803, the operation frequency of the compressor 73 is controlled to be higher than in the dry mode to control the temperature in the drum 20 to be relatively high. For example, when the outside humidity is higher than usual, the dryer 1 may increase dehumidification efficiency of the drum 20 by increasing the temperature in the drum 20.
The drum 20 continues to rotate until the end of the dehumidification mode for a preset period of time from when the dehumidification is started by being selected by the user. When the preset period of time has elapsed in 704, the dehumidification mode is terminated along with stopping of the drum 20 and the compressor 73.
Although not shown in
Meanwhile, the embodiments of the disclosure may be implemented in the form of a recording medium for storing instructions to be carried out by a computer. The instructions may be stored in the form of program codes, and when executed by a processor, may generate program modules to perform operations in the embodiments of the disclosure. The recording media may correspond to computer-readable recording media.
The computer-readable recording medium includes any type of recording medium having data stored thereon that may be thereafter read by a computer. For example, it may be a read only memory (ROM), a random access memory (RAM), a magnetic tape, a magnetic disk, a flash memory, an optical data storage device, etc.
The embodiments of the disclosure have thus far been described with reference to accompanying drawings. It will be obvious to those of ordinary skill in the art that the disclosure may be practiced in other forms than the embodiments of the disclosure as described above without changing the technical idea or essential features of the disclosure. The above embodiments of the disclosure are only by way of example, and should not be construed in a limited sense.
Number | Date | Country | Kind |
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10-2020-0156580 | Nov 2020 | KR | national |
10-2021-0065120 | May 2021 | KR | national |
This application is a continuation of International Application No. PCT/KR2021/013405, filed on Sep. 29, 2021, and claims priority to Korean Patent Application Nos. 10-2020-0156580, filed on Nov. 20, 2020, and 10-2021-0065120, filed May 20, 2021, in the Korean Intellectual Property Office, the disclosures all of which are incorporated by reference herein in their entireties.
Number | Date | Country | |
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Parent | PCT/KR2021/013405 | Sep 2021 | US |
Child | 18142233 | US |