The present subject matter relates generally to dryer appliances and more particularly to ventilation assemblies for dryer appliances.
Dryer appliances generally include a cabinet with a drum rotatably mounted therein. A motor can selectively rotate the drum during operation of the dryer appliance (e.g., to tumble articles located within a chamber defined by the drum). Dryer appliances also generally include a heater assembly that passes heated air through the chamber of the drum in order to dry moisture laden articles disposed within the chamber.
In order to circulate heated air, certain dryer appliances include a ventilation assembly having an impeller to rotate about a drive rod within a housing. During operation of the dryer appliance, the impeller urges a flow of heated air into the chamber of the drum. Such heated air absorbs moisture from articles disposed within the chamber. The impeller also urges moisture laden air out of the chamber through a vent. The vent can be connected to household ductwork that directs the moisture laden air outdoors.
One issue that exists with dryer appliances is the possibility of air leaks, for example, in a duct or conduit of the ventilation assembly. Such air leaks may release heat to the ambient environment and reduce the efficacy of the impeller. These issues may be especially pronounced near the impeller.
Air leaks can often be formed at the connection point of two or more discrete portions (e.g., ducts, housings, or conduits) of the ventilation assembly. In order to address this concern, some existing dryer appliances have provided axial seals that are sandwiched between the tips of separate conduits. This may create additional issues, though. As an example, construction or assembly of the dryer appliance may be made more difficult since alignment must be ensured between axial seals. As another example, lint or debris may collect on or near the axial seal. Over time, air restrictions may be formed by the collected lint or debris. Such restrictions can decrease the effective operating size of the passages through which air flows during operation. Furthermore, restrictions can prevent proper airflow, thereby increasing drying cycle time, reducing drying power efficiency, or reducing the final dryness of articles in the dryer appliances.
Accordingly, a dryer appliance with features for improving air flow through the dryer appliance would be useful. In particular, a dryer appliance having features for preventing air leaks or restrictions within the ventilation assembly would be useful. Additionally or alternatively, it may be advantageous to provide a dryer appliance with features for improving the ease of construction or assembly, for instance, at a ventilation assembly.
Aspects and advantages of the invention will be set forth in part in the following description, or may be obvious from the description, or may be learned through practice of the invention.
In one exemplary aspect of the present disclosure, a dryer appliance is provided. The dryer appliance may include a cabinet, a drum, an impeller, a housing, a front duct, and a sealing gasket. The cabinet may define a vent. The drum may be rotatably mounted within the cabinet. The drum may define a chamber for receipt of articles for drying. The impeller may be rotatable about an axial direction to urge a flow of air from the chamber of the drum to the vent of the cabinet. The housing may enclose the impeller within the cabinet. The housing may define an entrance upstream of the impeller to permit air into the housing. The front duct may extend along a flow path between the drum and the housing. The front duct may include an attachment collar defining a duct outlet. The attachment collar may be received within the entrance. The sealing gasket may be radially positioned between the attachment collar and the entrance.
In another exemplary aspect of the present disclosure, a ventilation assembly is provided. The ventilation assembly may include a motor, an impeller, a housing, a front duct, and a sealing gasket. The motor may include a drive shaft. The impeller may be in mechanical communication with the motor to motivate rotation of the impeller about an axial direction. The impeller may be rotatable about the axial direction to urge a flow of air from a drum of the dryer appliance. The impeller may define a circumferential perimeter about the axial direction. The housing may include a cylindrical portion and an inlet cover. The cylindrical portion may define a volute within which the impeller is enclosed. The inlet cover may be selectively mounted to the cylindrical portion and define the entrance opposite the drive shaft to permit air into the housing. The front duct may extend along a flow path between the drum and the housing. The front duct may include an attachment collar that defines a duct outlet. The attachment collar may be received within the entrance. The sealing gasket may be radially positioned between the attachment collar and the entrance.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
As used herein, the term “or” is generally intended to be inclusive (i.e., “A or B” is intended to mean “A or B or both”). The terms “upstream” and “downstream” refer to the relative flow direction with respect to fluid flow in a fluid pathway. For example, “upstream” refers to the flow direction from which the fluid flows, and “downstream” refers to the flow direction to which the fluid flows. The term “article” may refer to but need not be limited to fabrics, textiles, garments (or clothing), and linens.
Dryer appliance 10 generally includes a cabinet 12 having a front panel 14, a rear panel 16, a pair of side panels 18 and 20 spaced apart from each other by front and rear panels 14 and 16, a bottom panel 22, and a top cover 24. Within cabinet 12 is a drum or container 26 mounted for rotation (e.g., about a substantially horizontal axis). Drum 26 is generally cylindrical in shape and defines a chamber 27 for receipt of articles for drying.
Drum 26 also defines an opening 29 for permitting access to the chamber 27 of drum 26. Opening 29 of drum 26, for example, permits loading and unloading of clothing articles and other fabrics from chamber 27 of drum 26. A door 33 is rotatably mounted at opening 29 and selectively hinders access to chamber 27 of drum 26 through opening 29.
Drum 26 includes a rear wall 25 rotatably supported within cabinet 12 by a suitable fixed bearing. Rear wall 25 can be fixed or can be rotatable. In some embodiments, a motor 28 is provided in mechanical communication with the drum 26 (e.g., motivate rotation of the drum 26). For example, the motor 28 may rotate the drum 26 about the horizontal axis through a pulley 30 and a belt 31. In additional or alternative embodiments, the motor 28 is part of a ventilation assembly. For example, the motor 28 may be in mechanical communication with a fan or air handler 42 such that motor 28 rotates an impeller 43 (e.g., a centrifugal impeller) of air handler 42. Air handler 42 is configured for drawing air through chamber 27 of drum 26 (e.g., in order to dry articles located therein), as discussed in greater detail below.
During use, drum 26 may receive heated air that has been heated by a heater assembly 34 (e.g., in order to dry damp articles disposed within chamber 27 of drum 26). In some embodiments, heater assembly 34 includes a combustion chamber 36. As discussed above, during operation of dryer appliance 10, motor 28 rotates drum 26 and impeller 43 of air handler 42 such that air handler 42 draws air through chamber 27 of drum 26 when motor 28 rotates impeller 43. In particular, ambient air, shown with arrow Aa, enters combustion chamber 36 via an inlet 38 due to air handler 42 urging such ambient air Aa into inlet 38. Such ambient air Aa is heated within combustion chamber 36 and exits combustion chamber 36 as heated air, shown with arrow Ah. Air handler 42 draws such heated air Ah through a back duct 40 to drum 26. The heated air Ah enters drum 26 through a plurality of holes 32 defined in rear wall 25 of drum 26.
Within chamber 27, the heated air Ah can accumulate moisture, such as from damp articles disposed within chamber 27. In turn, air handler 42 draws moisture laden air, shown as arrow Am, through a screen filter 45 (e.g., positioned within a duct inlet 51) which may trap lint particles. Such moisture laden air Am then enters a front duct 46 (e.g., through duct inlet 51) and is passed through air handler 42 to an exhaust duct 48. From exhaust duct 48, such moisture laden air Am passes out of clothes dryer 10 through a vent 49 defined by cabinet 12.
Front duct 46 and exhaust duct 48 form a conduit 47 that extends between and connects chamber 27 of drum 26 and vent 49. Conduit 47 places chamber 27 of drum 26 and vent 49 in fluid communication in order to permit moisture laden air Am to exit dryer appliance 10. Air handler 42 is in fluid communication with conduit 47, and impeller 43 of air handler 42 is positioned within conduit 47.
A cycle selector knob 50 is mounted on a cabinet backsplash 52 and is in communication with a controller 54. Signals generated in controller 54 operate motor 28 and heater assembly 34 in response to a position of selector knob 50. Alternatively, a touch screen type interface may be provided. As used herein, “processing device” or “controller” may refer to one or more microprocessors or semiconductor devices and is not restricted necessarily to a single element. The processing device can be programmed to operate dryer appliance 10. The processing device may include, or be associated with, one or memory elements such as, for example, electrically erasable, programmable read only memory (EEPROM).
In some embodiments, impeller 110 is positioned within a housing cavity 134 defined by housing 112. In some such embodiments, housing 112 includes a front panel 120 and a rear panel 130 (e.g., at least partially defining the housing cavity 134). When assembled, the front panel 120 and the rear panel 130 may be spaced apart (e.g., along an axial direction X by the housing cavity 134). Additionally or alternatively, impeller 110 may be placed in mechanical communication with a motor 114 (e.g., provided as or as part of the motor 114) that selectively rotates impeller 110 about an axial direction X within housing 112. For example, impeller 110 may be fixed to a shaft or drive rod 116 of motor 114 such that impeller 110 rotates about the axial direction X within housing 112 with motor 114. In some embodiments, the drive rod 116 extends (e.g., along an axial direction X) from the motor 114 to the impeller 110 through the rear panel 130. Opposite from the drive rod 116, the motor 114 may be in mechanical communication with the drum 26 (e.g., via one or more pulleys, as described above).
As shown, front panel 120 is mounted to rear panel 130 (e.g., via one or more sidewalls positioned about or at least partially defining the housing cavity 134). Front panel 120 defines an entrance 122 for receiving the flow of air F (e.g., moisture laden air) into housing 112. In some embodiments, rear panel 130 also defines an exhaust exit 136 for directing the flow of air F out of housing cavity 134. As an example, during operation of ventilation assembly 100, impeller 110 may rotate on the axial direction X within housing 112 such that impeller 110 draws the flow of air F into housing 112 via entrance 122 of front panel 120. In addition, impeller 110 may urge the flow of air F through rear panel 130 to exhaust exit 136 of housing 112 during operation of ventilation assembly 100. In such a manner, impeller 110 may urge or draw the flow of air F through housing 112 during operation of ventilation assembly 100.
Turning now to
As discussed above, housing 112 may be positioned within cabinet 12 of dryer appliance 10—
Turning now to
In some embodiments, front duct 126 includes a primary body 128 that extends from an upstream end 142 (e.g., proximal to drum 26—
At downstream end 144, front duct 126 may include an attachment collar 152 that is received (e.g., selectively received) within entrance 122. As shown, attachment collar 152 may define an outer collar diameter 178 that is smaller than an inner diameter 124 of entrance 122. Moreover, the shape defined by attachment collar 152 (e.g., cylindrical shape) may define a profile perpendicular to the axial direction X that generally complements the shape defined by entrance 122 (e.g., circular shape). In some embodiment, the assembled attachment collar 152 is coaxial with impeller 110 (e.g., about axial direction X). A direct axial flow path may thus be defined for air flowing from front duct 126 to impeller 110.
In certain embodiments, a sealing gasket 166 is positioned between the attachment collar 152 and the entrance 122. Specifically, sealing gasket 166 is radially positioned outward (i.e., further along the radial direction R perpendicular to axial direction X) from the attachment collar 152 and radially inward from at least a portion entrance 122. The path of moisture laden air from front duct 126 to housing 112 may thus be unimpeded by sealing gasket 166.
In some embodiments, sealing gasket 166 forms an air-tight or hermetic seal between front duct 126 and housing 112. Optionally, sealing gasket 166 may be fixed (e.g., by a suitable adhesive or mechanical connector) to an outer surface 172 of attachment collar 152. Thus, during assembly of ventilation assembly 100, front duct 126 and sealing gasket 166 may be moved in tandem relative to housing 112.
As is understood, sealing gasket 166 may be formed from any suitable flexible or elastic material (e.g., a natural polymer, synthetic polymer, felt, etc.).
Turning especially to
Advantageously, sealing gasket 166 may improve assembly and ease insertion/guidance of front duct 126 into housing 112 (e.g., during construction of dryer appliance 10—
In optional embodiments, housing 112 includes an inlet cover 180 that is selectively or removably mounted to cylindrical portion 132. For instance, at least a portion of front panel 120 may include inlet cover 180, which is in turn selectively mounted to a stationary panel 182. As shown, inlet cover 180 may define entrance 122. When assembled, sealing gasket 166 may thus be positioned in contact (e.g., direct contact) with both attachment collar 152 and inlet cover 180. Stationary panel 182 may define an axial opening 184 that inlet cover 180 spans or is received within (e.g., when inlet cover 180 is mounted to cylindrical portion 132).
In some such embodiments, a secondary gasket 186 is radially positioned between inlet cover 180 and the axial opening 184. When assembled, secondary gasket 186 may form an air-tight or hermetic seal between stationary panel 182 and inlet cover 180. Air drawn into cylindrical portion 132 may thus be forced through entrance 122.
Returning generally to
In exemplary embodiments, the impeller 110 has or defines a circular perimeter. The impeller 110 may thus provide a generally circular profile (e.g., as defined on a plane perpendicular to the axial direction X). Across the circular perimeter (e.g., perpendicular to the axial direction X), the impeller 110 extends to an outer impeller diameter 176. As shown, the outer impeller diameter 176 may be defined as a radially-outermost portion of the impeller 110 (e.g., outermost as measured from the axial direction X). In some such embodiments, the outer impeller diameter 176 is defined at a radial tip or perimeter of the vanes 160 or closed face 164. In certain embodiments, the outer impeller diameter 176 is greater than an inner diameter 124 defined by the entrance 122. Optionally, the axial opening 184 may define an inner opening width or diameter that is greater than the outer impeller diameter 176. During assembly, impeller 110 may thus be inserted into housing 112 through axial opening 184 before inlet cover 180 is mounted to cylindrical portion 132.
Advantageously, ventilation assemblies, as described herein may prevent air leaks (e.g., of moisture laden air passing from a drum of a dryer appliance) while an impeller motivates an air flow. In particular, the area proximal to and upstream from an impeller may be particularly sealed. Moreover, the disclosed subject matter may advantageously provide a front duct that may be readily or easily moved relative to an impeller housing, which may in turn along the front duct to be mounted separately from the impeller housing within a cabinet of a dryer appliance.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.