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When using a dryer, it is hard to determine if the ducts running from the dryer are clogged or if they are functioning as intended. Having these ducts clogged with lint blocks the hot air from escaping the dryer and does not allow clothes to dry in the time intended. Often times it will take much longer to dry clothes with a clogged duct and many people will believe it to be the fault of the dryer and not the duct itself. This invention will allow buyers, and installers of new and used appliances to see if the ducts are clogged, or if they will need cleaned or replaced. As of now, there are no ways to determine if a used dryer duct is working properly or if it will need replaced or cleaned. A clogged dryer duct also causes a health and safety concern because it causes a fire hazard, and in gas dryers can cause carbon monoxide to release into the house instead of out the dryer duct as intended. This product will help ensure safety as well as the functionality of the dryer being run or installed and will be useful for both everyday dryer users and appliance companies, installers, and appliance repairmen.
The dryer duct cleaner will be used by appliance owners, appliance repairmen, and appliance installers, among others to test if the dryer ducts are functional or if they are clogged. Clogged dryer ducts causes clothes not to dry as well as intended and may require multiple drying cycles. There is also the safety threat it poses, as there is a fire hazard if too much lint is clogged in the ducts, and in gas dryers the gas must be able to safely leave the dryer and exit the house or the carbon monoxide fumes pose as a health are fire hazard.
This invention will tell if the dryer duct is clogged by connecting the duct tester to the back of the dryer and in between the duct, and for every foot of duct the tester will raise level on the tester corresponding to the amount of feet of duct being used. If the number on the tester rises higher than the number of feet of duct, then this indicates that there is a clog in the dryer duct and the duct would then need to be cleaned or replaced. If the number on the tester is lower than the amount of feet of duct, then this indicates that the fan of the dryer is not functioning properly and will need to be fixed or replaced.
The entire air duct tester consists of 3 main parts. The base,
A side view of the dryer duct tester shows where the air would enter the dryer duct tester at
The dryer duct tester uses airflow through the device placed between a dryer and the intended duct to tell if the intended duct is clogged or functioning properly. The invention consists of 3 major parts. The main shaft made of tin or plastic, the pressure tube, and the ball that indicates whether the duct is clogged by the position on the vent. These 3 parts positioned between the back of the dryer and the duct will tell whether the ducts are clogged and if they will need to be cleaned or replaced.
The process begins by taking the dryer duct off a dryer. This could be when installing a new dryer or to test an already installed dryer. There are two ends to the dryer duct tester one end being slightly under 4″ and the other being exactly 4″. The 4″ end would go into the back end of the dryer connecting to the blower. The opposite end of the dryer duct tester, the end that is slightly under 4″, would plug into the 4″ dryer duct that will be intended for use with the dryer.
Upon plugging both ends of the dryer duct tester into the vent of the intended dryer, and the intended duct for the dryer, the dryer duct tester will be ready to use. When both ends are properly fitted into the dryer vent and the duct, air from the dryer's fan will pass between the dryer duct tester straight through to the duct. When the dryer ducts are functioning properly, the amount of duct in feet will correspond to the number reached by the ball on the dryer duct cleaner. Therefore, if there are 15 feet of dryer duct traveling between the dryer and the release exhaust to the outside then when installed properly while the dryer is running, the ball will rise to the 15 marker on the dryer duct tester. This will be the same is if there are 20 feet of duct, then when the dryer duct tester is connected to the dryer and duct the ball will rise to the 20 marker on the dryer duct tester. These numbers are reached when the dryer duct is not clogged, and the person using the dryer duct tester will first measure the amount of duct to ensure accuracy of the test.
When the ball on the dryer duct tester reaches a number that is different from the amount of duct then this indicates there is a problem with either a clog in the dryer duct, or a malfunctioning dryer. If the number reached on the dryer duct tester is higher than the amount of duct being used, this indicates that the dryer duct is clogged and will need either cleaned or replaced. Once the dryer duct is cleaned or replaced then the dryer duct tester will need to be used again, to ensure the proper functioning of the new or newly cleaned dryer duct.
When the number on the dryer duct tester reaches a number that is below the amount of duct in feet, this indicates the fan is not functioning proper in the dryer and the fan or the dryer itself will need to be replaced. The other scenario in which the number on the dryer duct tester would be below the amount of feet being used would be if there is air being released before the intended release at the end of the duct. This could indicate a tear in the duct or improper seal on the duct. This release could cause fire and carbon monoxide inhalation problems especially in gas dryers and the issue should be addressed immediately. If gas or carbon monoxide is released into the house the duct should be inspected and repaired or replaced to get rid of the safety hazards. The invention will be made of plastic and metal. The plastic version will be manufactured by injection molding, and or a 3D printer to build the base. The pressure tube and ball will then be added completing the assembly. The metal version will be made of Tin bending the metal and sealing with welds and cutting the whole with a punch press local factories to distribute and shipped when needed. More research will be done once the manufacturing begins to find the most cost effective way of making the Dryer Duct Tester.
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