This application is based on and claims the benefit of priority from Japanese patent application No. 2021-032628 filed on Mar. 2, 2021, which is incorporated by reference in its entirety.
The present disclosure relates to a drying apparatus which dries a recording medium on which an image is formed with an ink while conveying the recording medium and an image forming system including the drying apparatus.
The image forming system including an inkjet type image forming apparatus includes a drying apparatus which dries an image formed on a recording medium, such as a paper sheet.
The drying apparatus irradiates the image (the ink) on the recording medium with light, evaporates moisture contained in the ink using energy generated when the ink absorbs the light, and then dries the image. In order to satisfy the conveyance performance of the recording medium and the quality of the image, it is necessary to keep the drying degree at a predetermined level to prevent an insufficient drying and an excessive drying. For example, the insufficient drying causes offset in which the ink is transferred to members in contact with the printed surface of the recording medium and then the transferred ink is further transferred to the recording medium, or image blur. Further, the excessive drying causes yellowing or curling of the recording medium, and the recording medium may be jammed or unnecessary electric power may be consumed.
To solve such a problem, it is necessary for a user to adjust the drying apparatus while performing test printing so as to achieve a drying degree of the recording medium corresponding to a printing purpose, and it is troublesome to adjust the drying apparatus.
On the other hand, there is a recording apparatus which controls a heat quantity of a heat source depending on to an amount of a black colored area of a recording data. Further, there is an inkjet recording apparatus which heats an ink supplied area depending on a size of a sheet.
However, the above recording apparatus and the inkjet recording apparatus do not consider the adjustment of drying degree, and it is difficult to eliminate the problems such as the offset and the curling described above.
In accordance with an aspect of the present disclosure, a drying apparatus which dries a medium on which an image is formed with ink while conveying the medium includes a conveyance part, a heating part, a measurement part and a controller. The conveyance part conveys the medium in a predetermined conveyance direction. The heating part supplies energy to the image on the sheet conveyed in the conveyance part and dries the image. The measurement part measures a value accompanied with moisture contained in the medium. The controller estimates an amount of moisture contained in the medium based on the value measured by the measurement part, and controls at least one of the conveyance part and the heating part so as to change an amount of the energy supplied to the image based on the estimated amount of moisture.
In accordance with an aspect of the present disclosure, an image forming system included an image forming apparatus which forms an image on a sheet; and the drying apparatus drying the medium on which the image is formed by the image forming apparatus, while conveying the medium.
The other features and advantages of the present disclosure will become more apparent from the following description. In the detailed description, reference is made to the accompanying drawings, and preferred embodiments of the present disclosure are shown by way of example in the accompanying drawings.
Hereinafter, with reference to the attached drawings, an image forming system and a drying apparatus according to one embodiment in the present disclosure will be described.
First, with reference to
The image forming system 1 includes a sheet feeding apparatus 3, an image forming apparatus 5, the drying apparatus 7 and a post-processing apparatus 9. The sheet feeding apparatus 3 stores a sheet and feeds the sheet to the image forming apparatus 5. The image forming apparatus 5 is disposed on the left side of the sheet feeding apparatus 3, and forms an image on the sheet fed from the sheet feeding apparatus 3 in the inkjet image forming manner based on image data, for example, transmitted from an external computer. The drying apparatus 7 is disposed on the left side of the image forming apparatus 5, and dries the sheet on which the image is formed while conveying the sheet. The post-processing apparatus 9 is disposed on the left side of the drying apparatus 7, and performs a post-processing on the sheet dried by the drying apparatus 7. The sheet is an example of a medium in the present disclosure.
The image forming system 1 is further provided with an ultrasonic sensor 11 (see
Next, the drying apparatus 7 will be described with reference to
The drying apparatus 7 includes a box-shaped housing 21. The housing 21 has a parallelepiped inner space surrounded by a top plate, a bottom plate, a front side plate, a rear side plate, a left side plate and a right side plate. In the inner space, the heating part 23, a conveyance part 25 and a suction part 27 are housed on the side of the image forming apparatus 5 (the right side). In the upper portion of the inner space, a cooling part 29 is housed on the side of the post-processing apparatus 9 (the left side).
In the upper portion of the right side plate of the housing 21 (the side plate on the side of the image forming apparatus 5), a reception port 31 through which the sheet (the medium) is received from the image forming apparatus 5 is formed. In the upper portion of the left side plate of the housing 21 (the side plate on the side of the post-processing apparatus 9), a discharge port 33 through which the sheet is transferred to the post-processing apparatus 9 is formed. Along a conveyance direction X from the reception port 31 to the discharge port 33, the sheet is conveyed by the conveyance part 25 and the cooling part 29. In the following description, the upstream side and the downstream side indicate the upstream side and the downstream side in the conveyance direction X. A direction perpendicular to the conveyance direction X is referred to as a width direction Y.
Next, the heating part 23 will be described. The heating part 23 includes a plurality of air blow fans 41, a heater unit 43, and a case 45 by which the air blow fans 41 are supported and in which the heater unit 43 is housed.
The case 45 is formed in a box-like shape whose lower surface is opened, and has an inner space long in the conveyance direction X surrounded by a top plate, a front side plate, a rear side plate, a left side plate and a right side plate. The top plate has a plurality of exhaust openings (not shown). To each exhaust opening, an exhaust fan 49 is connected through a duct 47. By driving each exhaust fan 49, the air in the case 45 is exhausted to circulate the air inside the case 45.
The air blow fans 41 are supported by the top plate of the case 45. The air blow fans 41 take the outside air in, and send it to the inner space of the case 45.
The heater unit 43 includes a plurality of infrared heaters 51, and a housing 53 in which the infrared heaters 51 are housed.
The housing 53 is formed in a box-like shape whose lower surface is opened, and has an inner space long in the conveyance direction X surrounded by a top plate, a front side plate, a rear side plate, a left side plate and a right side plate. A large number of through holes is formed over the top plate.
Each heater 51 has a thin plate-shaped carbon filament and a glass tube in which the filament is housed, for example. The filament irradiates light (infrared light) in all radial directions (360 degrees). As shown in
Next, the conveyance part 25 will be described. The conveyance part 25 includes a conveyance belt 61 and a frame 63 which supports the conveyance belt 61. The frame 63 has front and rear side plates which are long in the conveyance direction X and disposed at a predetermined interval in the front-and-rear direction. A drive roller 65 is rotatably supported between the upstream end portions of the front and rear side plates, and a driven roller 67 is rotatably supported between the downstream end portions of the front and rear side plates.
The conveyance belt 61 is an endless belt, and a large number of through-holes (not shown) are formed over the entire surface. The conveyance belt 61 is stretched around the drive roller 65 and the driven roller 67. The drive roller 65 is connected to a conveyance motor 69 (see
The conveyance part 25 is formed longer than the heating part 23 on the upstream side in the conveyance direction X. Specifically, the upstream end portion of the conveyance surface 61a of the conveyance belt 61 extends upstream of the upstream end portion of the heating part 23 and upstream of the reception port 31. The downstream end portion of the conveyance surface 61a is positioned at substantially the same position as the downstream end portion of the heating part 23, and is communicated with the cooling part 29.
The frame 63 is supported by the housing 21 in a liftable and lowerable manner. To the frame 63, a lift motor 73 (see
Next, the suction part 27 will be described. The suction part 27 is provided in the inner space of the conveyance belt 61. The suction part 27 includes a partition plate 81 and a plurality of (in the example, three) suction fans 83 which are supported by the partition plate 81. The partition plate 81 has a bottom plate and partition walls, and divides the inner space into a plurality of (in this example, three) sections along the conveyance direction X. The upper surface of each section is opened and faces the conveyance plate 71.
The suction fan 83 is attached to the bottom plate of the separation plate 81 so as to correspond to each section. The suction fans 83 have the same flow amount. When the suction fans 83 are driven, the air in the space above the conveyance belt 61 (the conveyance surface 61a) traveling along the upper track is taken in each section through the through-holes of the conveyance belt 61 and the through-holes of the conveyance plate 71.
Further, a humidity sensor 91 is provided in the inside of the housing 21 of the drying apparatus 7. In the embodiment, the humidity sensor 91 is provided in the case 45 of the heating part 23.
Next, with reference to
Further, the controller 95 is electrically connected to the heating part 23, and turns on and off each heater 51 individually. The controller 95 allows to change a turn-on period and a turn-off period of each heater 51.
Further, the controller 95 is electrically connected to the conveyance motor 69 of the conveyance part 25, and controls the rotational speed of the drive roller 65 to travel the conveyance belt 61 at the predetermined conveyance speed or a conveyance speed slower than the predetermined conveyance speed.
Further, the controller 95 is electrically connected to the lift motor 73 of the conveyance part 25, and controls the rotational direction and the rotational period of the lift motor 73 to lift and lower the conveyance part 25 (the frame 63) between the conveyance position and the retreat position. The controller 95 can also drive the lift motor 73 to lower the conveyance part 25 to the predetermined position between the conveyance position and the retreat position, or to lift the conveyance part 25 to a position closer to the heating part 23 than the conveyance position. The position closer to the heating part 23 than the conveyance position is set such that the sheet is not excessively heated.
An example of the drying operation of the drying apparatus 7 having the above configuration will be described with reference to
The controller 95 drives the conveyance motor 69 at the predetermined reference rotational speed and rotates the drive roller 65 to travel the conveyance belt 61. As a result, the sheet placed on the conveyance surface 61a is conveyed into the housing 21 through the reception port 31.
Further, the air blow fans 41 of the heating part 23 are driven. The air taken in the inner space of the case 45 by the air blow fans 41 is sent downward and enters the inside of the housing 53 of the heater unit 43.
Further, the suction fans 83 of the suction part 27 are driven. As a result, as described above, the air in the space above the conveyance belt 61 traveling along the upper track is taken in each section through the through-holes of the conveyance belt 61 and the through-holes of the conveyance plate 71, and the pressure of the space above the conveyance surface 61a becomes negative. Then, the sheet conveyed on the conveyance surface 61a of the conveyance belt 61 is attracted to the conveyance surface 61a.
The controller 95 estimates an amount of moisture contained in the sheet from the detection results of the ultrasonic sensor 11 and the humidity sensor 91 and the amount of the ink calculated in the count unit. Specifically, the controller 95 compares the intensity of the ultrasonic wave detected by the ultrasonic sensor 11 with the intensity of the reference ultrasonic wave in the case of the sheet having the predetermined thickness, and when the detected intensity is smaller than the intensity of the reference wavelength, it is estimated that the amount of moisture contained in the sheet is larger than the predetermined amount of moisture. The intensity of the reference ultrasonic wave is the intensity when one sheet set in the image forming system 1 is detected by the ultrasonic sensor 11, for example. The predetermined amount of moisture is the amount of moisture when the sheet can be dried without causing the offset or the curling, for example. This method is referred to as a first estimation method.
Further, the controller 95 compares the ambient humidity detected by the humidity sensor 91 with the preset reference humidity, and when the detected ambient humidity is higher than the reference humidity, it is estimated that the amount of moisture contained in the sheet is larger than the predetermined amount of moisture. The reference humidity is the average humidity in the operating environment of the image forming system 1, for example. This method is referred to as a second estimation method.
Further, the controller 95 compares the amount of ink calculated by the count unit with the preset reference amount of ink, and when the calculated amount of ink is larger than the reference amount of ink, it is estimated that the amount of moisture contained in the sheet is larger than the predetermined amount of moisture. The reference amount is the average value of the amount of ink amount used for forming the image on one sheet in the image forming system 1, for example. This method is referred to as a third estimation method.
When it is estimated that the amount of moisture contained in the sheet is larger than the predetermined amount of moisture in any one of the first to the third estimation methods, the controller 95 turns on and off the adjacent heaters 51A and 51B alternately as shown in
On the other hand, when it is estimated that the amount of moisture contained in the sheet is not larger than the predetermined amount of moisture in any one of the first to the third estimation methods, the controller 95 turns on and off the heaters 51 for a fixed period.
By turning on and off the heater 1 as described above, the air entered in the housing 53 is heated by the infrared irradiated from the heater 51. The heated air is blown to the sheet conveyed on the conveyance surface 61a of the conveyance belt 61 to dry the ink.
The sheet is conveyed on the conveyance surface 61a from the upstream side to the downstream side, and the ink is dried by the heating part 23.
While the sheet is conveyed on the conveyance surface 61a, the insides of the case 45 of the heating part 23 and the housing 53 of the heater unit 43 are under a high-humidity and high-temperature environment, and then the exhaust fan 49 (see
The sheet conveyed on the conveyance surface 61a to the downstream side is conveyed to the cooling part 29. And, after cooled by the cooling part 29, the sheet is conveyed to the post-processing apparatus 9 (see
As described above, according to the drying apparatus 7 of the present disclosure, when the amount of moisture contained in the sheet is larger than the predetermined amount of moisture, the turn-on period of the heater 51 is set to be longer than the reference period. Thereby, energy applied to the image (the ink) is increased so that the image containing a large amount of moisture can be dried adequately, and the yellowing and the curling are prevented.
Further, the controller 95 turns on and off the adjacent heaters 51 alternately, so that a temperature gradient on the conveyance surface 61a is made to be smaller, and it becomes possible to heat the sheet conveyed on the conveyance surface 61a uniformly.
Next, modified examples of the above embodiment will be described. As shown in
In this modified example as well, when the amount of moisture contained in the sheet is larger than the predetermined amount of moisture, the turn-on period of the heater 51 is set longer than the reference turn-on period, so that an image having a large amount of moisture can be appropriately dried. Further, the heaters 51 adjacent to the conveyance direction X and the width direction Y are alternately turned on and off, so that the temperature gradient on the conveyance surface 61a can be made to be smaller, and the sheet conveyed on the conveyance surface 61a can be heated more uniformly.
Next, another embodiment will be described.
In another embodiment, if the estimated amount of moisture is larger than the predetermined amount of moisture, the controller 95 may control a wavelength of the infrared light irradiated from the heater 51 to be shorter. In this case, for example, a filter (not shown) for passing a predetermined wavelength is supported by the heating part 23 in a movable manner between a radiation position below each heater 51 and a retreat position separate from the heaters 51. If the estimated amount of moisture is larger than the predetermined amount of moisture, the controller 95 moves the filter from the retreat position to the radiation position. Thus, the wavelength of infrared light irradiated from the heater 51 can be shifted to a short range.
Also in this case, when the amount of moisture contained in the sheet is larger than the predetermined amount of moisture, the energy of the irradiated infrared light is increased. Therefore, an image having a large amount of moisture can be appropriately dried.
In still another embodiment, if the estimated amount of moisture is larger than the predetermined amount of moisture, the controller 95 may control the conveyance motor 69 such that the conveyance speed of the sheet is set to be lower than the reference conveyance speed. In this case, since the period during which the sheet passes on the conveyance surface 61a, that is, the period during which the infrared light is irradiated on the sheet is longer than in the case of the reference conveyance speed, the amount of energy received by the sheet is increased. Therefore, an image having a large amount of moisture can be appropriately dried.
In still another embodiment, if the estimated amount of moisture is larger than the predetermined amount of moisture, the controller 95 may control the lift motor 73 such that the conveyance surface 61a of the conveyance belt 61 is close to the heating part 23. In this case, the distance between the heating part 23 and the sheet conveyed on the conveyance surface 61a becomes shorter than the reference distance, and the intensity of the infrared light irradiated on the sheet becomes strong, so that an image having a large amount of moisture can be appropriately dried.
In the above embodiment, when the ambient humidity is higher than the reference humidity (the first estimation method), when the thickness of the sheet is thicker than the reference thickness (the second estimation method), or when the amount of ink is larger than the reference amount (the third estimation method), the controller 95 estimates that the amount of moisture contained in the sheet is large. However, since the amount of moisture contained in the sheet is most affected by the ambient humidity, it may be estimated that the amount of moisture contained in the sheet is large at least when the ambient humidity is higher than the reference humidity (the first estimation method). Alternatively, the second estimation method or the third estimation method may be combined with the first estimation method.
When the amount of moisture contained in the sheet is estimated to be larger than the predetermined amount of moisture, the controller 95 may control both the heating part 23 and the conveyance part 25 so as to increase the amount of energy received by the image. For example, the turn-on period of the heater 51 of the heating part 23 may be set to be longer than the reference period, and the conveyance speed of the conveyance belt 61 may be set to be slower than the reference speed.
In the above embodiment, the ambient humidity, the thickness of the sheet, and the amount of ink are compared with the reference values to estimate the amount of moisture contained in the sheet, and when the estimated amount of moisture is larger than the predetermined amount of moisture, the amount of energy received by the image is increased. However, the reference values to be compared may be set to two or more levels to increase the amount of energy received by the image to two or more levels. Furthermore, the amount of energy received by the ink may be adjusted based on the absolute values of the ambient humidity, the thickness of the sheet, and the amount of ink.
Although the present disclosure has been described with respect to specific embodiments, the present disclosure is not limited to the embodiments described above. Those skilled in the art will be able to modify the above embodiments without departing from the scope and spirit of the present disclosure.
Number | Date | Country | Kind |
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2021-032628 | Mar 2021 | JP | national |