The present application relates to the field of household appliances, in particular to a drying device and an integrated washer-dryer with washing and drying functions.
With the rising of people's living standard and the continuous development in technology levels and product performances, people have an increasing demand on the functionality of household appliances to meet their increasing requirements in the home, so as to save manpower.
For laundry, one of the most time-consuming physical tasks in the home, its entire process involves washing, airing, tidying and other necessary processes. Since traditional washing machines only have a washing function, the airing, drying, and tidying still need the manpower. Nowadays, an integrated washer-dryer as newly launched in the market integrates the washing and drying functions that can be started and completed with one key, and can thereby dry clothes after the washing is finished, which greatly reduces the manpower cost in drying and tidying.
The drying system of the existing integrated washer-dryer adopts a moisture-absorbing module (evaporator or heat pump) to heat and absorb moisture in the moist air from a drum of the integrated washer-dryer to generate high-temperature air. Then, the high-temperature air re-enters the drum of the integrated washer-dryer to dry and evaporate the moisture in the clothes. However, the overall temperature of the existing evaporator or heat pump is consistent, which decreases the capacity of the moisture-absorbing module in absorbing moisture of the moist air during the evaporation of the moist air, thereby causing low moisture-absorbing efficiency, long drying duration and high power consumption. In particular, in an environment of a low air temperature, the temperature of moist air is also reduced, and a temperature of the evaporator can hardly reach a moisture-absorbing temperature, which in turn causes lower moisture-absorbing efficiency, longer drying duration and higher power consumption. Thus, it is necessary to add circulating and regenerating functions into the moisture-absorbing module to continuously maintain high-temperature and low-humidity characteristics of the moisture-absorbing module to achieve continuous and efficient dehumidification and drying, thereby saving power and time.
In addition, due to the limits in industry standards, the overall size of the integrated washer-dryer is generally fixed. Thus, it is a challenge for the industry to mount more functional components in a limited space under a premise that all the above functions can be implemented.
An object of the present application is to provide a highly integrated washer-dryer. In order to solve the above problems in the related art, functions of washing, drying and regenerating and circulating are highly integrated in a space of the washing machine having a limited overall size, and a whole operation process is efficient, time-saving and power-saving, which greatly reduces the working time and energy consumption.
In order to solve the above problem, the present application provides a drying device of an integrated washer-dryer, including a circulating module assembly 10, which is communicated with a drum of the integrated washer-dryer and configured to enable moist air from the drum to form a circulating airflow by circulating movement and output the circulating airflow to a dehumidifying module assembly 20 for dehumidification; the dehumidifying module assembly 20, which is communicated with the circulating module assembly 10 and the drum and configured to dehumidify and dry the circulating airflow from the circulating module assembly 10 by circulating rotational movement and output the dried circulating airflow to the drum; and a regenerating module assembly 30, which is communicated with the dehumidifying module assembly 20 and configured to output a dry regeneration airflow to the dehumidifying module assembly 20 by rotating to dehumidify and dry at least part of the dehumidifying module assembly 20 so as to restore a dehumidifying capacity of the dehumidifying module assembly 20, where the circulating module assembly 10, the dehumidifying module assembly 20 and the regenerating module assembly 30 of the drying device are disposed substantially in one plane.
Optionally, a plane where the drying device is located is disposed horizontally above or below the drum and is parallel to a rotating shaft of the drum.
Optionally, rotating shafts of at least two of the circulating module assembly 10, the dehumidifying module assembly 20 and the regenerating module assembly 30 of the drying device are parallel to each other and are substantially perpendicular to the rotating shaft of the drum.
Optionally, the rotating shafts of the circulating module assembly 10 and the dehumidifying module assembly 20 are configured to be heteroplanar with and perpendicular to the rotating shaft of the drum, and distributed on two sides of the rotating shaft of the drum.
Optionally, the regenerating module assembly 30 is provided on a side of the circulating module assembly 10, and the regenerating module assembly 30 and the dehumidifying module assembly 20 are disposed on two sides of the rotating shaft of the drum, respectively.
Optionally, the drying device further includes an air inlet passage 102, which is communicated with the circulating module assembly 10 and the drum and serves as a passage allowing the moist air from the drum to enter the circulating module assembly 10.
Optionally, when a plane where the drying device is located is disposed horizontally above the drum, the air inlet passage 102 is disposed at a left rear side or right rear side of the drum, and the circulating module assembly 10 communicated with the air inlet passage 102 is accordingly disposed at an upper-left rear side or upper-right rear side of the drum.
Optionally, the drying device further includes an air outlet passage 203, which is communicated with the dehumidifying module assembly 20 and the drum and serves as a passage allowing the dried circulating airflow as dehumidified to enter the drum.
Optionally, when a plane where the drying device is located is disposed horizontally below the drum, the air inlet passage 102 is configured to extend sequentially along a bottom, a rear and a top of the integrated washer-dryer, so as to communicate an air outlet of the drum with an air inlet of a circulating fan 101.
Optionally, when a plane where the drying device is located is disposed horizontally below the drum, the air outlet passage 203 is configured to extend along a bottom, a rear and a top of the integrated washer-dryer, so as to communicate an air outlet of the dehumidifying module assembly 20 with an air inlet of the drum.
Optionally, a plane where the drying device is located is disposed vertically behind the drum and is perpendicular to the rotating shaft of the drum.
Optionally, rotating shafts of the circulating module assembly 10 and the dehumidifying module assembly 20 are parallel to the rotating shaft of the drum and are distributed on two sides of the rotating shaft of the drum, and the regenerating module assembly 30 is provided on a side of the circulating module assembly 10, and the regenerating module assembly 30 and the dehumidifying module assembly 20 are disposed on two sides of the rotating shaft of the drum, respectively.
Optionally, the drying device further includes an air inlet passage 102, which is configured to extend in a direction perpendicular to the rotating shaft of the drum, communicate an air outlet of the drum with an air inlet of the circulating module assembly 10 and serve as a passage allowing the moist air from the drum to enter the circulating module assembly 10.
Optionally, the drying device further includes an air outlet passage 203, which is configured to extend in a direction parallel to the rotating shaft of the drum, communicate an air outlet of the dehumidifying module assembly 20 with an air inlet of the drum, and serve as a passage allowing the dried circulating airflow as dehumidified to enter the drum.
Optionally, a regeneration air inlet 3011 and a regeneration air outlet 3012 of the regenerating module assembly 30 are both communicated with an atmosphere.
Optionally, the drying device further includes a condensing module assembly 40, which is communicated with a regeneration air outlet of the regenerating module assembly 30 and configured to condense a regeneration airflow output from the regenerating module assembly 30 to form a low-temperature and dry airflow.
Optionally, an air outlet of the condensing module assembly 40 is communicated with an atmosphere or a regeneration air inlet 3011 of the regenerating module assembly 30.
Optionally, the drying device further includes a filtering assembly 60, which is provided in the air inlet passage 102 of the circulating module assembly 10 and configured to filter lint and/or impurities in the airflow from the drum.
Optionally, the air inlet passage 102 is configured to pass through a front end of the integrated washer-dryer, and the filtering assembly 60 provided in the air inlet passage 102 is detachably provided on a front-end panel of the integrated washer-dryer.
Optionally, a housing of the drying device is integrally provided with at least one mounting part 509 at corresponding positions on four sides of a frame of the integrated washer-dryer, respectively, and the drying device is rigidly fixed to a cabinet of the integrated washer-dryer via the mounting parts 509.
Optionally, the housing of the drying device is flexibly connected to the drum of the integrated washer-dryer.
Optionally, at least one of the following component connections adopts a flexible connection: a connection between the circulating module assembly 10 and the air inlet passage 102 of the drying device, and/or a connection between the air inlet passage 102 and the drum, and/or a connection between the dehumidifying module assembly 20 and the circulating module assembly 10, and/or a connection between the dehumidifying module assembly 20 and the air outlet passage 203 of the drying device, and/or a connection between the air outlet passage 203 and the drum.
Optionally, the drying device is provided with a packaging housing 50, and the packaging housing includes a lower housing and an upper housing, where the lower housing includes a rotary plate lower-housing 501 for housing the dehumidifying module assembly 20, a circulating lower-housing 502 for housing the circulating module assembly 10, a condensing lower-housing 503 for housing the condensing module assembly 40, and a regenerating lower-housing 504 for housing the regenerating module assembly 30; and the upper housing includes a rotary plate upper-housing 505 for housing the dehumidifying module assembly 20, a circulating upper-housing 506 for housing the circulating module assembly 10, and a condensing upper-housing 507 for housing the condensing module assembly 40, where the respective lower housings are integrally formed as an integral lower housing or separately formed as a plurality of separate lower-housing parts, and the respective upper housings are formed as a plurality of separate upper-housing parts.
Optionally, the rotary plate lower-housing 501 is fixedly and rigidly connected to a frame of a washing machine, and the other lower housings are fixedly and rigidly connected to an outer tub of the drum separately or integrally.
Optionally, the rotary plate lower-housing 501 is flexibly connected to all vibration-generating components.
According to another aspect of the present disclosure, an integrated washer-dryer is further provided and includes a drum for washing and the drying device as mentioned before, where the drying device is communicated with the drum for dehumidifying and drying moist air inside the drum.
The drying device of the present application is compactly integrated in the integrated washer-dryer having a standard size, and can achieve, without increasing the overall size of the integrated washer-dryer, continuous and efficient dehumidification and drying by its closely cooperative cyclic functions of dehumidifying and regenerating, thereby saving electricity and time.
For clearer descriptions of technical solutions in embodiments of the present application or the related art, the following briefly introduces accompanying drawings required for describing the embodiments. Apparently, the accompanying drawings in the following description show merely some embodiments of the present application, and persons of ordinary skill in the art can still derive other drawings from these accompanying drawings without creative efforts.
The correspondence between reference signs and the components in respective accompanying drawings is as follows:
Embodiments of a drying device of an integrated washer-dryer according to the present application will be described in detail below in combination with accompanying drawings.
In order to make objects, technical solutions and advantages of the present application clearer, the present application will be described in detail below with reference to specific embodiments and the accompanying drawings. It should be understood, however, that these descriptions are only exemplary and are not intended to limit the scope of the present application. In addition, descriptions of well-known structures and techniques will be omitted in the following description to avoid unnecessary obscuring of concepts of the present application.
As shown in
The drum A includes an inner tub and an outer tub; and the inner tub is in transmission connection with a drive part, such that the inner tub is driven to rotate for achieving a laundry washing function.
The drying device B sequentially includes the following functional module assemblies: a circulating module assembly 10, a dehumidifying module assembly 20 and a regenerating module assembly 30. In a preferred embodiment, the drying device B is further provided with a condensing module assembly 40 and a filtering assembly 60.
Preferably, at least the circulating module assembly 10, the dehumidifying module assembly 20 and the regenerating module assembly 30 are provided substantially in one plane to minimize an overall thickness of the drying device B, thereby saving the internal space of the integrated washer-dryer. In a case where the condensing module assembly 40 is provided, the condensing module assembly 40 is also preferably provided in the plane where the dehumidifying module assembly 20 and the regenerating module assembly 30 are disposed. However, the present disclosure is not limited to this, and the condensing module assembly 40 may also be heteroplanar with the regenerating module assembly 30 when the space of the integrated washer-dryer allows.
The water supplying assembly C of the integrated washer-dryer includes one water inlet C0, a plurality of water supplying ports (e.g., a drum water supplying port C1, a filter screen water supplying port C2 for cleaning a filter screen, a condenser water supplying port C3, and the like), and one water outlet C4. The water inlet C0 is communicated with an external water source, such that water from the external water source is supplied to the integrated washer-dryer as a whole, where the water supplying includes supplying water to the drum for washing, supplying water to the filter screen for self-cleaning and supplying water to the condenser for condensing. The water outlet C4 is communicated with the external space for discharging wastewater generated by the integrated washer-dryer to the outside of a machine body.
The following is a specific description about the composition structure of the drying device B.
The circulating module assembly 10 includes a circulating fan 101, an air inlet passage 102 and a circulating air interface 103, and is configured to suck moist air from a drum of a washing machine to form a circulating airflow and output the same to the dehumidifying module assembly 20 for dehumidification, and enable a dry air having moisture therein removed to return to the drum of the washing machine. The air inlet passage 102 is communicated with the drum A and the circulating fan 101, respectively, such that the moist air in the drum A of the integrated washer-dryer enters the circulating fan 101.
The circulating fan 101 generates the circulating airflow by rotating, and the circulating airflow is fed to the dehumidifying module assembly 20 via the circulating air interface 103 for dehumidifying operations. In an embodiment, the circulating fan 101 is preferably provided in a horizontal direction, such that a moist airflow from the drum A below is transformed into a circulating airflow horizontally oriented and fed into the dehumidifying module assembly 20 horizontally provided.
Preferably, a filtering assembly is provided at an upstream of the circulating fan 101, and is configured to filter lint and impurities entering the dehumidifying module assembly 20. For example, the filtering assembly may be provided in the inlet air passage 102, or in the air outlet passage of the drum of the washing machine.
The circulating air interface 103 is provided between the circulating fan 101 and the dehumidifying module assembly 20, and is configured to communicate the circulating fan 101 with the dehumidifying module assembly 20 and form a circulating air duct between them.
The dehumidifying module assembly 20 includes a dehumidifying rotary plate 200 and an air outlet passage 203, and further includes a dehumidifying part 201 and a regenerating part 202.
The dehumidifying rotary plate 200 may be formed as a rotating rotary plate (disc-shaped) or a rotating ring (circular-shaped) or formed as a planar structure being capable of reciprocating. The dehumidifying rotary plate 200 is formed by a material that can absorb moisture, and is configured to fully absorb moisture of the circulating airflow to turn the circulating airflow as a dry airflow.
The dehumidifying module assembly 20 may be divided into at least two parts according to its function, i.e., a dehumidifying part 201 and a regenerating part 202, and the two parts are both sector-shaped and form a disc or ring shape after being combined together. In an embodiment, preferably, the dehumidifying part 201 has a greater sector area than the regenerating part 202, such that more regions can be used to absorb moisture of the circulating airflow. A cooling cushion part may also be provided between the dehumidifying part 201 and the regenerating part 202, and is configured to cool part of the rotary plate heated by the regenerating part before the rotary plate enters the dehumidifying part, such that the moisture-absorbing efficiency is further improved.
The dehumidifying part 201 is communicated with the circulating fan 101 via the circulating air interface 103 to receive a moist circulating airflow from the circulating fan 101. The dehumidifying rotary plate 200 absorbs moisture of the circulating airflow via the dehumidifying part 201 to dry the circulating airflow; whereas the dehumidifying rotary plate 200 itself becomes moist due to the moisture absorption.
The region where the regenerating part 202 is located is preferably provided with a heating module that heats and dries the dehumidifying rotary plate 200 to remove its moisture, and a high-temperature and high-humidity airflow is generated. While the dehumidifying rotary plate 200 is moved to the regenerating part 202 after it absorbs a large amount of water at the dehumidifying part 201, the dehumidifying rotary plate 200 is heated and dried to remove its moisture, such that the dehumidifying rotary plate 200 becomes dry, and can better absorb the moisture in the circulating airflow while rotating to the dehumidifying part 201. Thus, the regenerating part 202 can enable the dehumidifying rotary plate 200 to regenerate and restore its moisture-absorbing function.
As described above, the dehumidifying rotary plate 200 allows the circulating airflow to pass through, the dehumidifying rotary plate 200 at the dehumidifying part 201 absorbs the moisture of the circulating airflow from the circulating fan 101; after the dehumidifying rotary plate 200 moves to the regenerating part 202, the moisture absorbed by the dehumidifying rotary plate 200 at the dehumidifying part 201 is removed, such that the dehumidifying rotary plate 200 can continuously maintain a dry state, thereby continuously absorbing the moisture in the circulating airflow.
The air outlet passage 203 is disposed on an outer side of the dehumidifying module assembly 20, provided to communicate the dehumidifying module assembly 20 with the drum A, and configured to enable the dry circulating airflow as dehumidified to flow to the drum A for drying clothes in the drum A.
Optionally, a humidity detecting device may be provided at the dehumidifying part and/or the air outlet passage or other aforementioned locations to detect air humidity at these locations and send the air humidity to the control device, such that rotating velocities and air velocities of the circulating fan, dehumidifying rotary plate, and/or regenerating fan can be controlled via the control device.
The regenerating module assembly 30 includes a regenerating fan 301 and a heating module 302. The regenerating module assembly 30 is configured to be communicated with the regenerating part 202 of the dehumidifying module assembly 20 to remove moisture of the dehumidifying rotary plate 200 in the region where the regenerating part 202 is located, such that the dehumidifying rotary plate 200 returns to a dry state and a high-temperature and high-humidity airflow is generated. Further, the regenerating module assembly 30 generates a regeneration airflow to take away and discharge the high-temperature and high-humidity airflow generated by the regenerating part 202, and a dry airflow having a low humidity is fed into the regenerating part 202 to continuously remove the moisture from the dehumidifying rotary plate 200 in the region of the regenerating part 202, thereby restoring the moisture-absorbing function of the dehumidifying rotary plate 200.
Optionally, the drying device B is further provided with a condensing module assembly 40 at the downstream of the regenerating module assembly 30. The condensing module assembly 40 is communicated with a regeneration air outlet of the regenerating module assembly 30 to condense the high-temperature and high-humidity regeneration airflow from the regeneration air outlet to form and then discharge a low-temperature and dry airflow to the atmosphere via the air outlet of the condensing module assembly 40, such that adverse effects on the atmospheric temperature and humidity of the space where the integrated washer-dryer is located can be avoided. Or, preferably, the air outlet of the condensing module assembly 40 is communicated with the regeneration air inlet of the regenerating module assembly 30 to deliver the generated low-temperature and dry airflow to the regenerating fan 301, such that the airflow enters the regenerating module assembly 30 again for regeneration and circulating.
In an optional embodiment of the present disclosure, a filtering assembly 60 is provided at the upstream of an air intaking location of the circulating fan 101 and is preferably provided in the air inlet passage 102 to filter lint and impurities in the airflow flowing from the drum to the dehumidifying module assembly 20. Thus, the lint or impurities are prevented from entering the dehumidifying module assembly 20, especially from entering the dehumidifying rotary plate 200; otherwise, the lint or impurities block the dehumidifying rotary plate 200, which affects the dehumidifying effect. Further, if the lint adhered to the dehumidifying rotary plate 200 is brought into the regenerating part during the rotation process, the lint may be easily ignited because the regenerating part has a heating module.
In the present disclosure, optionally, the dehumidifying rotary plate may also be formed as a cylinder structure, namely, a dehumidifying cylinder, and accordingly, the rotary plate housing is also formed as a cylinder structure. In this case, the circulating module assembly and the regenerating module assembly are provided in various ways. For example, the circulating module assembly and the regenerating module assembly are provided on inner and outer sides of the dehumidifying cylinder, respectively, or the circulating module assembly and the regenerating module assembly are both provided on the inner or outer side of the dehumidifying cylinder.
Following is a detailed description by taking an embodiment where the circulating module assembly and the regenerating module assembly are provided on inner and outer sides of the dehumidifying cylinder, respectively, as an example.
The circulating module assembly is provided inside the dehumidifying cylinder, the entire dehumidifying module assembly sleeves the periphery of the circulating fan, and an air inlet of the circulating fan is communicated with the drum of the washing machine, such that the dehumidifying cylinder dehumidifies the moist airflow from the drum of the washing machine. The inner wall of the dehumidifying cylinder intakes the moist air from the circulating fan, and the air dehumidified and dried by the dehumidifying cylinder is discharged via the outer wall of the dehumidifying cylinder. Accordingly, the regenerating module assembly is provided on the periphery of the dehumidifying cylinder to dry and dehumidify an outer region of the dehumidifying cylinder, such that the dehumidifying capacity is regenerated and restored. In this case, an inner region of the dehumidifying cylinder is formed as a dehumidifying part, and the outer region of the dehumidifying cylinder is formed as a regenerating part. Accordingly, a circulating path of the dehumidification and circulating is as follows: the drum—the circulating fan—the interior of the dehumidifying cylinder—the outer wall of the dehumidifying cylinder.
Optionally, the circulating may also be implemented in accordance with a path opposite the above path. That is, the circulating module assembly is provided on the periphery of the dehumidifying cylinder, and the regenerating module assembly is provided in the dehumidifying cylinder. Accordingly, a circulating path of the dehumidification and circulating is as follows: the drum—the circulating fan—the outer wall of the dehumidifying cylinder—the interior of the dehumidifying cylinder.
As shown in
As previously described, at least two of the circulating module assembly 10, the dehumidifying module assembly 20 and the regenerating module assembly 30 in the drying device B are provided substantially in one plane, i.e., a plane parallel to the rotating shaft of the drum. In this preferred embodiment, in order to minimize the height of the washing machine, the drying device B is provided horizontally above the drum of the integrated washer-dryer. That is, at least the rotating shaft of the circulating module assembly 10, the rotating shaft of the dehumidifying module assembly 20, and the rotating shaft of the regenerating module assembly 30 in the drying device B are parallel to each other and perpendicular to the upper housing of the washing machine or the rotating shaft of the drum of the integrated washer-dryer.
In this case, the overall height of the integrated washer-dryer depends on the diameter of the drum and the thickness of the dehumidifying module assembly 20 (including its housing) disposed above the drum; and the circulating module assembly 10, the regenerating module assembly 30, the condensing module assembly 40 and the like may be disposed on the upper lateral side of the drum (because the drum is approximately in a horizontal cylindrical shape, more vertical space is provided on the upper lateral side for mounting the circulating fan, the regenerating fan and the condenser).
Further, the dehumidifying rotary plate 200 and the circulating fan 101 occupy most of the planar region of the drying device B due to their relatively large diameters. Preferably, the dehumidifying rotary plate 200 and the circulating fan 101 may be configured in such a way that their rotating shafts are heteroplanar with and approximately perpendicular to or form an angle with the rotating shaft of the drum, and are distributed on two sides of the rotating shaft of the rotary drum, respectively. In this way, the positions and paths of the air inlet passage 102 and the air outlet passage 203 that enable the drying device B to be communicated with the drum can be configured more conveniently, such that the circulating path of the circulating air is smoother and the circulating and drying efficiency is improved. In addition, under such arrangement and structure, the dehumidifying rotary plate 200 and the circulating fan 101 can be more reasonably distributed in the upper space of the drum, thereby reducing the overall height of the entire machine body.
In this embodiment, the diameter of the regenerating fan 301 is provided to be smaller than the diameter of the circulating fan 101, and the diameter of the circulating fan 101 is smaller than the diameter of the dehumidifying rotary plate 200, mainly because the circulating airflow needs a relatively high flow velocity and rate to increase the moisture-absorbing efficiency of the rotary plate. Therefore, preferably, the regenerating fan 301 may be provided on a side of the circulating fan 101, and the regenerating fan 301 and the dehumidifying rotary plate 200 are situated on two sides of the rotating shaft of the drum, respectively, so as to make full use of a limited space inside the integrated washer-dryer, and to facilitate the path configuration and smooth flowing of the circulating air and regeneration air.
In this embodiment, since the drying device B is provided horizontally in the upper part of the drum of the integrated washer-dryer, the air inlet passage 102 of the drying device (which is also the air outlet passage of the drum) may communicate the air outlet of the drum A with the air inlet of the circulating fan 101 via a preferred path, such that the moist air in the drum A of the integrated washer-dryer can enter the circulating fan 101 more smoothly and quickly. Similarly, the air outlet passage 203 may communicate the air outlet of the dehumidifying module assembly 20 with the air inlet of the drum A via a preferred path, such that the dry circulating airflow as dehumidified can flow more smoothly and quickly to the drum A to dry the clothes in the drum A.
As shown in
In another embodiment, optionally, the air inlet passage 102 of the drying device may be provided at the right rear side of the drum, as shown in
As shown in
Further, in this embodiment, the air inlet passage 102 of the drying device B is provided to extend radially along the drum, and communicates the air outlet at the top of the drum with the air inlet of the circulating fan 101. The air outlet passage 203 is configured to extend along an axial direction of the drum and communicate the air outlet of the dehumidifying module assembly 20 with the air inlet at the front end of the drum.
As shown in
Further, in this embodiment, the air inlet passage 102 of the drying device B is provided to extend sequentially along a bottom, a rear and a top of the integrated washer-dryer, and communicates the air outlet of the drum with the air inlet of the circulating fan 101. The air outlet passage 203 is configured to extend along the rear portion of the integrated washer-dryer, and communicates the air outlet of the dehumidifying module assembly 20 with the air inlet of the drum.
The structure of the packaging housing of the drying device B of the integrated washer-dryer according to the present disclosure will be described below.
Referring to
The upper housing includes a rotary plate upper housing 505, a circulating fan upper housing 506, a condensing upper housing 507 and the like that are provided separately. These housing components will be described in detail below.
As shown in
In this embodiment, the integral lower housing of the drying device is provided with a rotary plate mounting region 501′, a circulating fan mounting region 502′, a condensing mounting region 503′, and a regenerating mounting region 504′, respectively. The circulating fan includes a fan impeller, a circulating fan upper housing 506 covering the impeller and a motor, and a circulating fan mounting region 502′. The regenerating fan 301 may be an integral fan, and under this case, only a mounting space needs to be reserved on the housing of the drying device.
In this embodiment of the present disclosure, the drying device has an integral lower housing, and the entire drying device is fixedly mounted to the outer frame of the washing machine via the mounting part 509 on the lower and/or upper housing. Preferably, a flexible corrugated pipe is provided at a portion where the air outlet passage and the air inlet passage of the drum are communicated with the drying device to prevent vibration of the drum from being transmitted to the drying device.
Referring to
Further, in this embodiment, the component housings are fixedly and rigidly connected to the outer tub of the drum and vibrate with the movement of the drum during washing and drying. In this form, the dehumidifying rotary plate, which is brittle, may be adversely affected by the vibration, and may also be damaged by the member continuously rotating during the drying.
In yet another embodiment of the present disclosure, optionally, the respective components of the drying device B are assembled in a separate assembling manner. Further, the rotary plate lower housing 501 is fixedly and rigidly connected to the frame of the washing machine; whereas other component housings (the circulating fan lower housing 502, the condensing lower housing 503, the regenerating lower housing 504 and the like) are fixedly and rigidly connected to the outer tub of the drum in a separate or one-piece manner, or optionally are connected to the frame of the washing machine.
This configuration has the following advantages. Since vibration of the drum has a smaller impact on other components than the dehumidifying rotary plate, damages to the dehumidifying rotary plate can be effectively avoided and the cost in integral forming of the lower housing of the drying device can be reduced. Further, in this case, the connection between the air inlet (at the interface between the rotary plate lower housing 501 and the circulating module assembly 10) and the air outlet (at the interface between the rotary plate upper housing 505 and the drum of the washing machine and configured to be communicated with the air outlet passage 203) of the dehumidifying module assembly 20 is preferably formed as a flexible connection (for example, a corrugated hose) to further prevent the vibration of the drum from being transmitted to the dehumidifying rotary plate via other components and reduce vibration damage to the dehumidifying rotary plate.
Further, preferably, in the regenerating module assembly 30, the regeneration air outlet 3012 and the regeneration air outlet connector 3014 that are communicated with the heating module 302 may also be configured as a flexible connection (for example, a corrugated hose). That is, the pipes between the housing of the dehumidifying rotary plate and all vibration-generating components adopt the flexible connection to isolate the transmission of vibration and reduce damages of the vibration to the dehumidifying rotary plate.
As shown in
An upper housing regenerating region separator 505-3 is provided inside the rotary plate upper housing 505, and is configured to separate the dehumidifying rotary plate into at least two regions that are a dehumidifying part 201 and a regenerating part 202 in the rotary plate upper housing 505. Preferably, the regenerating part 202 has a smaller area than the dehumidifying part 201.
In the embodiments of the present disclosure, the drying device is connected and fixed to a body of the washing machine mainly via two components: the frame of the washing machine and the drum of the washing machine. A connecting structure between the drying device of the present disclosure and the washing machine will be described in detail below.
This connecting structure is illustrated by taking an embodiment where the drying device is provided on the top of the washing machine as an example, but the present disclosure is not limited thereto.
In this preferred embodiment, the drying device is mounted at the top of the frame of the washing machine as an integral module, and is fixed to a top front bracket, left and right brackets and the rear cabinet on the cabinet of the washing machine via the mounting part 509 protruding from the upper and lower housings of the drying device, so as to ensure the stability of the complete system and meanwhile provide a space for wiring and piping layout.
The mounting part 509 of the drying device, preferably a plurality of lap joints (or lugs) formed at the edges of the lower and/or upper housing of the drying device, enables the mounting and the fixing to be facilitated, and is lapped onto and locked and fixed to the frame of the washing machine, thereby achieving the mounting and fixing of the entire drying device.
As shown in
As shown in
As described above, the air inlet passage 102 of the circulating module assembly 10 in the present disclosure is communicated with the drum A and the circulating fan 101, respectively, such that the moist air inside the drum A of the integrated washer-dryer can enter the circulating fan 101. Preferably, in the embodiments of the present disclosure, the connection between the air inlet passage 102 and the drum of the washing machine is also a flexible connection such as a corrugated hose to prevent vibration of the drum from being transmitted to the rigid air inlet passage 102 and further to the entire drying device; see
It should be noted that the structure for connecting the drying device to the frame and drum of the washing machine according to the embodiments of the present disclosure may be applied to embodiments in which the lower housing of the drying device is integrally formed or to embodiments in which the lower housing of the drying device is assembled in parts.
As described above, the drying device according to the present disclosure may be provided in various positions, and may, for example, be provided at the upper part, the rear and the lower part of the drum of the washing machine. Accordingly, the air inlet passage 102 of the drying device may be provided at a plurality of positions, such as the left rear side, right rear side, upper part, front side and the like of the drum of the washing machine.
In some preferred embodiments of the present disclosure, the air inlet passage 102 of the drying device may be provided at the front side of the drum of the washing machine (i.e., at the opening side of the drum of the washing machine), or may pass through the front side of the drum of the washing machine; for example, it may extend from the left rear side of the drum to the left front side of the drum.
In this case, a variant structural design may be made. For example, a front filter screen may be provided at a position in the air inlet passage 102 that is located at a front side of the drum of the washing machine to facilitate manual removal of the filter screen at a front panel of the washing machine. Since the filter screen has to be removed manually, an optimal solution is to provide a filter screen box provided with the filter screen at a certain portion on the front panel of the washing machine. Thus, the air inlet passage 102 (i.e., the air outlet pipe of the drum) of the drying device is actually cut off by the filter screen box, and at least a part of the air inlet passage 102 (this part is open, and the pipe wall may be butt-jointed with the filter screen box hermetically) is close to the front panel of the machine body of the washing machine to facilitate manual removal of the filter screen.
Referring to
The regenerating fan 301 is configured to transport a dry regeneration airflow to the heating module 302 and take away and discharge a high-temperature moist airflow generated by the regenerating part 202 of the dehumidifying rotary plate 200. An air inlet of the regenerating fan 301 is namely a regeneration air inlet 3011 and is optionally communicated with the atmosphere, such that the dry air of the atmosphere is fed to the regenerating fan 301 for producing the regeneration airflow. An air outlet (not shown) of the regenerating fan 301 is communicated with the heating module 302, and the regeneration airflow that is heated by the heating module 302 is transformed into a high-temperature and dry regeneration airflow to better dehumidify and dewater the regenerating part 202 of the dehumidifying rotary plate adjacent to the heating module 302.
The regenerating module assembly 30 is provided with the regeneration air inlet 3011 and a regeneration air outlet 3012. Specifically, the regeneration air inlet 3011 is communicated with a dry air source such as atmosphere for feeding dry air to the regenerating fan 301. The regeneration air outlet 3012 is communicated with the atmosphere or the condensing module assembly 40 for discharging a high-temperature and high-humidity regeneration airflow generated in a region of the regenerating part 202 to the atmosphere or the condensing module assembly 40. Optionally, the regeneration air outlet 3012 is provided on the housing of the dehumidifying rotary plate 200 in the region of the regenerating part 202.
In a specific embodiment, preferably, the regenerating module assembly 30 further includes a regeneration air outlet connector 3014 for communicating the regenerating fan 301 with the heating module 302. A port of the regeneration air outlet connector 3014 is hermetically communicated with the air outlet of the regenerating fan 301, and the other port thereof is hermetically communicated with the heating module 302 and formed as an opening shape that is matched with a sector surface of the heating module 302.
The heating module 302 is provided at the downstream of the regenerating fan 301, and is configured to heat up the regeneration airflow generated by the regenerating fan 301. In a specific embodiment, the heating module 302 is provided in a region where the regenerating part 202 is located to further heat and dry the dehumidifying rotary plate 200 in the region of the regenerating part 202, such that the moisture absorbed by the dehumidifying rotary plate 200 is heated and evaporated into a high-temperature moist airflow. Optionally, a pre-heating module (not shown) may be provided at the upstream of the regenerating fan 301 to pre-heat the regeneration air entering the regenerating fan 301 to a certain temperature, such that the pre-heated regeneration air can be heated to a pre-determined temperature faster after entering the heating module 302 via the regenerating fan 301, and the capacity of the regenerating part for restoring the regenerating function of the dehumidifying rotary plate can be improved.
As described above, referring to
The circulating path of the regeneration airflow in the regenerating module assembly 30 may be a closed-loop cycle or an open-loop cycle corresponding to different connecting structures, which will be particularly described below.
Referring to
In another preferred embodiment, a condensing module assembly 40 is further provided at the downstream of the regeneration air outlet 3012 and is communicated with the air inlet of the condensing module assembly 40. In this case, the condensing module assembly 40 is configured to condense the high-temperature and high-humidity regeneration airflow output from the regeneration air outlet 3012 to form a low-temperature and dry airflow, which is discharged to the atmosphere via the outlet of the condensing module assembly 40 to avoid adverse effects on the atmospheric temperature and humidity of the space where the integrated washer-dryer is located. Condensate water generated by the condensing module assembly 40 in condensing of the high-temperature and high-humidity regeneration airflow is discharged via a condensate water outlet of the condensing module assembly 40.
As shown in
The condensing module assembly 40 herein is configured to condense the high-temperature and high-humidity regeneration airflow output from the regeneration air outlet 3012 to form a low-temperature and dry airflow. The condensate water generated from the condensation of the high-temperature and high-humidity regeneration airflow in the condensing module assembly 40 is discharged via the condensate water outlet of the condensing module assembly 40.
Referring to
The horizontal port 3013-3 herein is communicated with the regenerating fan 301 (connected to the regeneration air inlet 3011) and is preferably formed as an approximate circular opening in the horizontal direction to be communicated along the vertical direction with the regenerating fan 301 provided horizontally. The vertical port 3013-4 is communicated with the condenser 401, and is configured to enable the regenerating fan 301 to suck a low-temperature and dry airflow from the atmosphere or the condensing module assembly 40, thereby reducing the temperature and humidity of the regeneration air. Preferably, the port 3013-4 is formed as a substantially rectangular opening in the vertical direction so as to be communicated along the horizontal direction with the air outlet of the condenser 401 provided vertically.
In the embodiments of the present disclosure, the regeneration air inlet connector 3013 may be formed integrally, or may optionally be formed as upper and lower parts 3013-1 and 3013-2 as shown in
The regeneration air inlet connector 3013 adopts a specific shape to achieve effects of adjusting orientation of an airduct and sealing while ensuring the manufacturability of the regeneration air inlet connector 3013.
Referring to
The regeneration air outlet connector 3014 is preferably provided with two ports ventilating in the horizontal direction, and has an overall shape as a flared shape gradually expanding from a smaller port to a larger port. The smaller port 3014-3 is provided to be hermetically communicated with the regenerating fan 301 (air outlet), and the larger port 3014-4 is provided to be hermetically communicated with the regenerating part 202. Preferably, the shape of the opening of the larger port 3014-4 matches the shape of the regenerating part 202 to achieve a hermetical communication therebetween. For example, in an embodiment where the regenerating part 202 is formed in a round-arc shape, the larger port 3014-4 is also formed as a round-arc opening to match the regenerating part 202.
In this way, due to the regeneration air outlet connector 3014 communicated hermetically, the regenerating fan 301 outputs the low-temperature and dry airflow to the regenerating part 202 (a region where the heating module 302 is located) to take away and replace the high-temperature high-humidity airflow generated by the regenerating part 202, thereby reducing the temperature and humidity of the regenerating part 202 and regenerating and restoring the dehumidifying function of the regenerating part 202. The high-temperature and high-humidity airflow generated by the regenerating part 202 is conveyed to the atmosphere or the condenser 401 via the regeneration air outlet 3012.
In the embodiments of the present disclosure, the regeneration air outlet connector 3014 may be formed integrally, or may optionally be formed as upper and lower parts 3014-1 and 3014-2 as shown in
The regeneration air outlet connector 3014 adopts a specific shape to achieve effects of adjusting the orientation of the airduct, diffusing and sealing while ensuring the manufacturability of the regeneration air outlet connector 3014.
The structure and function of a circulating module assembly 10 in the drying device of the present disclosure will be described below.
As shown in
The circulating fan 101 generates a circulating airflow by rotating, and the circulating airflow is fed to the dehumidifying module assembly 20 via the circulating air interface 103 for dehumidifying operations. In an embodiment where the drying device is provided horizontally, the circulating fan 101 is preferably provided substantially in the same plane as the dehumidifying module assembly 20, and the air inlet passage 102 is approximately perpendicular to the plane to transform the moist airflow from the direction of the drum into a circulating airflow rotating in the plane of the dehumidifying module assembly 20, such that the circulating airflow is input into the dehumidifying module assembly 20.
The air inlet passage 102 is communicated with the drum A and the circulating fan 101, such that moist air in the drum A of the integrated washer-dryer can enter the circulating fan 101. Preferably, when the circulating module assembly 10 is provided above the drum A, the air inlet passage 102 is provided in an approximately vertical direction, such that the moist air in the drum A of the integrated washer-dryer enters the circulating fan 101 from down to up. Further, preferably, the air inlet passage 102 is connected to the drum of the washing machine via a flexible pipe such as a corrugated hose, such that the vibration of the drum of the washing machine can be prevented from being transmitted to the drying device, thereby avoiding vibration of the drying device, as shown in
The circulating air interface 103 is provided between the circulating fan 101 and the dehumidifying module assembly 20, and is configured to communicate the circulating fan 101 with the dehumidifying module assembly 20 and form a circulating airduct between the circulating fan 101 and the dehumidifying module assembly 20. The circulating air interface 103 is provided with two ports, one of which is communicated with the air outlet of the circulating fan 101 and the other port thereof is communicated with the dehumidifying rotary plate 200. Preferably, the port communicated with the dehumidifying rotary plate 200 is designed to match the disc shape of the communicated dehumidifying rotary plate 200, and is communicated with the lower or upper part of the dehumidifying rotary plate 200. In this way, the circulating air output from the circulating fan 101 enters from the lower or upper part of the dehumidifying rotary plate 200 and flows to the upper or lower part of the dehumidifying rotary plate 200 passing through the rotary plate 200, and then flows and circulates in the dehumidifying part 201 inside the dehumidifying rotary plate 200, thereby allowing the dehumidifying part 201 to absorb the moisture in the circulating air.
Structural components of the circulating fan 101 will be described below.
Referring to
The circulating fan upper housing 506 is formed in a volute shape, the volute shape is as shown in
The motor 1011 is configured to drive the impeller 1012 to rotate at a high velocity for generating a circulating air. The motor 1011 is fixed to a circulating fan upper housing 506, for example, via fixing means such as a screw. The impeller 1012 is formed into a circular shape with a plurality of blades and is driven by the motor to generate the circulating air rotating in a high velocity.
As shown in
As shown in
Referring to
As shown in
The water inlet C0 is communicated with an external water source, such that water from the external water source is supplied to the integrated washer-dryer as a whole, where the water supplying includes supplying water to the drum for washing, supplying water to the filter screen for self-cleaning and supplying water to the condenser for condensing. The water outlet C4 is communicated with the external space to discharge wastewater generated by the integrated washer-dryer to the outside of the machine body.
In a specific embodiment, the one water inlet C0 of the water-supplying assembly C is connected to a tap water pipe, and is communicated with three water-supplying ports C1, C2 and C3, which are a drum water-supplying port C1 for supplying water to the drum of the washing machine and/or a cleaning fluid cartridge, a filter screen water-supplying port C2 for supplying water to a self-cleaning spray pipe of the filter screen, and a condenser water-supplying port C3 for supplying low-temperature water to the condenser to provide condensing water for the regeneration and circulation of the drying device.
Described above is only an optional embodiment of the present disclosure, and the present disclosure is not limited to this. There may also be fewer water-supplying ports to simplify or combine the water-supplying structures and functions. For example, in case no condenser is provided, the condenser water-supplying port C3 is not required. Or, considering that the water supplies for both the self-cleaning of the filter screen and the condenser are functional components of the drying device, the water-supplying ports thereof may be combined into one water-supplying port to reduce the structural complexity. In other cases, there may also be more than three water-supplying ports to achieve more cleaning or cooling functions, all of which fall within the protection scope of the present disclosure.
The aforesaid water-supplying assembly C is provided with a solenoid valve switch that can control the opening and closing of the plurality of water-supplying ports, respectively, thereby enabling to control the specific time in supplying water to the drum, supplying water to the cleaning fluid cartridge, and supplying water for condensation or filter screen cleaning.
As shown in
In an optional embodiment of the present disclosure, a filtering assembly 60 is provided at the upstream of air intaking of the circulating fan 101 and is preferably provided in the air inlet passage 102 for filtering lint and impurities in the air flowing from the drum to the dehumidifying module assembly 20. Thus, the lint or impurities are prevented from entering the dehumidifying module assembly 20, especially from entering the dehumidifying rotary plate 200; otherwise the lint or impurities block the dehumidifying rotary plate 200, which affects the dehumidifying effect. Further, if the lint adhered to the dehumidifying rotary plate 200 is brought into the regenerating part during the rotation process, the lint may be easily ignited because the regenerating part has a heating module.
The internal structure of the filtering assembly 60 will be described in detail below.
As shown in
In an optional embodiment of the present disclosure, the filtering assembly 60 is further provided with a clean water flow passage (not shown). The clean water flow passage is preferably provided on a side of a non-filtering surface 6012 of the filter screen 601 and is communicated with the water outlet C4 of the washing machine. Thus, the self-cleaning water flows from the nozzle water supplying pipe 603 to the nozzle and then rinses a filtering surface 6011 of the filter screen to flush out the lint and impurities adhered to the filter screen. Then, the self-cleaning water flows, after flushing the filter screen, to the water outlet C4 of the washing machine and is discharged to the outside of the machine body. Optionally, a separate water outlet C5 may be provided in the clean water flow passage to allow the self-cleaning water to be discharged independently to the outside of the machine body of the washing machine.
Preferably, the cleaning nozzle 602 is provided to taper into a flat shape from the nozzle water supplying pipe 603 to the filter screen 601. Accordingly, the width of the filter screen 601 basically covers the entire width of the air inlet passage 102 to improve the filtering effect. Further, the cleaning water is enabled to flow to cover the entire width of the filter screen 601, thereby improving the self-cleaning effect of the filter screen 601.
Further, optionally, the filter screen 601 is formed in the air inlet passage 102 as an inclined extending shape, and the shape has the following advantages. Firstly, a filtering area of the air can be increased, such that the airflow passing efficiency will not be affected by the blocking caused by a small filtering area. Secondly, the dirt, if any, left during the self-cleaning process of the filter screen will not affect the subsequent airflow passing efficiency. Thirdly, an inclination angle of the filter screen 601 relative to the inner wall of the air inlet passage 102 may be provided in a range of 0-80°, preferably in a range of 545°, such that the self-cleaning of the filter screen can correspondingly have a rather great flushing area, thereby effectively preventing the lint and the like from being embedded in holes of the filter screen and from increasing the difficulty in flushing off.
As shown in
In another embodiment, the cleaning nozzle 602 may be provided at the non-filtering surface 6012 of the filter screen. During the self-cleaning process, the nozzle 602 may spray to the filter screen some water with a certain flow velocity (i.e., a water flow that can form a certain impact on the filter screen) against the flowing direction of the airflow, such that the water is sprayed from the non-filtering surface 6012 to the filter screen to wash away the lint attached to the filter screen.
In
Referring to
Further, preferably, a width of the extending part 6022 (water outlet) of the cleaning nozzle 602 is provided to be greater than or slightly less than the width (e.g., 90% of the width) of the filter screen to clean the filter screen as fully as possible.
As shown in
In another embodiment, optionally, the cleaning nozzle 602 may be provided facing two side surfaces of the filter screen 601 (including the filtering surface 6011 and the non-filtering surface 6012 opposite the filtering surface), such that the two side surfaces of the filter screen can be cleaned and sprayed simultaneously. More preferably, two cleaning nozzles 602 facing the filtering surface 6011 and the non-filtering surface 6012 of the filter screen, respectively, may be provided to clean the two side surfaces of the filter screen simultaneously, thereby improving the cleaning efficiency and cleaning effect. In this case, it is, for example, possible to configure one cleaning nozzle 602 to spray water and clean the non-filtering surface 6012 first, and then activate the other cleaning nozzle 602 to spray water and clean the filtering surface 6011 after a provided time; or the two cleaning nozzles may be activated simultaneously. In this way, the cleaning effect of the filter screen can be further improved.
Preferably, the cleaning nozzle 602 is generally provided to activate cleaning of the filter screen when the drying device stops working, such that the moisture content of the air in the air inlet passage 102 can be prevented from being increased when the cleaning nozzle sprays water and cleans the filter screen, thereby preventing adverse influence on the operation of the drying device. Further, the cleaning nozzle 602 is provided to start spraying water and cleaning before the drying device starts working, such that the lint and impurities on the filter screen are all removed before air is fed from the drum and the drying device is started to perform drying. The water spraying and cleaning duration of the cleaning nozzle 602 may be of a preset time length; or a detecting module may be provided to detect whether the lint and impurities on the filter screen 601 have been removed completely, and controls the cleaning nozzle 602 to stop spraying water and cleaning if the detection result is “yes.”
Optionally, a cleaning water detecting device may be provided at the position of the cleaning nozzle and configured to detect parameters, such as a flow rate and velocity of the cleaning water, and a cleaning state of the filter screen, and send the parameters to the control device, such that the control device is enabled to control the spraying or closing, spraying frequency, spraying velocity and the like of the cleaning water.
In a preferred embodiment, the filtering assembly 60 is further provided with a condensing nozzle 605, which is provided on the outer wall of the air inlet passage 102 to achieve pre-condensing by spraying water onto the outer wall of the air inlet passage 102. Moist air that enters the drying device from the drum via the air inlet passage 102 contains a large amount of moisture, and generally has the room temperature or a relatively high temperature. By pre-condensing the moist air in the air inlet passage 102, the moisture in the circulating airflow can be condensed into liquid water in advance and discharged from the machine body via a preset flow passage (e.g., a sleeve is provided outside the outer wall of the air inlet passage 102 to form a space for the condensing water flow passage). As a result, the moisture in the circulating airflow can be reduced in advance to improve the dehumidifying efficiency of the drying device, reduce the dehumidifying time and save the energy. The pre-condensing nozzle 605 may directly inject water to the inner wall of the air inlet passage 102, such that the water flows slowly down the inner wall to keep the wall of the air inlet passage at a low temperature, thereby allowing to condense the airflow flowing through the air inlet passage.
In this embodiment, the condensing effect of the air inlet passage 102 of the air outlet of the drum is implemented by maintaining a continuous low temperature of the pipe wall by slowly spraying water onto the outer wall of the pipe of the air inlet passage 102 via the condensing nozzle 605, thereby achieving condensation of the hot and moist airflow flowing through the pipe. Therefore, the condensing nozzle 605 generally starts spraying water for condensation when the drying device starts working, and stops working when the drying of clothes in the drum is completed and the drying device stops working. Alternatively, the condensing nozzle 605 may start working at the early stage of the drying operation, and stop at the later stage, because the pre-condensation as started can reduce the moisture content in the airflow, which is rather high at the early stage, and thus, the drying efficiency can be improved.
Preferably, an outer pipe may sleeve the air inlet passage 102, and the condensing nozzle 605 is provided between the outer pipe and the outer wall of the air inlet passage 102, such that a water flow space is formed between the outer wall of the pipe of the air inlet passage 102 and the inner wall of the outer pipe sleeved thereto. With the water flow space, the condensate water may be directed to be discharged from the washing machine via a separate water discharging pipe, or to flow into the outer tub of the drum and merge with the water outlet passage of the drum to be discharged via the water discharging pipe of the washing machine, such that the water can be sprayed to the outer wall of the pipe while ensuring that no such condensate water is left behind.
Optionally, a condensate water detecting device is further provided at the position of the condensing nozzle, configured to detect a flow rate and velocity of the condensate water and send the flow rate and velocity to the control device, allowing the control device to control the spraying or closing, spraying velocity, and the like of the condensate water.
In another optional embodiment of the present disclosure, there may be no cleaning nozzle. Accordingly, a removable filter screen 601 may be provided in the air inlet passage 102, such that a user can remove and clean the filter screen 601 and then assemble it into the air inlet passage 102. In order to facilitate the assembly and disassembly of the filter screen for the user, preferably, the path of the air inlet passage 102 may be provided to pass through a removable box provided in the front-end panel or side panel of the washing machine, and the filter screen 601 is provided in the removable box, such that the user can easily open the box, take out and clean the filter screen, and then close the box after putting the filter screen back.
As shown in
Further, the dehumidifying module assembly 20 includes two functional regions, i.e., the dehumidifying part 201 and the regenerating part 202; and the two functional regions are divided and isolated by the rotary plate upper housing 505, the rotary plate lower housing 501 and the separator therein. The rotary plate upper housing 505 and the rotary plate lower housing 501 are both provided with a regenerating part separator, respectively, to separate the internal space of the housing into at least two regions including the dehumidifying part 201 and the regeneration part 202, and maintain the relative sealing between the two regions. The dehumidifying rotary plate 200 is encapsulated in a closed space by the rotary plate upper housing 505 and the rotary plate lower housing 501, and fixedly rotated by a bearing in the center of the rotary plate lower housing 501.
The internal space of the rotary plate upper housing 505 corresponds to the dehumidifying part 201 of the dehumidifying rotary plate 200, and is configured for the flow of the circulating air. The heating module 302 provided on the rotary plate upper housing 505 corresponds to the regenerating part 202 of the dehumidifying rotary plate 200, and is configured for the flow of the regeneration air. The rotary plate lower housing 501 corresponds to the dehumidifying part 201 and the regenerating part 202 of the dehumidifying rotary plate 200, and the rotary plate lower housing 501 separates the dehumidifying part 201 and the regenerating part 202 by a lower housing regenerating region separator 501-1.
Referring to
The lower housing regenerating region assembly part 202-2 is connected to the rotary plate lower housing 501, and is configured to achieve a movable sealing contact between the rotary plate lower housing 501 and the dehumidifying rotary plate 200. Specifically, two lower housing regenerating region assembly parts 202-2 are preferably provided vertically. The lower housing regenerating region assembly part 202-2 disposed close to the rotary plate lower housing 501 is a rigid mounting member for fixing to the rotary plate lower housing 501, and the lower housing regenerating region assembly part 202-2 disposed close to the dehumidifying rotary plate 200 is a flexible sealing member for achieving a movable sealing contact with the dehumidifying rotary plate 200. The rigid mounting member and flexible sealing member may be interchanged in position depending on the specific mounting manner. The lower housing regenerating region assembly part 202-2 is formed into a shape such as a sector shape matching a corresponding region of the regenerating part 202 to fix to the lower housing regenerating region separator 501-1 of the rotary plate lower housing 501, thereby hermetically defining a space of the regenerating part 202 together with the lower housing regenerating region separator 501-1.
The upper housing regenerating region assembly part 202-3 is connected to the rotary plate upper housing 505 to achieve a movable sealing contact between the rotary plate upper housing 505 and the dehumidifying rotary plate 200. Specifically, two upper housing regenerating region assembly parts 202-3 are preferably provided vertically. The upper housing regenerating region assembly part 202-3 disposed close to the rotary plate upper housing 505 is a rigid mounting member for fixing the rotary plate upper housing 505, and the upper housing regenerating region assembly part 202-3 disposed close to the dehumidifying rotary plate 200 is a flexible sealing member for achieving a movable sealing contact with the dehumidifying rotary plate 200. The upper housing regenerating region assembly part 202-3 is formed into a shape such as a sector shape matching a corresponding region of the regenerating part 202 to fix to the upper housing regenerating region separator 505-3 of the rotary plate upper housing 505, thereby hermetically defining a space of the regenerating part 202 together with the upper housing regenerating region separator 505-3. In addition, the heating module 302 is fixed to a sector-shaped notch region (a corresponding region of the regenerating part 202) of a disc plane in which the rotary plate upper housing 505 is located, and forms a thermal sealing with the rotary plate upper housing 505 via a thermal sealing member.
As shown in
Optionally, the housing sealing ring 206 is a rubber gasket or silicone gasket, and is connected and fixed to the upper and lower housings by a metal pressing plate with screws. Specifically, the rotary plate portions of the rotary plate upper housing 505 and rotary plate lower housing 501 (the portions connected to the dehumidifying rotary plate 200) are provided with a mounting groove for the sealing ring 200-5; and the rotary plate upper housing 505 and the rotary plate lower housing 501 are buckled and then fastened by bolts, such that the sealing of the whole rotary plate region can be achieved.
As shown in
The rotary plate lower housing 501 is provided with at least two lower housing regenerating region separators 501-1 (a regenerating part separator) and at least one lower housing dehumidifying region separator 501-2 (a dehumidifying part separator). The lower housing regenerating region separator 501-1 is formed in a corresponding region of the regenerating part 202 of the rotary plate lower housing 501, is formed into a relatively small sector shape, and is configured to at least separate the regenerating part 202 from the dehumidifying part 201 in the rotary plate lower housing 501 and maintain a relative sealing therebetween. The lower housing dehumidifying region separator 501-2 (a dehumidifying part separator) is in a corresponding region of the dehumidifying part 201 of the rotary plate lower housing 501, is formed into a relatively large sector shape, and is configured to separate the region of the dehumidifying part 201 in the rotary plate lower housing 501 into at least two parts along the circumference of the rotary plate, such that the circulating airflow in the region of the dehumidifying part 201 can be separated. After entering the space of the dehumidifying rotary plate and the rotary plate under the housing 501, the circulating airflow from the circulating fan is divided into at least two portions via the dehumidifying part separator, thereby preventing affecting the moisture-absorbing efficiency caused by a situation in which the circulating airflow only acts on the larger diameter of the dehumidifying rotary plate and becomes rather small near the center of the circle due to the effect of a centrifugal force of the airflow.
The rotary plate upper housing 505 is formed into a disc shape corresponding to the dehumidifying rotary plate 200, and includes an upper housing dehumidifying region 505-1 (corresponding to the dehumidifying part 201 of the dehumidifying module assembly) and an upper housing regenerating region 505-2 (corresponding to the regenerating part 202 of the dehumidifying module assembly) separated from each other. The rotary plate upper housing 505 is provided with an upper housing regenerating region separator 505-3 for separating the upper housing dehumidifying region 505-1 (corresponding to the dehumidifying part 201 of the dehumidifying module assembly) and the upper housing regenerating region 505-2 and maintaining a relative sealing therebetween. In addition, a circulating air outlet 505-4 is provided at a circumferential outer side of the rotary plate upper housing 505, and is connected to the air outlet passage 203. The circulating air outlet 505-4 communicates the dehumidifying module assembly 20 and the drum A, and is configured to allow the dry circulating airflow as dehumidified to flow into the drum A and dry the clothes in the drum A.
In another embodiment, the lower housing regenerating region separator 501-1 and the upper housing regenerating region separator 505-3 are alternatively or both provided with a sealing member that can be spaced apart from or interfere with the rotary plate 200 to ensure air tightness between the dehumidifying part 201 and the regenerating part 202 during rotation of the rotary plate 200. For example, a sealing wool top may be fixedly provided on the lower housing regenerating region separator 501-1, and no sealing member is provided on the upper housing regenerating region separator 505-3, such that the sealing wool top can interfere with the rotary plate 200, and the end surface of the upper housing regenerating region separator 505-3 has a clearance of, for example, 0.2-5 mm from the rotary plate 200. Or, the sealing wool tops that interfere with the rotary plate 200 may be provided on both the lower housing regenerating region separator 501-1 and the upper housing regenerating region separator 505-3. Or, a sealing soft rubber or no sealing member is provided on both the lower housing regenerating region separator 501-1 and the upper housing regenerating region separator 505-3, but the clearance between the sealing soft rubber or the end surface of the separator and the rotary plate 200 shall be kept in the range of 0.2-5 mm to ensure the sealing as much as possible.
Referring to
The heating module 302 on the rotary plate upper housing 505 is communicated with the regenerating fan 301. The regeneration air enters the internal space of the heating module 302 via the heater air inlet 302-1 of the heating module 302, passes through the heater air outlet 302-2 and flows down to the heating module 302 for heating, and passes through the dehumidifying rotary plate 200 and then convects to circulate in a lower space of the dehumidifying rotary plate 200 (the space defined by the rotary plate lower housing 501), thereby drying and dehydrating the dehumidifying rotary plate in the region of the regenerating part 202.
In an optional embodiment, the regenerating fan air outlet is communicated with a side air inlet of the heating module 302, and configured for blowing in the regeneration airflow from a direction substantially perpendicular to the radius of the substantially sector-shaped heating module 302.
As shown in
The driving wheel 200-2 is provided to surround the molecular sieve 200-1, and drive teeth are formed on the outer side of its circumference, and configured for in transmission cooperation with the driving motor, such that the molecular sieve 200-1 can be driven to rotate by the motor.
The auxiliary rotating ring 200-3 is provided below the driving wheel 200-2 and surrounds the molecular sieve 200-1, and configured for being in contact with and rolling relative to the flexible roller 200-4 to assist the smooth rotation of the molecular sieve 200-1. Specifically, the auxiliary rotating ring 200-3 is configured to roll with at least one flexible roller 200-4 provided inside the rotary plate housing to assist the normal rotation of the dehumidifying rotary plate and reduce the friction.
Preferably, the dehumidifying module assembly 20 is further provided with at least one flexible roller 200-4. The flexible roller 200-4 is provided on the inner side of the rotary plate housing, and is in rolling contact with the auxiliary rotating ring 200-3 to assist the normal rotation of the dehumidifying rotary plate and reduce the friction. Preferably, the flexible roller 200-4 is flexible and deformable. Thus, when the dehumidifying rotary plate is displaced relative to a rotating shaft, the flexible roller 200-4 may be compressed to be deformed by the auxiliary rotating ring 200-3, and the pressure between the auxiliary rotating ring and the flexible roller 200-4 will cause no friction to the rotation of the rotary plate.
Optionally, a rotary plate detecting device may be provided at the position of the dehumidifying rotary plate, and is configured to monitor a rotating velocity of the dehumidifying rotary plate and send the same to the control device, so as to ensure the continuous rotation of the dehumidifying rotary plate during the drying work, thereby preventing the heating module from continuously heating one region and protecting the dehumidifying rotary plate from being burned down.
The rotary plate sealing ring 200-5 is provided below the auxiliary rotating ring 200-3 and surrounds the molecular sieve 200-1 to achieve a rotatable sealing between the dehumidifying rotary plate 200 and the rotary plate housing. The rotary plate sealing ring 200-5 may be formed by a soft deformable material, especially a material that is corrosion-resistant and not over-expanded by the water absorption, such as wool tops, foam and soft rubber. After the dehumidifying rotary plate 200 is mounted to the rotary plate housing, the size of the rotary plate sealing ring 200-5 is formed to have a certain space overlapping with the inner wall of the rotary plate housing, so as to realize the interference fit between the rotary plate sealing ring 200-5 and the inner wall of the rotary plate housing. Thus, a rotatable sealing contact can be achieved under the elastic deformation of the rotary plate sealing ring 200-5, such that the circulating airflow can be prevented from flowing through the gap between the dehumidifying rotary plate 200 and the rotary plate housing. Under this, most of the moist airflow from the drum of the washing machine can be dehumidified by passing through the dehumidifying rotary plate without leaking through the gap between the periphery of the dehumidifying rotary plate and the rotary plate housing.
The parallel sequence of the driving wheel 200-2, the auxiliary rotating ring 200-3, and the sealing ring 200-5 is optional. Since these three components realize different functions respectively, the specific sequence therebetween will not be limited as long as the three components are provided in parallel.
As shown in
As shown in
In the embodiments of the present disclosure, the vibration damping structure of the molecular sieve 200-1 includes a circumferential vibration damping member 200-6 and/or a central vibration damping member 200-7, which will be respectively described in detail below.
The circumferential vibration damping member 200-6 is formed by a flexible material such as foam, is provided between the molecular sieve 200-1 and the driving wheel 200-2, and surrounds the periphery of the molecular sieve 200-1, such that a cushion is formed between the outer ring of the molecular sieve 200-1 and the inner ring of the rotary plate lower housing 501 and the rotary plate upper housing 505, and the molecular sieve is prevented from colliding with the housing during the rotation.
Referring to
The central vibration dampening member 200-7 is formed as a circular ring, is provided between the molecular sieve 200-1 and the rotary plate lower housing 501, and sleeves the rotating shaft 501-3 of the rotary plate lower housing 501 to form a vibration cushion between the molecular sieve 200-1 and the rotary plate lower housing 501. In general, the rotary plate lower housing 501 is directly connected (rigidly or flexibly) to the frame of the washing machine, and the vibration of the washing machine is easily transmitted to the rotary plate lower housing 501. Therefore, the above central vibration dampening member 200-7 can effectively cushion the damages caused by the vibration from the rotary plate lower housing 501 to the molecular sieve 200-1 and can further enhance the clamping and fixing effect.
It should be noted that the circumferential damping and/or end surface damping of the molecular sieve 200-1 is not necessarily provided simultaneously, and only one of the vibration damping structures is enough if the one damping structure can provide the desired vibration damping effect.
The molecular sieve 200-1 of the dehumidifying rotary plate 200 is formed by a moisture-absorbing material, and properties of the material such as moisture adsorption, moisture evaporation, sterilization, and mechanical stability need to be considered comprehensively. Optionally, the molecular sieve 200-1 of the present disclosure can be selected from one of the following materials: lithium chloride, silica gel, modified silica gel, zeolite, active alumina, 13X (sodium X type) molecular sieve, and the like.
The properties of each of the above materials are as follows.
a. Lithium Chloride
Advantages: 1. Having a high adsorption capacity; 2. Having a good dehumidifying effect; 3. Having a low energy consumption in regeneration; and 4. Having a good sterilization effect. Disadvantages: 1. Causing corrosion to surrounding equipment due to the leakage of liquid; and 2. Having a poor dehumidifying capacity under a low humidity situation.
b. Silica Gel
Advantage: Having a good stability in the adsorbing process.
Disadvantages: 1. Having a poor thermal stability; 2. Requiring an improvement in adsorption capacity; and 3. Having a poor mechanical stability.
c. Modified Silica Gel
Advantage: Having an improved adsorption property and thermal stability. Disadvantages: Having a complex process, and being expensive.
d. Zeolite
Advantages: 1. Having good adsorption performance at high and low temperatures; and 2. Having a good thermal stability.
Disadvantages: 1. Having a low adsorbing capacity under conventional conditions; and 2. Having high energy consumption in regeneration.
e. Active Alumina
Advantage: Having a moderate regenerating rate. Disadvantage: Having a poor adsorbing capacity.
Advantages: Having a good water-absorbing quality. Disadvantage: Having poor desorption performance.
In the embodiments of the present disclosure, the dehumidifying module assembly 20 is further provided with a driving device. The driving device includes a driving motor and a transmission component, and is configured to drive the dehumidifying rotary plate 200 to rotate.
The driving device 207 may be classified into a peripheral driving device 207 or a central driving device 208 according to the difference in the set positions and driving modes, which will be described in detail below.
As shown in
In the case of the peripheral driving mode, a gear-like driving wheel 200-2 sleeves the periphery of the dehumidifying rotary plate 200, and a peripheral transmission gear 207-2 preferably sleeves a power shaft of the peripheral driving motor 207-1 and is provided to rotatably engage with a gear of the driving wheel 200-2, so as to drive the dehumidifying rotary plate 200 to rotate under the drive of the peripheral driving motor 207-1.
Optionally, instead of a direct contact connection, the driving motor 207-1, the peripheral transmission gear 207-2, and the driving wheel 200-2 may be in transmission connection with each other by a drive belt such as a gear rack, a pulley belt and the like.
The central driving device 208 (not shown) is rotatably provided in the center of the dehumidifying rotary plate 200, and is configured to drive the dehumidifying rotary plate 200 to rotate in a center-driving manner. The central driving device 208 includes a central driving motor 208-1 and a central transmission shaft 208-2.
In the case of the central driving mode, the periphery of the dehumidifying rotary plate 200 may be provided with no gear-like driving wheel 200-2, but the central transmission shaft 208-2 is fixedly connected to the center of the dehumidifying rotary plate 200 and driven by the central driving motor 208-1 to thereby drive the dehumidifying rotary plate 200 to rotate. Optionally, an external gear may be fixedly provided on the central transmission shaft 208-2, and an internal gear may be provided in a center hole of the dehumidifying rotary plate 200. The internal and external gears are engaged with each other closely to enable the central driving motor 208-1 to drive the dehumidifying rotary plate 200 through the central transmission shaft 208-2.
Referring to
Preferably, the flexible roller 200-4 is formed to be flexible and deformable. Thus, when the dehumidifying rotary plate is displaced relative to the rotating shaft or a moving track, the flexible roller 200-4 may be compressed to be deformed by the auxiliary rotating ring 200-3, and the pressure between the auxiliary rotating ring 200-3 and the flexible roller 200-4 will cause no friction to the rotation of the rotary plate. The flexible roller 200-4 has a variable diameter, or the rotating center position of the flexible roller 200-4 can be adjusted, such that the distance from the contact point between the flexible roller 200-4 and the rotary plate housing to the rotating center of the dehumidifying rotary plate 200 can be adjusted.
In this way, when the flexible roller 200-4 is squeezed with the rotary plate housing, the distance between the squeezing point and the rotating shaft of the flexible roller 200-4 is variable. On the one hand, sliding friction between the dehumidifying rotary plate 200 as a whole and the inner ring of the rotary plate housing during the motion can be eliminated. On the other hand, the variable diameter of the flexible roller 200-4 can reduce the collision impact between the dehumidifying rotary plate 200 in uneven rotation and the inner ring of the rotary plate housing, thereby lessening the impact on and damages to the dehumidifying rotary plate 200.
The number of the flexible rollers 200-4 is preferably six, which are evenly distributed along the periphery of the dehumidifying rotary plate 200. The present disclosure is not limited to this, and other numbers are available according to actual needs.
In another optional embodiment, roller tracks or track slots (not shown) can be provided on the rotary plate housing no matter whether the flexible rollers 200-4 are provided or not. The track slot may restrict the dehumidifying rotary plate 200 in either the center or all surrounding directions, which allows the dehumidifying rotary plate 200 to be more stably kept in a preset position.
As shown in
Preferably, the auxiliary roller 200-8 is formed as a non-deformable rigid roller with a constant diameter during the motion.
As shown in
Preferably, the heating module 302 is hermetically isolated from the rotary plate upper housing 505 with a thermal insulating material. Specifically, a first sealing member 302-3 is provided between the heating module 302 and the rotary plate upper housing 505, and is provided along an external contour of the heating module 302. The first sealing member 302-3 is preferably formed by a thermal insulating or adiabatic material for isolating the heat transfer between the heating module 302 and the rotary plate upper housing 505.
Optionally, a second sealing member 302-4 is further provided on the first sealing member 302-3 to achieve the thermal insulating and collision cushioning between the heating module 302 and the rotary plate upper housing 505. Preferably, the second sealing member 302-4 is made of a variable gel material such as foam, silicone or soft rubber, covers the first sealing member 302-3, and is provided along an external contour of the heating module 302 to achieve fixing and thermal insulating as well as cushioning the contact collision between the heating module 302 and the rotary plate upper housing 505.
Due to the high temperature of the heating module, the rotary plate upper housing 505 may be deformed or scalded over time if the heating module is in direct contact with the rotary plate upper housing 505. A temperature transfer cushion region is formed by providing the first sealing member 302-3 and the second sealing member 302-4 between the rotary plate upper housing 505 and the heating module 302.
As shown in
In this optional embodiment, the heating module 302 is of a sector structure and includes a space formed by the upper and lower walls and two side walls along the radius direction. The heating module 302 includes a mesh plate 303 provided at the heater air outlet 302-2, a heater 304 disposed below the mesh plate 303, and a thermostat 305 extending outward from one of the side walls of the lower wall.
The heating module 302 is communicated with the regenerating fan 301. The regeneration air enters the internal space of the heating module 302 via the heater air inlet 302-1 of the heating module 302, flows through the mesh plate 303 via the heater air outlet 302-2, then flows downward through the heater 304 via the air holes in the mesh plate 303, and finally flows to the rotary plate part of the regenerating part after being heated by the heater 304, thereby achieving the effect of heating and dehydrating the rotary plate part of the regenerating part.
Preferably, the arrangement of the plurality of air holes in the mesh plate 303 may have the same shape as the heater 304, such that most or all of the air passing through the mesh plate 303 can pass through the heater 304, thereby avoiding the occurrence of unheated air that reduces the efficiency of the heating module.
The diameters of the plurality of air holes in the mesh plate 303 preferably gradually become smaller or tend to become smaller along the periphery of the heating module 302 toward the center of the heating module 302. Because when the regeneration air enters via the heater air inlet 302-1 at the periphery of the heating module 302, the air holes having a larger diameter can facilitate the passing of the regeneration air having a relatively high air velocity; whereas the regeneration air may have a lower air velocity since the space of the heating module 302 gradually becomes narrower at the position close to the center of the heating module 302, and the air holes having a smaller diameter can allow the regeneration air to pass through the air holes as much as possible.
As shown in
Preferably, the heater 304 is provided directly below the air holes and slightly offsets toward the radius extending direction of the heating module. When the air flows inward along the radius of the heating module and passes through the air holes, the air may have a certain velocity toward the radius direction indicated by the arrow. Thus, a little offset will allow the air passing through the air holes to face toward the heater, thereby improving the heating efficiency of airflow by the heater.
As shown in
Preferably, a heat-conducting sheet 305-1 is provided on the thermostat mounting part. The thermostat 305 is then provided inside the heat-conducting sheet, which means that the heat-conducting sheet 305-1 wraps around the thermostat 305 to conduct the temperature of the heater to the heat-conducting sheet 305-1 first by means of heat conduction, such that the thermostat 305 can directly detect the temperature of the heat-conducting sheet 305-1 and the air temperature inside the heating module can be monitored stably. Advantageously, the air carrying heat forms an eddy or turbulent flow in the space of the heating module, which causes the region to have an unstable temperature. Thus, if no heat-conducting sheet 305-1 is provided, the temperature detected by the thermostat 305 will be dynamic and very unstable, which is not conducive to effective control of the heater 304.
Optionally, the thermostat 305 is connected to a control device, and heating power and duration of the heater, the rotating velocity of the regenerating fan and the dehumidifying rotary plate and the like are controlled via the control device, such that a precise temperature control can be achieved during a heating starting period and a temperature keeping period.
Referring to
As shown in
In
Referring to
To solve this problem, referring to
In another optional embodiment of the present disclosure, in addition to providing a condensing module assembly 40 at the downstream of the regeneration cycle, it is possible to provide a pre-condensing module assembly between the air outlet of the drum and the dehumidifying rotary plate (e.g., in the air inlet passage 102) to condense the hot and moist airflow having a relatively high temperature once to reduce the water content. Then, the moisture-absorbing processing is preformed again after the airflow enters the dehumidifying rotary plate.
Optionally, the pre-condensing module assembly may be formed as a separate condensing module assembly, and its condenser air inlet and condenser air outlet are communicated with the air outlet of the drum and the air inlet of the circulating fan, respectively.
In another embodiment, the pre-condensing module assembly may be in a structure of a condensing sleeve. The condensing sleeve envelopes the air outlet pipe of the drum, such that a water flow space can be formed between the outer wall of the air outlet pipe of the drum and the inner wall of the condensing sleeve. The pipe wall is kept at a continuous low temperature by slowly spraying water onto the outer wall of the air outlet pipe of the drum via the above condensing nozzle, thereby enabling the hot and moist air flowing through the pipe to be condensed into water. The cooling water in the condensing sleeve may flow to the outer tub of the drum or to a water outlet pipe of the washing machine.
It should be understood that the specific embodiments of the present application are only for exemplary illustration or explanation of the principles of the present application, and do not constitute a limitation to the present application. Therefore, any modification, equivalent replacement, improvement, and the like as made without deviating from the spirit and scope of the present application shall be regarded as within the protection scope of the present application. In addition, the claims appended to the present application are intended to cover all variations and modifications that fall within the scope and boundaries of the appended claims, or the equivalent form of such scope and boundaries.
Number | Date | Country | Kind |
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202111023112.5 | Sep 2021 | CN | national |
202111450553.3 | Nov 2021 | CN | national |
This application is a US national phase of PCT international application No. PCT/CN2022/116387 filed on Aug. 31, 2022, which is based on and claims priorities to Chinese Patent Application No. 202111023112.5, filed on Sep. 1, 2021, and Chinese Patent Application No. 202111450553.3, filed on Nov. 30, 2021, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2022/116387 | 8/31/2022 | WO |