Field of the Invention
The present invention relates to a drying device that dries ink adhering to an elongated strip-shaped printing medium, a printing apparatus including the drying device, and a drying method of drying ink adhering to an elongated strip-shaped printing medium.
Description of the Background Art
In a printing apparatus conventionally known, an image is recorded on elongated strip-shaped printing paper by ejecting ink toward the printing paper while the printing paper is transported in its longitudinal direction. Some printing apparatus of this type includes a drying mechanism employing a heat roller system. The drying mechanism employing the heat roller system heats and dries ink by making printing paper contact a surface of a heated heat roller.
The conventional printing apparatus including the drying mechanism employing the heat roller system is described in Japanese Patent Application Laid-Open No. 2015-178230, for example.
The heat roller includes a heat source such as a halogen lamp arranged inside the heat roller. When a drying process is performed, a member arranged near the heat source is increased in temperature together with the heat source. Hence, according to the drying mechanism employing the heat roller system, the member near the heat source may be cooled through blowing of gas with the intention of preventing damage of this member due to excessive temperature increase. However, if the gas brought to high temperature by absorption of heat from the member diffuses in the printing apparatus, temperature inside the apparatus may be increased to cause adverse effect on a different place in the apparatus. This may be handled by providing a temperature adjusting mechanism separately for adjusting temperature in the apparatus. However, adding the temperature adjusting mechanism substantially increases manufacturing cost for the printing apparatus.
Meanwhile, a vaporized solvent component in the ink increases the humidity of the gas (a content of the solvent component in the gas) in a neighborhood of the surface of the heat roller during the drying process. Hence, for increasing drying efficiency, it is preferable that the gas in the neighborhood of the surface of the heat roller be always replaced by fresh gas. However, supplying gas at ordinary temperature to the neighborhood of the surface of the heat roller reduces the temperature of the heat roller. This may work contrarily to reduce drying efficiency.
The present invention is intended to provide a drying device, a printing apparatus, and a drying method capable of reducing humidity increase in a surrounding of a heat roller, reducing temperature drop of the heat roller, and preventing gas brought to high temperature by air cooling of a part near a heat source from diffusing in the printing apparatus.
The present invention is intended for a drying device installed on a printing apparatus that records an image on an elongated strip-shaped printing medium by an inkjet system. The drying device is for drying ink adhering to the printing medium. The drying device comprises: a drying chamber provided in the printing apparatus; a heat roller that rotates about a rotation axis extending parallel to a width direction of the printing medium while supporting the printing medium on an outer peripheral surface of the heat roller in the drying chamber; a heat source provided in the heat roller; a cooling unit that feeds cooling wind from a place lateral to the heat roller toward a part near the heat source; a gas outward guide unit that guides gas outwardly from the part near the heat source to the outside of the drying chamber; a gas inward guide unit that guides gas inwardly into space external to the heat roller and inside the drying chamber, the inwardly-guided gas being the gas guided outwardly by the gas outward guide unit; a gas supply unit that supplies gas to a neighborhood of the outer peripheral surface of the heat roller, the supplied gas being the gas guided inwardly by the gas inward guide unit; and a gas exhaust unit that releases gas from a surrounding of the heat roller to the outside of the printing apparatus.
According to the present invention, high-temperature gas with heat absorbed from the part near the heat source is fed to the surrounding of the heat roller. This reduces humidity increase in the surrounding of the heat roller and reduces temperature drop of the heat roller, compared to feeding gas at ordinary temperature. As a result, drying efficiency is increased. Further, diffusion of the high-temperature gas in the printing apparatus is reduced.
A preferred embodiment according to the present invention will now be described with reference to the drawings.
<1. Configuration of Printing Apparatus>
The transport mechanism 10 is a mechanism for transporting the printing paper 9 in a transport direction along the length of the printing paper 9. The transport mechanism 10 of the preferred embodiment includes an unwinding roller 11, a plurality of transport rollers 12, and a winding roller 13. A motor as a power source (not shown in the drawings) is connected to some of the rollers of the transport mechanism 10. When the motor is operated, the printing paper 9 is unwound from the unwinding roller 11. Then, the printing paper 9 is transported along a transport path formed of the transport rollers 12. Each of the transport rollers 12 rotates about a horizontal axis to guide the printing paper 9 downstream along the transport path. After being transported, the printing paper 9 is collected on the winding roller 13.
Some structure of the transport mechanism 10 may be independent of different structures. For example, only a structure of the transport mechanism 10 including the winding roller 13 may be separated from the other structures of the transport mechanism 10.
The four head units 20 are mechanisms that ejects ink toward the printing paper 9 being transported by the transport mechanism 10. The printing apparatus 1 is a printing apparatus employing what is called a one-pass system of recording an image on the printing paper 9 by ejecting ink droplets from each of the head units 20 while the printing paper 9 passes through under the four head units 20 only once. As shown in
The respective configurations of the four head units 20 themselves are substantially the same, while the head units 20 are to eject ink of different colors.
As shown in an enlarged part of
One head unit 20 may include one recording head 22, or three recording heads 22 or more. The printing apparatus 1 may include one head unit 20, three head units 20 or less, or five head units 20 or more. For example, the printing apparatus 1 may include a head unit for ejecting ink of a spot color in addition to the four head units 20 for ejecting ink of different colors including black, cyan, magenta, and yellow.
The drying device 30 is a device that dries ink adhering to the printing paper 9. The drying device 30 is arranged downstream of the four head units 20 on the transport path. As shown in
After ink is ejected from the four head units 20 on the printing paper 9, the printing paper 9 is transported into the drying device 30. In the drying device 30, the heat roller 31 transports the printing paper 9 by rotating while supporting the printing paper 9 on the heat roller 31. At this time, an outer peripheral surface of the heat roller 31 contacts a rear surface (a surface opposite the recording surface) of the printing paper 9. Heat generated by the halogen lamp 32 and stored in the heat roller 31 is transferred from the outer peripheral surface of the heat roller 31 to the printing paper 9. In this way, a solvent in the ink adhering to the recording surface of the printing paper 9 is vaporized to dry the ink.
The configuration of the drying device 30 will be described in more detail later.
The controller 40 is a unit for controlling the operation of each structure in the printing apparatus 1. As conceptually shown in
<2. Configuration of Drying Device>
The configuration of the drying device 30 is described next in more detail.
As shown in
The halogen lamp 32 includes a columnar light-emitting part 321 extending in the width direction, and terminals 322 in a pair provided at the opposite ends of the light-emitting part 321. The light-emitting part 321 is arranged inside the heat roller 31. Both the terminals 322 in a pair extend to the outside of the side walls 51 via openings provided at the opposite ends of the heat roller 31. When the printing process is performed, a driving current is supplied from an external power source to the light-emitting part 321 via the terminals 322. This generates light emission at the light-emitting part 321 to heat the heat roller 31. At this time, the temperatures of the terminals 322 and the temperatures of the bearings 53 arranged near the light-emitting part 321 are also increased.
As shown in
The cooling units 33 are air-cooling mechanisms for reducing temperature increase of the terminals 322 and temperature increase of the bearings 53. Each of the cooling units 33 includes one first cooling fan 331 that feeds cooling wind toward the terminal 322, and a plurality of second cooling fans 332 that feeds cooling wind toward the bearing 53. Each of the first cooling fan 331 and the second cooling fans 332 generates cooling wind in such a manner that the cooling wind blows parallel to the rotation axis of the heat roller 31 from outside to inside the side wall 51.
When the cooling wind blows on the terminal 322 and the bearing 53, heat of the terminal 322 and heat of the bearing 53 are absorbed by gas forming the cooling wind. In this way, temperature increase of the terminal 322 and temperature of the bearing 53 are reduced. In particularly, in this preferred embodiment, a flow guide tube 333 is provided to extend from the first cooling fan 331 toward the inside of the heat roller 31. The terminal 322 is arranged inside the flow guide tube 333. This allows the cooling wind generated by the first cooling fan 331 to blow efficiently on the terminal 322.
The gas outward guide unit 34 is a structure by which the gas placed at high temperature by absorption of the heat from the terminal 322 and the bearing 53 is guided outwardly to space outside the drying chamber 50. In this preferred embodiment, the gas having blown from the first cooling fan 331 on the terminal 322 passes through an annular gap between an outer peripheral surface of the flow guide tube 333 and an inner peripheral surface of an end portion of the heat roller 31 to be guided to the outside of the drying chamber 50. The gas having blown from the second cooling fans 332 on the bearing 53 bounces off the bearing 53 to be guided to the outside of the drying chamber 50.
In this preferred embodiment, the gas outward guide unit 34 does not include a dedicated fan but the gas outward guide unit 34 for outward guide of the high-temperature gas to the outside of the drying chamber 50 is formed by using the configurations of the flow guide tube 333, the heat roller 31, and the side walls 51. Meanwhile, the gas outward guide unit 34 may include a fan for generating a gas flow positively.
The relay duct 35 is a pipe provided outside each of the side walls 51 in a pair and serving as a channel for connecting the gas outward guide unit 34 and the gas inward guide unit 36. In this preferred embodiment, the high-temperature gas guided outwardly from the terminal 322 and the bearing 53 to the outside of the drying chamber 50 flows in the relay duct 35. This reduces diffusion of the high-temperature gas outside the drying chamber 50. As a result, the gas flows efficiently in the relay duct 35.
The gas inward guide unit 36 is a mechanism by which the gas guided outwardly into the relay duct 35 by the gas outward guide unit 34 is guided inwardly into space external to the heat roller 31 and inside the drying chamber 50. The gas inward guide unit 36 of this preferred embodiment includes the inward guide fan 361 provided at the side wall 51. Driving the inward guide fan 361 generates a gas flow toward the inside of the drying chamber 50 via the inward guide fan 361. In this way, the high-temperature gas in the relay duct 35 is guided inwardly into the space external to the heat roller 31 and inside the drying chamber 50.
The guide plate 37 is a plate-like curved member extending along the outer peripheral surface of the heat roller 31. The outer peripheral surface of the heat roller 31 and the guide plate 37 face each other while a slight gap is formed therebetween. In this way, arc-shaped narrow and small space (hereinafter called “arc-shaped space 54”) is formed between the outer peripheral surface of the heat roller 31 and the guide plate 37 in a side view. The printing paper 9 is subjected to the drying process with the heat roller 31 in the arc-shaped space 54.
As shown in
The gas supply unit 38 is a mechanism by which the gas guided inwardly into the drying chamber 50 by the gas inward guide unit 36 is supplied to a neighborhood of the outer peripheral surface of the heat roller 31. The gas supply unit 38 of this preferred embodiment includes a plurality of gas supply fans 381. The gas supply fans 381 are attached to the guide plate 37. The gas supply fans 381 are arranged in the width direction to cover the substantially entire width of the heat roller 31 in the width direction. Driving the gas supply fans 381 makes each of the gas supply fans 381 generate a gas flow from space outside the guide plate 37 toward the arc-shaped space 54.
The gas exhaust unit 39 is a mechanism for releasing the gas from a surrounding of the heat roller 31 to the outside of the outer housing 100. As shown in
When the gas exhaust fan 393 is driven, a gas flow is generated in the gas exhaust duct 392 and the suction part 391 to travel toward the outside of the outer housing 100. Thus, the gas in the arc-shaped space 54 passes through the suction holes 394 to be sucked into the suction part 391. This gas also passes through the suction part 391 and the gas exhaust duct 392 to be released to the outside of the outer housing 100.
For the implementation of the printing process, both the gas supply fans 381 and the gas exhaust fans 393 in a pair are driven. By doing so, high-humidity gas containing a solvent component evaporated from ink is released to the outside of the outer housing 100 by the gas exhaust unit 39. Further, low-humidity gas is supplied to the arc-shaped space 54 by the gas supply unit 38. Specifically, gas in the arc-shaped space 54 is always replaced by low-humidity gas. This reduces humidity increase in the arc-shaped space 54. As a result, the drying process with the heat roller 31 proceeds more efficiently.
Specifically, in the drying device 30, the high-temperature gas with the heat absorbed from the terminal 322 of the halogen lamp 32 and the bearing 53 passes through the relay duct 35, the gas inward guide unit 36 and the gas supply unit 38 to be supplied to the arc-shaped space 54. Thus, temperature drop of the outer peripheral surface of the heat roller 31 is reduced, compared to supplying gas at ordinary temperature to the arc-shaped space 54. This achieves higher efficiency of drying with the heat roller 31. This also contributes to reduction in power to be consumed by the halogen lamp 32 for keeping the outer peripheral surface of the heat roller 31 at constant temperature.
In the drying device 30, the gas supplied to the arc-shaped space 54 is released to the outside of the outer housing 100 by the gas exhaust unit 39. Thus, the high-temperature gas with the heat absorbed from the terminal 322 of the halogen lamp 32 and the bearing 53 will be less likely to diffuse in the outer housing 100 of the printing apparatus 1. This reduces the probability of damage on various structures in the outer housing 100 with heat.
As shown in
As described above, in this preferred embodiment, the opposite end portions of the arc-shaped space 54 in the width direction are closed with the blades 371 in a pair. By doing so, diffusion of gas is reduced further in the arc-shaped space 54. This achieves still more efficient replacement of gas in the arc-shaped space 54. As a result, drying with the heat roller 31 proceeds still more efficiently.
In this preferred embodiment, the gas exhaust ducts 392 are connected to the opposite end portions of the suction part 391 in the width direction. Thus, power of sucking gas per unit area is larger at the opposite end portions and their neighborhoods of the suction part 391 in the width direction than at the center and its neighborhood of the suction part 391 in the width direction. In this regard, in this preferred embodiment, the suction holes 394 of the suction part 391 have sizes that become larger gradually from the opposite end portions toward the center of the suction part 391 in the width direction, as shown in
This makes it possible to suck the substantially same amount of gas through suction holes 394 at the center and its neighborhood in the width direction and through suction holes 394 at the opposite end portions and their neighborhoods in the width direction, even in the presence of the aforementioned difference in suction power. Specifically, a uniform amount of suction is achieved in the width direction for gas to be sucked from the arc-shaped space 54 into the suction part 391. This allows ink adhering to the printing paper 9 to be dried in a uniform condition in the width direction.
The flow of gas shown in the flowchart of
<3. Modifications>
The present invention is not limited to the aforementioned one preferred embodiment of the present invention.
In the aforementioned preferred embodiment, the gas inward guide unit includes the inward guide fan. However, the inward guide fan may be omitted and the gas inward guide unit may be configured merely as an opening. This configuration can be employed by forming a gas flow at the gas inward guide unit by means of a gas pressure difference generated by a different fan.
In the aforementioned preferred embodiment, the halogen lamp is used as the heat source for the heat roller. However, the halogen lamp can be replaced by a different heat generator to function as the heat source.
In the aforementioned preferred embodiment, cooling wind from the cooling unit is to blow on the terminal and the bearing. However, the cooling wind may blow on a different part near the heat source.
The printing apparatus of the aforementioned preferred embodiment is to print an image on printing paper as a printing medium. However, the printing medium of the present invention may be a sheet-like recording medium (a film made of resin, for example) other than a generally-used printing medium made of paper.
The components described in the aforementioned preferred embodiment and the modifications may be consistently combined together, where appropriate.
Number | Date | Country | Kind |
---|---|---|---|
2015-245338 | Dec 2015 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
20030086737 | Shida | May 2003 | A1 |
20040009020 | Shimizu | Jan 2004 | A1 |
20060089314 | Wakahara | Apr 2006 | A1 |
Number | Date | Country |
---|---|---|
2015-178230 | Oct 2015 | JP |
Number | Date | Country | |
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20170173973 A1 | Jun 2017 | US |