Drying device

Information

  • Patent Grant
  • 6354015
  • Patent Number
    6,354,015
  • Date Filed
    Friday, September 1, 2000
    24 years ago
  • Date Issued
    Tuesday, March 12, 2002
    22 years ago
Abstract
A drying device capable of keeping substantially constant the temperature of a moving recording sheet and evenly drying it without increasing radiation heat. Though the surface temperature of a recording sheet is lower on the upstream in the drying region and the temperature of outside air blown into the drying region is lower, the temperature of the recording sheet moved in the drying region is kept substantially constant by making the output of the upstream halogen lamp larger than that of the downstream halogen lamp. Even if the airflow velocity in the drying region is different, the radiation heat amount is adjusted according to the velocity to keep substantially constant the temperature of the recording sheet moved in the drying region. Thus, the recording sheet can be evenly dried and even if a jam of the recording sheet occurs in the drying region, there is no possibility of scorching, fuming or the like. The opening of a reflector holder is closed by a plate formed of heat resisting glass, and the plate is disposed parallel to a surface of a platen. By the plate, the airflow is kept from entering the reflector to generate a turbulent flow, but the airflow having passed round the reflector holder to be guided to the platen surface passes through a space formed by the plate and the platen to be rectified. Accordingly, the wind velocity in the space becomes constant, thereby the recording sheet can be evenly dried.
Description




FIELD OF THE INVENTION




1. Field of the Invention




This invention relates to a drying device for drying recording paper printed by an ink jet head.




2. Description of the Prior Art




In the ink jet printer, characters or images are formed on recording paper by discharged ink. Recently, slow dry black ink has been used to obtain high character image quality, and on the other hand, the print speed has been more and more accelerated. Therefore, incomplete dryness of ink is liable to occur, so it is necessary to quickly dry ink by a drying device.




As shown in

FIG. 13

, in a drying device


100


disclosed in Japanese Published Unexamined Patent Application No. Hei 8-224871, the upper surface of a single infrared heater


102


is covered with a dome-like hood


104


, and a reflector


106


is disposed between the infrared heater


102


and the hood


104


.




The drying device


100


is provided with an exhaust fan


108


, and the interior pressure of the hood


104


is negative. An inlet port


104


A is formed in the hood


104


, and the outside air sucked through the inlet port


104


A is guided toward recording paper P to dry the recording paper P by radiation heat by the infrared heater


102


and warmed outside air.




The outside air sucked through the inlet port


104


A falls straight down toward the recording paper P, and then branches off to the upstream side and the downstream side in the transport direction of the recording paper P to be passed through a gap between the recording paper P and the lower end face


112


A of the inner wall


12


of a housing


110


and be guided to the exhaust fan


108


by a blowing space formed between the inner wall


112


and the outer wall


114


.




However, since only the single infrared heater


102


is used, the distribution of heat energy received by the recording paper P surface is not uniform, and the interior of the housing


110


of the drying device


100


has a complicated form, so that when the outside air is guided from the lower end face


112


A of the inner wall


112


onto the surface of the recording paper P, the ventilating area of the blowing space changes considerably to generate a turbulent flow, resulting in variation in distribution of wind velocity on the recording paper P surface.




Therefore, even if the heat energy amount received by the moving recording paper P surface is set uniform at each point, that is, the distribution of heat radiation energy on the recording paper P surface is set uniform, the temperature (distribution of energy received by the recording paper P) of the recording paper P varies, so that an incompletely dried portion is caused. Accordingly, to evenly drying the recording paper P, it is necessary to increase the radiation heat amount (heat radiation energy) of the infrared heater


102


.




Further, it is apprehended that if the recording paper P is exposed to a large amount of radiation heat for a long time due to the occurrence of a jam of the recording paper P in the drying device, scorching or fuming is caused.




SUMMARY OF THE INVENTION




The present invention has been made in view of the above circumstances and provides a drying device capable of evenly drying recording paper by keeping the temperature of the moving recording paper substantially constant without any increase in the heat radiation amount (heat radiation energy).




According to an aspect of the present invention, the drying device has a heating element for drying recording paper printed by an ink jet head. Below the heating element, a platen to which the recording paper is transported is disposed, and the radiation heat of the heating element is reflected toward the platen by a reflector.




Further, a space is formed between the heating element and the platen surface, and an airflow is generated in the space by an airflow generating unit. On the other hand, an energy adjusting unit is provided to keep the temperature of recording paper moved in the space substantially constant.




By this arrangement, in the case where the wind velocity of the airflow is constant in the space, for example, comparing between the upstream and the downstream in the drying region (space), the surface temperature of the recording paper is also lower and also the temperature of the outside air blown into the drying region is lower on the upstream, so that the radiation heat amount is made larger on the upstream than on the downstream. Thus, the radiation heat amount is adjusted so that the temperature of moving recording paper is substantially constant both on the upstream and on the downstream in the drying region.




In the case where the velocity of the airflow is different in the drying region, the radiation heat amount in the higher velocity region is made larger than that in the lower velocity region. Thus, the radiation heat amount is varied according to the velocity of the airflow or the like so that the recording paper is evenly dried and when a recording paper jam occurs in the drying device, there is no possibility of scorching, fuming or the like.




According to another aspect, the drying device has plural heating elements disposed along the transport direction of recording paper, and the output of the individual heating element is varied to adjust the radiation heat amount.




Thus, the plural heating elements are disposed in the transport direction of recording paper, whereby as compared with the case of drying recording paper with a single recording element, near infrared rays and radiation heat are not concentrated so that the recording paper is evenly dried. Further, the output of an individual heating element is made differ so that the temperature of the recording paper moved in the drying region is substantially constant.




According to another aspect of the invention, the drying device has plural heating elements disposed along the transport direction of recording paper and respectively varied in the clearance from a platen so that the temperature of recording paper moved in the drying region is substantially constant.




According to another aspect of the invention, the drying device has plural heating elements disposed along the transport direction of the recording paper, and the space between the heating elements is varied so that the temperature of recording paper moved in the drying region is substantially constant.




According to another aspect of the invention, the distance of a reflector from the platen is varied so that the temperature of recording paper moved in the drying region is substantially constant.




According to another aspect of the invention, the drying device has plural heating elements disposed along the transport direction of the recording paper. The heating elements are divided into each heating element by partition plates, and the respective heating elements are demarcated. Therefore, even with the heating elements having the same output, the demarcating size is varied to adjust the amount of radiation heat applied to moving recording paper.




According to another aspect of the invention, the drying device has a heating element disposed in a housing demarcating the drying region for drying recording paper printed by an ink jet head. Below the heating element, a platen to which the recording paper is transported is disposed, and the radiation heat of the heating element is reflected toward the platen by a reflector.




Further, a space is formed between the heating element and the platen, and an airflow is generated in the space by an airflow generating unit.




On the other hand, an airflow rectification unit is provided opposite to the platen in the space, and an airflow is rectified by the airflow rectification unit. Therefore, the wind velocity in the drying region becomes constant so that the recording paper is evenly dried.




As an airflow generating unit, an intake fan, for example, is provided and the taken outside air is abutted to the housing, and the outside air is flowed into the space formed by the housing and the reflector to prevent overheat of the heating element and restrain a temperature rise in the drying region. Further, an exhaust fan is provided to quickly discharge moist air touching the print surface of the recording paper, so that dew condensation in the housing can be prevented.




According to another aspect of the invention, the velocity of the airflow rectified by the airflow rectification unit is set 1 m/sec or faster. Thus, the airflow is passed on the surface of recording paper at a rate of 1 m/sec, whereby even in the case where a jam of recording paper occurs in the drying device and the recording paper is exposed to radiation heat for a long time, the recording paper is kept from overheating so that scorching, fuming or the like can be prevented.




According to another aspect of the invention, the ventilation area on the downstream side of the blowing space formed between the airflow rectification unit and the platen is made smaller than that on the upstream side.




Thus, even if the loss of fluid energy is caused as it goes downstream in the drying region by a resistive material such as a star wheel or the like disposed in the drying region, lowering of velocity of the airflow can be prevented by reducing the ventilation area on the downstream.




According to another aspect of the invention, the airflow rectification unit is a plate having an infrared ray transmittance of 90% or more. Therefore, the loss of heat radiation energy on recording paper surface can be restrained so that the heat radiation energy required for drying can be used efficiently.




According to another aspect of the invention, the plate is heat resisting glass. Since the heat resisting glass has a high thermal deformation temperature, problems such as cracks or deformation are not caused even in the drying region.




According to another aspect of the invention, the drying device includes heating elements provided in a housing demarcating the drying region for drying recording paper printed by an ink jet head, a platen disposed below the heating elements, to which the recording paper is transported, and a reflector for reflecting the radiation heat of the heating elements toward the platen, and the drying device further includes an airflow generating unit that generates an airflow in a space formed between the heating elements and a surface of the platen, an airflow rectification unit provided opposite to the platen in the space that rectifies the airflow, and an energy adjusting unit that keeps substantially constant the temperature of the recording paper moved in the space. Accordingly, the effects of the invention can be obtained, and as the drying device of the invention has the airflow rectification unit that rectifies an airflow, the energy adjusting unit is capable of stably adjusting the heat radiation energy much more easily and quickly than the drying device without the airflow rectification unit, so that the temperature of recording paper moved in the space can be substantially constant.











BRIEF DESCRIPTION OF THE DRAWINGS




A preferred embodiment of the present invention will be described in detail based on the followings, wherein:





FIG. 1

is a perspective view showing a drying device according to an embodiment of the invention;





FIG. 2

is a side sectional view showing the drying device according to the embodiment of the invention;





FIG. 3

is a perspective view showing the condition where a housing used in the drying device according to the embodiment of the invention is drawn out of the main body frame;





FIG. 4

is a side sectional view showing a modified form of a plate used in the drying device according to the embodiment of the invention;





FIG. 5

is a side sectional view showing another modified form of a plate used in the drying device according to the embodiment of the invention;





FIGS. 6A and 6B

are schematic diagrams showing the output value of a halogen lamp used in the drying device according to the embodiment of the invention;





FIG. 6A

shows the case where two halogen lamps are used;





FIG. 6B

shows the case where three halogen lamps are used;





FIGS. 7A and 7B

are schematic diagrams showing the clearance between the halogen lamp and a platen used in the drying device according to the embodiment of the invention,





FIG. 7A

shows the case where two halogen lamps are used, and





FIG. 7B

shows the case where three halogen lamps are used;





FIGS. 8A and 8B

are schematic diagrams showing the clearance between the halogen lamps used in the drying device according to the embodiment of the invention,





FIG. 8A

shows the case where two halogen lamps are used, and





FIG. 8B

shows the case where three halogen lamps are used;





FIGS. 9A and 9B

are schematic diagrams showing the position of a reflector to the platen of the drying device according to the embodiment of the invention;





FIGS. 10A and 10B

are schematic diagrams showing the condition where the reflector used in the drying device according to the embodiment of the invention is provided with a partition plate,





FIG. 10A

shows the case where two halogen lamps are used, and





FIG. 10B

shows the case where three halogen lamps are used;





FIG. 11

is a diagram showing the distribution of temperature on the recording paper surface in the case where the output of two halogen lamps used in the drying device is equal;





FIG. 12

is a diagram showing the distribution of temperature on the recording paper surface in the case of using the drying device according to the embodiment of the invention; and





FIG. 13

is a perspective view showing a drying device according to the prior art.











DESCRIPTION OF THE PREFERRED EMBODIMENT





FIGS. 1 and 2

illustrate a drying device


10


according to the embodiment of the invention.




The drying device


10


is disposed adjacent to an ink jet head


12


. The respective ink jet heads


12


for injecting black, magenta, cyan and yellow are mounted on a carriage not shown, and the carriage is scanned in the direction intersecting perpendicularly to the transport direction of recording paper P to inject ink to the recording paper P.




The recording paper P high-speed printed by the ink jet heads


12


is sequentially transported for the nozzle width (not shown) of the ink jet head


12


to be transferred to the drying device


10


.




The drying device


10


is adapted to evaporate moisture of ink impacted in the recording paper P by near infrared light, radiation heat and hot air of a heating element to dry the recording paper P by passing the recording paper P between the heating element and the transport path surface.




The drying device


10


will now be described in detail.




The drying device is provided with a box-like housing


14


, the base (drying region) of which is opened. The housing


14


is, as shown in

FIG. 3

, held in a housing holding member


16


(not shown in

FIGS. 1 and 2

) formed by bending both ends of a rectangular plate.




A placing piece not shown is fixed to the inner lower sides of a pair of side walls


16


A of the housing holding member


16


, and the housing


14


is installed on the placing piece. A flange


16


B is laid between the upper end parts of the side walls


16


A, whereby the housing holding member


16


is made easy to carry. Further, on the outside of the side wall


16


A, a substantially C-shaped movable rail


18


is provided along the transport direction of the recording paper P (see FIG.


1


).




On the other hand, a main body frame


20


loaded with the housing holding member


16


is provided with a platen


22


. The platen


22


constitutes the transport path surface for the recording paper P, rectangular holes


22


A are formed in the top face


22


C of the platen


22


, and transport rollers


26


are exposed through the rectangular holes


22


A to transport the recording paper P on the platen


22


.




On the top face


22


C of the platen


22


, plural ribs


22


B are formed along the transport direction of the recording paper P, whereby the recording paper P is kept from adhering to the transport path surface due to static electricity to cause a jam.




The inner wall of the main body frame is provided with a pair of guide rails


24


where the movable rails


18


are engaged, and the movable rails


18


are engaged with the guide rails


24


to slide along the transport direction of the recording paper P.




By this arrangement, the housing


14


is drawn out on the platen


22


along the transport direction of the recording paper P with respect to the main body frame


20


. Therefore, when maintenance is conducted or a jam of the recording paper P occurs, a user can easily cope with such a situation.




On the other hand, as shown in

FIGS. 1 and 2

, plural star wheel support shafts


70


are fixed to the side wall


14


B of the housing


14


, and plural star wheels


74


,


76


are rotatably supported on the star wheel support shafts


70


.




The start wheels


74


,


76


are thin-walled so that they will not intercept near infrared light from a halogen lamp


36


as a heating element and also undried ink is kept from being again transferred to the recording paper P.




The star wheel


74


is disposed opposite to the transport roller


26


to follow up the transport roller


26


, so that the transport force for the recording paper P is improved. Further, the recording paper P is clamped and transported by the start wheel


74


and the transport roller


26


, thereby coping with deformation of the recording paper P or floating of the recording paper P to prevent the occurrence of a jam.




Further, the start wheel


76


is positioned above a nip point of the start wheel


74


and the transport roller


26


, and only when the recording paper P gets dry to be deformed and floated, the recording paper P comes into contact with the start wheel


76


. Thus, it is taken into consideration that the star wheel


76


comes into contact as little as possible with the recording paper P.




On the other hand, at the base of the housing


14


, a guard wire


78


is disposed extending over the whole region in the cross direction of the recording paper P to complete the function of the star wheel


76


. Thus, a jam of the recording paper P in the housing


14


can be reduced.




A substantially channel-like reflector


32


, the corners of which are cut in a side view to be trapezoidal, is disposed in the central part of the housing


14


. In the interior of the reflector


32


, two halogen lamps


35


,


36


are disposed along the transport direction of the recording paper P, and near infrared light of the halogen lamps


35


,


36


is reflected toward the recording paper P.




The length (length in the longitudinal direction of the recording paper P surface) of the halogen lamps


35


,


36


and the reflector


32


is equal to or larger than the maximum paper width of recording paper P to be printed, so that uneven drying is not caused in the same recording paper P.




Plural halogen lamps


35


,


36


are disposed, whereby as compared with the case of drying the recording paper P with a single halogen lamp


102


(FIG.


11


), near infrared light and radiation heat are hardly concentrated so that the recording paper P is evenly dried.




On the other hand, on the top face of the reflector


32


is disposed parallel to the platen


22


, and on the outside of the reflector


32


, a channel-like reflector holds


34


is disposed to support the reflector


32


.




Preferably an airflow rectification unit for rectifying an airflow is provided in an opening part (in the drying region) of the reflector holder


34


. For example, the opening part is closed by a plate


28


formed of heat resisting glass, and the plate


28


is disposed parallel to a surface of the platen


22


.




By the plate


28


, an airflow is kept from entering the reflector


32


to generate a turbulent flow, but the airflow passed round the reflector holder


34


to be guided to the platen


22


surface is passed through a blowing space


50


formed by the plate


28


and the platen


22


to be rectified. Therefore, the wind velocity in the blowing space


50


becomes constant so that the recording paper P can be evenly dried.




Further, since the platen


28


is formed of heat resisting glass, the transmittance of infrared rays is high. Therefore, the loss of heat radiation energy on the recording paper surface can be restrained, so that the heat radiation energy required for drying can be used efficiently. Further, since the heat resisting glass has a high thermal deformation temperature, the problems of cracks and deformation will not be caused even in the drying region.




Though the heat resisting glass is used as the plate


28


in the embodiment, this is not restrictive, and any material may be used if it has transmittance of infrared ray of 90% or more and heat resistance.




As shown in

FIG. 4

, a plate


30


may be inclined to gradually make the ventilation area on the downstream smaller than the ventilation area on the upstream.




Thus, even if the loss of fluid energy is caused by plural star wheels


74


,


76


and the like disposed in the drying region as it goes downstream in the drying region, for example, lowering of the airflow velocity can be prevented by reducing the ventilation area on the downstream.




Further, since the plate is formed of heat resisting glass, the transmittance of infrared ray is high. Therefore, the loss of near infrared light onto the recording paper P surface can be restrained so that near infrared light required for drying can be used efficiently. Further, since the heat resisting glass has a high thermal deformation temperature, problems such as cracks and deformation will not be caused even in the drying region


82


.




Instead of the plate


28


(see FIG.


2


), as shown in

FIG. 5

, a metallic mesh


31


of a honeycomb structure may be used as an airflow rectification unit. A hole part


31


A of the mesh


31


is formed vertically to the platen


22


surface.




Therefore, the radiation head energy of the halogen lamps


35


,


36


is not intercepted, but the blowing passage to the reflector side is formed by the hole part


31


A so that the wind velocity tends to slightly decrease as it goes downstream.




However, as compared with the case where the mesh


31


is not used, the occurrence of a turbulent flow is far less likely. To prevent lowering of the wind velocity, the mesh


31


is inclined so that the ventilation area on the downstream is reduced more than the ventilation area on the upstream.




The mesh


31


is formed by the thin walled metal to reduce the area of shielding the recording paper P to the utmost. Further, it is desirable that the mesh


31


is mirror-finished not to absorb radiation heat of the halogen lamps


35


,


36


.




Subsequently, the energy adjusting unit will be described in detail. As shown in

FIG. 6A

, the output of the halogen lamp


35


on the upstream of the drying region


82


is 350 W, and the output of the halogen lamp


36


on the downstream is 250 W.




Comparing the upstream with the downstream in the drying region


82


, the surface temperature of the recording paper P is lower and also the temperature of outside air blown into the drying region


82


is lower on the upstream, but the temperature of the moving recording paper P is made substantially constant between the upstream and the downstream of the drying region


82


by making the output of the halogen lamp


35


on the upstream larger than that on the downstream.




In the drying region


82


, the velocity of the airflow tends to become slightly lower due to the start wheels


74


,


76


and the like as it goes downstream as compared with the upstream.




Thus, even in the case where the velocity of the airflow in the drying region


82


is different, the radiation heat amount is made larger in the higher velocity region than that in the lower velocity region, resulting in adjusting the heat radiation amount according to the velocity of the airflow in the drying region


82


so that the temperature of the moving recording paper P is substantially constant on the upstream and on the downstream in the drying region


82


.




Accordingly, the recording paper P is dried evenly, and even if a jam of the recording paper P is caused in the drying region


82


, there is no possibility of scorching, fuming and the like.




As shown in

FIG. 6B

, in the interior of the reflector


32


, three halogen lamps


39


(250 W),


41


(200 W),


43


(150 W) may be disposed at equal spaces. For the increase in number of halogen lamps, the output of each halogen lamp


39


,


41


,


43


can be made smaller as compared with that of FIG.


6


A.




As shown in

FIG. 7A

, the clearances between the respective halogen lamps


35


(300 W),


36


(300 W) and the platen


22


may be individually varied.




The clearance H


1


between the halogen lamp


35


and the platen


22


is made smaller than the clearance H


2


between the halogen lamp


36


and the platen


22


, whereby the radiation heat amount received by the recording paper P is enlarged on the upstream of the drying region


82


.




Thus, the clearances between the halogen lamps


35


,


36


and the platen


22


may be adjusted to adjust the radiation heat amount of the recording paper P directly received from the halogen lamps


35


,


36


in the drying region


82


.




Accordingly, on the upstream of the drying region


82


, the surface temperature of the recording paper P is lower than that on the downstream and the temperature of outside air blown into the drying region


82


is also lower, but the temperature of the moving recording paper P is substantially constant between the upstream and the downstream in the drying region


82


.




As shown in

FIG. 7B

, in the case where three halogen lamps


39


(200 W),


41


(200 W),


43


(200 W) are disposed at equal spaces in the interior of the reflector


32


, the output of each of the halogen lamps


39


,


41


,


43


can be made smaller similarly to FIG.


6


B.




When the clearance between the halogen lamp


39


and the platen


22


is taken to be h


1


, the clearance between the halogen lamp


41


and the platen


22


is taken to be h


2


, and the clearance between the halogen lamp


43


and the platen


22


is taken to be h


3


, the halogen lamps


39




41


,


43


are disposed to have the relationship expressed by h


1


<h


2


<h


3


.




Thus, the temperature of the moving recording paper P can be made more constant between the upstream and the downstream in the drying region


82


as compared with that in FIG.


7


A.




As shown in

FIG. 8B

, the clearance between the halogen lamps


39


(200 W) and


41


(200 W) or the clearance between the halogen lamps


41


,


43


(200 W) may be varied.




Thus, in a portion where the halogen lamps are thickly disposed, the radiation heat amount for raising the temperature of the recording paper P becomes larger, and in a portion where the halogen lamps are thinly disposed, the radiation heat amount for raising the temperature of the recording paper P becomes smaller.




Thus, the radiation heat amount can be adjusted according to the clearance between the halogen lamps, so that the temperature of the moving recording paper P is substantially constant between the upstream and the downstream in the drying region


82


.




In

FIG. 8A

, the clearance between the side wall


32


A of the reflector


32


and the halogen lamp


35


(300 W) is different from the clearance between the side wall


32


B of the reflector


32


and the halogen lamp


36


(300 W). That is, the arrangement of the heat sources in the reflector is such that the density of the arrangement on the upstream is made lower than that on the downstream in the blowing direction.




The halogen lamp


35


is disposed near the side wall


32


A, and the halogen lamp


36


is disposed in a position a little apart from the side wall


32


B. Therefore, on the upstream of the recording paper P, the radiation heat amount for raising the temperature of the recording paper P by radiation heat of the halogen lamp


35


is large, and on the downstream, the radiation heat amount for raising the temperature of the recording paper P by radiation heat of the halogen lamp


36


is small.




Thus, the temperature of the moving recording paper P is kept substantially constant between the upstream and the downstream in the drying region


82


.




On the other hand, as shown in

FIG. 2

, the top face of the reflector


32


is disposed parallel to the platen


22


, so that the heat energy amount of the recording paper P received from the halogen lamps


35


,


36


in an arbitrary position in the drying region


82


is made uniform. On the outside of the reflector


32


, the channel-like reflector holder


34


is disposed to support the reflector


32


.




Though the top face of the reflector


32


is disposed parallel to the platen


22


in this example, as shown in

FIGS. 9A and 9B

, the reflectors


45


,


47


may be provided with stepped parts.




In

FIG. 9A

, the distance of near infrared light of the halogen lamp


35


(300 W) reflected toward the recording paper P by the reflector


45


is taken to be L


1


, and the distance of near infrared light of the halogen lamp


36


(300 W) reflected toward the recording paper P by the reflector


45


is taken to be L


2


.




Thus, the height of the top face of the reflector


45


is varied to adjust the intensity of near infrared light reflected by the reflector


45


, so that the temperature of the moving recording paper P is kept substantially constant on the upstream and on the downstream of the drying region


82


.




As shown in

FIG. 10A

, the reflector


49


may be provided with a partition plate


37


, thereby partitioning between the halogen lamps


35


(300 W) and


36


(300 W).




Thus, even with the halogen lamps


35


,


36


having the same output, the sizes of the partitioned parts are varied to adjust the radiation heat amount given to the moving recording paper P, so that the temperature of the recording paper P is kept substantially constant on the upstream and the downstream of the drying region


82


.




As shown in

FIG. 10B

, the partition plate


37


may be provided in two places of the reflector


51


, thereby partitioning among the halogen lamps


39


(200 W),


41


(200 W),


43


(200 W).




On the other hand, as shown in

FIGS. 1 and 2

, a partition wall


38


is hung down from the ceiling part of the housing


14


toward the reflector holder


34


. By the partition wall


38


, the interior of the housing


14


is divided into an inlet passage


40


and an exhaust passage


42


.




An inlet fan


44


is provided on the ceiling part of the inlet passage


40


. On the other hand, in the housing


14


, a partition plate


46


is provided parallel to the reflector


32


between the inlet fan


44


and the reflector


32


, thereby receiving the outside air sucked by the inlet fan


44


at the face.




Thus, the outside air sucked by the inlet fan


44


falls straight down so that the temperature of the halogen lamp


36


will not fall suddenly. Accordingly, the efficiency of drying the recording paper P will not be decreased.




On the other hand, the longitudinal end of the exhaust passage


42


is provided with an exhaust fan


62


. Therefore, the moist air contacting the print surface of the recording paper P is quickly discharged so that dew condensation in the housing


14


can be prevented.




Further, the air containing moisture of ink due to drying of the recording paper P and the air whose temperature is raised by the halogen lamp


36


can be quickly discharged, whereby the humidity and temperature of air in the drying region


82


can be kept constant to prevent scorching of the recording paper P.




The flow of wind circulated in the housing


14


will now be described.




As shown in

FIG. 2

, the outside air is sucked by the inlet fan


44


disposed above the housing


14


and fed into the housing


14


. The outside air sucked by the inlet fan


44


once strikes the partition plate


46


and then passes between the end of the partition plate


46


and the partition wall


38


.




At this time, the velocity of outside air fed into the housing


14


is equalized extending over the whole region in the longitudinal direction of the housing


14


(in the cross direction of the transported recording paper P).




Subsequently, the outside air passes through the blowing air


66


provided between the partition plate


46


and the reflector holder


34


and passes through the space between the reflector holder


34


and the side wall


14


A of the housing


14


. In the meantime, the outside air is slightly warmed by heat conducted to the reflector holder


34


to become hot air.




The side wall


14


A of the housing


14


is provided with a guide piece


58


bent toward the transport direction of the recording paper P, thereby guiding the hot air which is rectified by the partition plate


46


and flowed downward between the reflector holder


34


and the side wall


14


A above the platen


22


in the transport direction of the recording paper P.




By the guide piece


58


, the hot air is surely guided from the lower end part of the side wall


14


A of the housing


14


above the platen


22


in the transport direction of the recording paper P so that the hot air hardly leaks outside the housing


14


so as to improve the drying efficiency.




Subsequently, the hot air is guided to the blowing space


50


formed between the plate


28


and the platen


22


surface. The hot air is rectified by the plate


28


, so that the wind velocity in the drying region


82


is constant.




On the print surface of the recording paper P transported on the platen


22


, ink impacted in the recording paper P is dried in a short time both by radiation heat of the halogen lamp


35


and by the hot air warmed by the halogen lamp


35


. Further, the outside airflows round the reflector holder


34


to prevent the halogen lamp


35


from being overheated and restrain a temperature rise near the periphery.




In the case where the halogen lamps


35


,


36


have the same output, the surface temperature of the recording paper P and the temperature of hot air rise as they go downstream, but the output of the halogen lamp


36


is made lower than that of the halogen lamp


35


so that the temperature of the moving recording paper P is kept substantially constant on the upstream and on the downstream of the drying region


82


.




The hot air which has passed above the platen


22


from the upstream to the downstream passes through the space between the reflector holder


34


and the side wall of the housing


14


to be discharged to the outside through the exhaust passage


42


by the exhaust fan


62


.




In this case, the velocity of an airflow rectified by the plate


28


is 1 m/sec or faster. Thus, the airflow is passed above the recording paper P surface at a rate of 1 m/sec, whereby even if a jam of the recording paper P occurs in the drying device


10


and the recording paper P is exposed to radiation heat for a long time, the recording paper can be kept from being overheated so as to prevent the occurrence of scorching, fuming or the like.





FIGS. 11 and 12

are diagrams showing the temperature distribution on the recording paper P surface, in which the surface temperature of the recording paper P in an arbitrary position is measured, taking the upstream of the drying region


82


as a reference.





FIG. 11

shows the temperature distribution on the recording paper P surface in the case where the halogen lamps


35


,


36


used in the drying device


10


have the same output. By the halogen lamps


35


,


36


, the radiation heat amount is kept constant on the upstream and on the downstream in the drying region


82


. Further, the wind velocity in the drying region


82


is kept substantially constant by the plate


28


. Accordingly, the temperature on the recording paper P surface gradually rises as it goes downstream.




On the contrary,

FIG. 12

shows the temperature distribution on the recording paper P surface in the case of using the drying device


10


of the embodiment and decreasing the output of the halogen lamps


35


,


36


given to the recording paper P as it goes downstream (see FIGS.


6


A and


6


B). Thus, the temperature on the moving recording paper P surface is substantially constant on the upstream and on the downstream in the drying region


82


.




According to the invention, in the case where the velocity of the airflow in the space is constant, for example, comparing the upstream with the downstream in the drying region (space), the surface temperature of the recording paper is lower on the upstream and the temperature of outside air blown into the drying region is lower, so the radiation heat amount on the upstream is made larger than that on the downstream. Thus, the radiation heat amount is adjusted so that the temperature of the moving recording paper is substantially constant on the upstream and on the downstream in the drying region. On the other hand, in the case where the velocity of the airflow is different in the drying region, the radiation heat amount in the higher-speed region is made larger than that in the lower-speed region. Thus, the radiation heat amount is varied according to the velocity of the airflow, whereby the recording paper can be evenly dried, and even if a jam of the recording paper occurs in the drying device, there is no possibility of scorching, fuming or the like.




According to one aspect of the invention, the wind velocity in the drying region is constant so that the recording paper can be evenly dried. According to another aspect of the invention, even if a jam of the recording paper occurs in the drying device and the recording paper is exposed to radiation heat for a long time, the recording paper can be kept from being overheated so as to prevent the occurrence of scorching, fuming or the like. According to another aspect of the invention, even in the case where the velocity of airflow is decreased as it goes downstream in the drying region by start wheels and the like disposed in the drying region, lowering of the airflow velocity can be prevented by reducing the ventilation area on the downstream.



Claims
  • 1. A drying device, comprising:plural heating elements disposed in a housing demarcating a drying region for drying a recording sheet printed by an ink jet head; a platen disposed below the heating elements, to which the recording sheet is transported; a reflector that reflects radiation heat of the heating elements toward the platen; and an airflow generating unit that generates an airflow in a space formed between the heating elements and a surface of the platen.
  • 2. A drying device, comprising:plural heating elements disposed in a housing demarcating a drying region for drying a recording sheet printed by an ink jet head; a platen disposed below the heating elements, to which the recording sheet is transported; a reflector that reflects radiation heat of the heating elements toward the platen; an airflow generating unit that generates an airflow in a space formed between the heating elements and a surface of the platen; and an energy adjusting unit that keeps substantially constant the temperature of the recording sheet moved in the space.
  • 3. The drying device according to claim 2, wherein the energy adjusting unit varies an output of each of the plural heating elements disposed along the transport direction of the recording sheet.
  • 4. The drying device according to claim 2, wherein the energy adjusting unit individually varies a clearance between each of the plural heating elements disposed along the transport direction of the recording sheet and the platen.
  • 5. The drying device according to claim 2, wherein the energy adjusting unit varies a space between the plural heating elements disposed along the transport direction of the recording sheet.
  • 6. The drying device according to claim 2, wherein the energy adjusting unit varies the distance of the reflector to the platen.
  • 7. The drying device according to claim 2, wherein the energy adjusting unit is a partition plate for partitioning off each of the plural heating elements disposed along the transport direction of the recording sheet to demarcate each of the heating elements.
  • 8. A drying device, comprising:plural heating elements disposed in a housing demarcating a drying region for drying a recording sheet printed by an ink jet head; a platen disposed below the heating elements, to which the recording sheet is transported; a reflector that reflects radiation heat of the heating elements toward the platen; an airflow generating unit that generates an airflow in a space formed between the heating elements and a surface of the platen; and an airflow rectification unit, disposed in the space to face the platen, that rectifies the airflow.
  • 9. The drying device according to claim 8, wherein the velocity of the airflow rectified by the airflow rectification unit is 1 m/sec or faster.
  • 10. The drying device according to claim 8, wherein a ventilation area on the downstream in the space formed between the airflow rectification unit and the platen is made smaller than that on the upstream.
  • 11. The drying device according to claim 8, wherein the airflow rectification unit is a plate having an infrared ray transmittance of 90% or more.
  • 12. The drying device according to claim 11, wherein the plate is made of heat resisting glass.
  • 13. A drying device, comprising:plural heating elements disposed in a housing demarcating a drying region for drying a recording sheet printed by an ink jet head; a platen disposed below the heating elements, to which the recording sheet is transported; a reflector that reflects radiation heat of the heating elements toward the platen; an airflow generating unit that generates an airflow in a space formed between the heating elements and a surface of the platen; an airflow rectification unit, disposed in the space to face the platen, that rectifies the airflow; and an energy adjusting unit that keeps substantially constant the temperature of the recording sheet moved in the space.
Priority Claims (2)
Number Date Country Kind
11-248618 Sep 1999 JP
11-265965 Sep 1999 JP
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Number Name Date Kind
4127945 Nothen et al. Dec 1978 A
5020244 Smith Jun 1991 A
5117562 Dulay et al. Jun 1992 A
5317127 Brewster, Jr. et al. May 1994 A
5343629 Rae Sep 1994 A
5455607 Rhoads et al. Oct 1995 A
5502475 Kaburagi et al. Mar 1996 A
5686224 O'Neill Nov 1997 A
5712672 Gooray et al. Jan 1998 A
5901462 Rudd May 1999 A
5953833 Rudd Sep 1999 A
6062768 Pettersen et al. May 2000 A
6164746 Akahira et al. Dec 2000 A
6256903 Rudd Jul 2001 B1
Foreign Referenced Citations (4)
Number Date Country
7-1749 Jan 1995 JP
7-17037 Jan 1995 JP
7-121580 Dec 1995 JP
8-224871 Sep 1996 JP