Patent Grant
9612052
This application makes reference to, incorporates the same herein, and claims all benefits accruing under 35 U.S.C. §119 from an application earlier filed in the Korean Intellectual Property Office on 16 May 2012 and there duly assigned Serial No. 10-2012-0051998.
Field of the Invention
Aspects of the present invention generally relate to a drying device.
Description of the Related Art
A general electrode plate drying device may include a drying furnace having an inlet and an outlet, a plurality of upper and lower rolls installed within the drying furnace, a blower nozzle and heater for drying the electrode plate.
The above information disclosed in this Related Art section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known to a person of ordinary skill in the art.
One or more embodiment may provide a drying device, which can facilitate an initial process for introducing a to-be-dried object into a drying furnace, and even when the to-be-dried object is broken during a drying process, can connect the broken to-be-dried object in a more secured manner without interference between internal components of the drying furnace.
One embodiment may provide a drying device including: a drying furnace having an inlet and an outlet, a drying unit installed inside the drying furnace and for drying a to-be-dried object, a plurality of upper and lower rolls alternately arranged at internal top and bottom portions of the drying furnace, and a roll driver connected to the plurality of upper and lower rolls and moving the upper rolls upwardly and the lower rolls downwardly, wherein after the to-be-dried object is transferred from the inlet to the outlet, the roller driver moves the upper rolls downwardly, moves the lower rolls upwardly, or moves the upper rolls downwardly and the lower rolls upwardly.
The drying device may further include a to-be-dried object connection unit installed outside the drying furnace, penetrating into the drying furnace from the outside of the drying furnace through the outlet to then linearly reciprocate between the outlet and the inlet, and connecting the to-be-dried object positioned inside the drying furnace to the outlet.
The to-be-dried object connection unit may transfer the to-be-dried object positioned inside the drying furnace from the inlet to the outlet along empty spaces between the plurality of upper and lower rolls.
The drying device may further include a driving controller controlling driving of the roller driver and the to-be-dried object connection unit.
The drying device may further include a to-be-dried object connection unit installed outside the drying furnace, wherein the to-be-dried object connection unit includes a driving member penetrating from the outside to the inside of the drying furnace through the outlet, linearly reciprocating between the outlet and the inlet and connecting the to-be-dried object positioned inside the drying furnace to the outlet, and a connection member installed at a front end of the driving member and connecting and disconnecting the driving member and the to-be-dried object to/from each other.
The to-be-dried object connection unit transfers the to-be-dried object positioned inside the drying furnace from the inlet to the outlet along empty spaces between the plurality of upper and lower rolls.
The driving member may include a body, and a variable-length part which is inserted or exited from the body and whose length is varied, wherein the driving member includes one or more driving members.
The variable-length part may be formed in the shape of a bar antenna.
The connection member may be formed by tongs or clamps.
The drying device may be an electrode plate drying device for a secondary battery.
Other embodiment may provide a drying device including: a drying furnace having an inlet and an outlet, a drying unit installed inside the drying furnace and for drying a to-be-dried object, a plurality of upper and lower rolls alternately arranged at internal top and bottom portions of the drying furnace, and a roll driver connected to the plurality of upper and lower rolls and moving the upper rolls upwardly and the lower rolls downwardly, wherein when the to-be-dried object is transferred from the inlet to the outlet, the roller driver moves the upper rolls downwardly, moves the lower rolls upwardly, or moves the upper rolls downwardly and the lower rolls upwardly, and the upper and lower rollers are sequentially moved according to the transfer location of the to-be-dried object.
The drying device may further include a to-be-dried object connection unit installed outside the drying furnace, penetrating into the drying furnace from the outside of the drying furnace through the outlet to then linearly reciprocate between the outlet and the inlet, and connecting the to-be-dried object positioned inside the drying furnace to the outlet.
The to-be-dried object connection unit may transfer the to-be-dried object positioned inside the drying furnace from the inlet to the outlet along empty spaces between the plurality of upper and lower rolls.
The drying device may further include a driving controller controlling driving of the roller driver and the to-be-dried object connection unit, wherein the driving controller individually drives the plurality of upper and lower rolls sequentially from a roll adjacent to the inlet to a roll adjacent to the outlet according to the position of the transferred to-be-dried object.
The drying device may further include a to-be-dried object connection unit installed outside the drying furnace, wherein the to-be-dried object connection unit includes a driving member penetrating from the outside to the inside of the drying furnace through the outlet, linearly reciprocating between the outlet and the inlet and connecting the to-be-dried object positioned inside the drying furnace to the outlet, and a connection member installed at a front end of the driving member and connecting and disconnecting the driving member and the to-be-dried object to/from each other.
The to-be-dried object connection unit may transfer the to-be-dried object positioned inside the drying furnace from the inlet to the outlet along empty spaces between the plurality of upper and lower rolls.
The driving member may include a body, and a variable-length part which is inserted or exited from the body and whose length is varied, wherein the driving member includes one or more driving members.
The variable-length part may be formed in the shape of a bar antenna.
The connection member may be formed by tongs or clamps.
The drying device may be an electrode plate drying device for a secondary battery.
According to the present invention, an in initial process for introducing the to-be-dried object into the drying furnace can be facilitated, and even when the to-be-dried object is broken during the drying process, the broken to-be-dried object can be connected in a more secured manner without interference between internal components of the drying furnace.
Additional aspects and/or advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
A more complete appreciation of the invention, and many of the attendant advantages thereof, will be readily apparent as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings, in which like reference symbols indicate the same or similar components, wherein:
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
Recognizing that sizes and thicknesses of constituent members shown in the accompanying drawings are arbitrarily given for better understanding and ease of description, the present invention is not limited to the illustrated sizes and thicknesses.
In the drawings, the thickness of layers, films, panels, regions, etc., are exaggerated for clarity. Like reference numerals designate like elements throughout the specification. It will be understood that when an element such as a layer, film, region, or substrate is referred to as being “on” another element, it can be directly on the other element or intervening elements may also be present. Alternatively, when an element is referred to as being “directly on” another element, there are no intervening elements present.
In order to clarify the present invention, elements extrinsic to the description are omitted from the details of this description, and like reference numerals refer to like elements throughout the specification.
In several exemplary embodiments, constituent elements having the same configuration are representatively described in a first exemplary embodiment by using the same reference numeral and only constituent elements other than the constituent elements described in the first exemplary embodiment will be described in other embodiments.
In a typical general electrode plate drying device, a guide rail or a sprocket is used to move the electrode plate within the drying furnace. This method of moving the object to be dried may employ a chain. In such a device upper and lower rolls, the guide rail or the sprocket and the chain are fixedly installed in the inner wall of the drying furnace. Therefore, since the upper and lower rolls are fixed inside the drying furnace, it is not easy to introduce the electrode plate into the drying furnace.
In addition, in a case where the electrode plate is broken while moving along the upper and lower rolls, it is necessary to draw the broken electrode plate back to the outlet using the guide rail or the sprocket and the chain. In this case, since the guide rail or the sprocket and the chain are fixed on the inner wall of the drying furnace, interference unavoidably occurs between the guide rail or the sprocket and the chain and the upper and lower rolls. Thus, it is not easy to reconnect the broken electrode plate.
Hereinafter, a drying device according to a first embodiment of the present invention will be described in detail with reference to the accompanying drawings.
Referring to
The drying furnace 110 may be roughly box-shaped and has an inlet 111 and an outlet 112 opened at regions of its opposite ends substantially in slit shapes. The unwinding part 170 may be disposed in front end of the inlet 111. The unwinding part 170 allows the wound to-be-dried object 10 to be supplied to the inlet 111 of the drying furnace 110, and the winding part 180 winds the to-be-dried object 10 discharged through the outlet 112 after it is dried. The to-be-dried object 10 may be an electrode plate that is coated with an electrode active material and then rolled. In the following description, for the sake of convenient explanation, the to-be-dried object 10 will be described by way of example with regard to the electrode plate that is coated with an electrode active material and then rolled.
The plurality of drying units 120 are installed at top portions of the drying furnace 110 and may include a blower nozzle and a heater. The blower nozzle may be configured to ventilate the electrode plate 10 guided by the plurality of upper rolls 131a, 131b and 131c and the lower rolls 133a, 133b and 133c through a ventilation hole. In addition, the plurality of drying units 120 may send hot wind maintained at predetermined temperature and humidity using the heater.
The plurality of upper rolls 131a, 131b and 131c and the plurality of lower rolls 133a, 133b and 133c are installed inside the drying furnace 110 and are alternately arranged at internal top and bottom portions of the drying furnace 110. For example, the plurality of upper rolls 131a, 131b and 131c may include a first upper roll 131a, a second upper roll 131b and a third upper roll 131c, and the plurality of lower rolls 133a, 133b and 133c may include a first lower roll 133a, a second lower roll 133b and a third lower roll 133c. The plurality of upper rolls 131a, 131b and 131c may be arranged from the inlet 111 to the outlet 112 of the drying furnace 110 sequentially from the first upper roll 131a, the first lower roll 133a, the second upper roll 131b, the second lower roll 133b, the third upper roll 131c, and the third lower roll 133c. In the embodiment of the present invention, the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c are provided only for illustration, but not limited thereto.
The first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c function to guide the electrode plate 10 from the inlet 111 to the outlet 112 of the drying furnace 110. In addition, the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c may be upwardly and downwardly moved by the roller driver 140 such that the electrode plate 10 positioned inside the drying furnace 110 has the maximum area. Driving methods of the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c will be described below in more detail.
The roller driver 140 may be installed within the drying furnace 110 and may be connected to the plurality of upper rolls 131a, 131b and 131c and the plurality of lower rolls 133a, 133b and 133c, respectively. In addition, the roller driver 140 may upwardly and downwardly move the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c using a plurality of rails (not shown) installed inside the drying furnace 110, respectively. A driving method of the roller driver 140 will be described below in more detail.
The to-be-dried object connection unit 150 may be installed outside the drying furnace 110 and may be configured to penetrate into the drying furnace 110 from the outside of the drying furnace 110 through the outlet 112 and to linearly reciprocate between the outlet 112 and the inlet 111. The to-be-dried object connection unit 150 may transfer the electrode plate 10 to the outlet 112 positioned within the drying furnace 110. For example, in an initial process for introducing the electrode plate 10 positioned outside the drying furnace 110 into the drying furnace 110, the to-be-dried object connection unit 150 may transfer the electrode plate 10 injected into the drying furnace 110 through the inlet 111 to the outlet 112. In addition, in a case where the electrode plate 10 is broken at an arbitrary position inside the drying furnace 110 during a drying process, the to-be-dried object connection unit 150 is connected to the broken electrode plate 10 to then be transferred to the outlet 112. Here, the to-be-dried object connection unit 150 may linearly reciprocate in a direction ranging from the inlet 111 to the outlet 112 along empty spaces provided between the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c and may transfer the electrode plate 10 to the outlet 112 while moving along the empty spaces.
As shown in
The driving member 151 includes a body 151a and a variable-length part 151b. The body 151a allows the to-be-dried object connection unit 150 to be supported from the outside of the drying furnace 110 and may accommodate the variable-length part 151b. The variable-length part 151b may be initially accommodated within the body 151a and its length may be variably adjusted during driving while it is sequentially injected and exited from the body 151a. The variable-length part 151b may be formed in the shape of a bar antenna. For example, the variable-length part 151b may be driven such that a plurality of driving bodies are initially surrounded in many folds within the body 151a and then sequentially exited from the body 151a during driving. Then, in a case of returning to the initial state, the exited driving bodies may be inserted in the opposite order to the order in which they are exited during driving.
The connection member 153 may be installed at the front end of the driving member 151. Here, the front end of the driving member 151 means a front end of the driving body positioned farthest from the body 151a when the variable-length part 151b is drawn out so as to have the maximum length, or a front end of the innermost driving body among the plurality of driving bodies. The connection member 153 may be formed by tongs or clamps, thereby connecting or disconnecting the driving member 151 and the electrode plate 10 to/from each other, but aspects of the present invention are not limited thereto. Rather, the connection member 153 may be formed by any other component as long as it can connect or disconnect the electrode plate 10 and the driving member 151 to/from each other and can minimize damages of the electrode plate 10 when the electrode plate 10 and the driving member 151 are connected to each other.
The driving methods of the to-be-dried object connection unit 150 may include, for example, linear reciprocation enabling methods using a gear as a motor driving source, or using compressed air or vacuum.
The driving controller 160 may be connected to the roller driver 140 and the to-be-dried object connection unit 150 to control driving of the same, respectively. For example, the driving controller 160 may be connected to the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c, respectively, and moves the first to third upper rolls 131a, 131b and 131c upwardly and downwardly, moves the first to third lower rolls 133a, 133b and 133c upwardly and downwardly, or move the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c upwardly and downwardly. In addition, the driving controller 160 may drive the to-be-dried object connection unit 150 to extend from the outlet 112 to the inlet 111 during an initial process of the drying device 110, and may drive the to-be-dried object connection unit 150 to shrink back to the outlet 112 after the to-be-dried object connection unit 150 may be connected to the electrode plate 10. In addition, in a case where the electrode plate 10 is broken during the drying process, the driving controller 160 may drive the to-be-dried object connection unit 150 to extend from the outlet 112 to a position where the electrode plate 10 is broken and may drive the to-be-dried object connection unit 150 to shrink back to the outlet 112 after the to-be-dried object connection unit 150 is connected to the electrode plate 10.
Hereinafter, driving methods of the first to third upper rolls 131a, 131b and 131c, the first to third lower rolls 133a, 133b and 133c and the to-be-dried object connection unit 150 will now be described.
First, a first driving method of the drying device 100 according to the first embodiment of the present invention will be described.
In preparation of drying of the drying device 100, the plurality of upper rolls 131a, 131b and 131c and lower rolls 133a, 133b and 133c are aligned at their initial positions. Then, a front end of the electrode plate 10 wound around the unwinding part 170 may be positioned at the inlet 111 of the drying furnace 110.
Next, as shown in
Next, as shown in
Next, as shown in
Thereafter, while the unwinding part 170 and the winding part 180 rotate, the electrode plate 10 moves within the drying furnace 110 along the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c. In addition, the electrode plate 10 is dried by the drying units 120 while moving within the drying furnace 10.
Next, a second driving method of the drying device 100 according to the first embodiment of the present invention will be described.
Unlike in the first driving method, in the second driving method of the drying device 100, after the electrode plate 10 is connected between the unwinding part 170 and the winding part 180, all of the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c are not moved and only some of the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c are moved. For example, the first to third upper rolls 131a, 131b and 131c may move downwardly. Here, the first to third upper rolls 131a, 131b and 131c are positioned lower than the first to third lower rolls 133a, 133b and 133c.
Next, a third driving method of the drying device 100 according to the first embodiment of the present invention will be described.
Unlike in the second driving method, in the third driving method of the drying device 100, after the electrode plate 10 may be connected between the unwinding part 170 and the winding part 180, the first to third upper rolls 131a, 131b and 131c are not moved but the first to third lower rolls 133a, 133b and 133c are moved upwardly. Here, the first to third lower rolls 133a, 133b and 133c are positioned higher than the first to third upper rolls 131a, 131b and 131c.
The first driving method of the drying device 100 according to the first embodiment of the present invention will now be compared with the second and third driving methods. In the first driving method of the drying device 100 according to the first embodiment of the present invention, all of the first to third upper rolls 131a, 131b and 131c and the first to third lower rolls 133a, 133b and 133c are moved, thereby maximizing a movement path of the electrode plate 10 within the drying furnace 110. In the second and third driving methods, since only some of the rolls are moved while the rest rolls are fixed, the costs for installing and maintaining the roller driver can be reduced.
Hereinafter, a drying device 200 according to a second embodiment of the present invention will be described.
Referring to
The drying furnace 210, the drying unit 220, the upper rolls 231a, 231b and 231c, the lower rolls 233a, 233b and 233c, the roller driver 240, the to-be-dried object connection unit 250, and the driving controller 260 of the drying device 200 according to the second embodiment of the present invention are substantially the same as the drying furnace 110, the drying units 120, the upper rolls 131a, 131b and 131c, the lower rolls 133a, 133b and 133c, the roller driver 140, the to-be-dried object connection unit 150, and the driving controller 160 of the drying device 100 according to the first embodiment of the present invention. However, the drying device 200 according to the second embodiment of the present invention may be different from the drying device 100 according to the first embodiment of the present invention in view of methods in which the driving controller 260 drives and controls the roller driver 240 and the to-be-dried object connection unit 250.
In preparation of an initial process, the driving controller 260 according to the second embodiment of the present invention individually drives the plurality of upper rolls 231a, 231b and 231c and the plurality of lower rolls 233a, 233b and 233c sequentially according to the transferred position of the electrode plate 10.
Hereinafter, a driving method of the drying device 200 according to the second embodiment of the present invention will be described in detail. Since the configuration of the drying device 200 according to the second embodiment of the present invention is substantially the same as that of the drying device 100 according to the first embodiment of the present invention, a detailed description thereof will not be repeated.
The first driving method of the drying device 200 according to the second embodiment of the present invention will now be described.
In preparation of drying of the drying device 200, the first to third upper rolls 231a, 231b and 231c and the first to third lower rolls 233a, 233b and 233c are aligned at their initial positions. Then, a front end of the electrode plate 10 wound around the unwinding part 270 may be positioned at the inlet 211 of the drying furnace 210.
Next, as shown in
Next, as shown in
Next, as shown in
Next, as shown in
The second driving method of the drying device 200 according to the second embodiment of the present invention will now be described.
Unlike in the first driving method, in the second driving method of the drying device 200, while the electrode plate 10 is moved to the outlet 212 by the to-be-dried object connection unit 250, all of the first to third upper rolls 231a, 231b and 231c and the first to third lower rolls 233a, 233b and 233c are not moved but only some of the first to third upper rolls 231a, 231b and 231c and the first to third lower rolls 233a, 233b and 233c are moved. For example, only the first to third upper rolls 231a, 231b and 231c may be sequentially moved downwardly. Here, the first to third upper rolls 231a, 231b and 231c are positioned lower than the first to third lower rolls 233a, 233b and 233c.
The third driving method of the drying device 200 according to the second embodiment of the present invention will now be described.
Unlike in the second driving method, in the third driving method of the drying device 200, only the first to third lower rolls 233a, 233b and 233c are sequentially moved upwardly. Here, the first to third lower rolls 233a, 233b and 233c are positioned higher than the first to third upper rolls 231a, 231b and 231c.
According to the embodiments of the present invention, in preparation of the initial process in which the to-be-dried object is connected from the inlet to the outlet, or in the drying process, there is no interference between internal components of the drying furnace, thereby facilitating the initial process and enabling the drying process in a more secured and continuous manner.
Although exemplary embodiments of the present invention have been described in detail hereinabove, it should be understood that many variations and modifications of the basic inventive concept herein described, which may appear to those skilled in the art, will still fall within the spirit and scope of the exemplary embodiments of the present invention as defined by the appended claims.
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| Chinese Office Action issued on Sep. 6, 2015 for Chinese patent application No. 2013100747886 and Request for Entry of the Accompanying Office Action attached herewith. |
| Number | Date | Country | |
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| 20130305556 A1 | Nov 2013 | US |
