The present invention relates generally to the field of drying rack devices. More specifically, the present invention relates to an improved drying rack device for dental instruments and other loose instruments or instruments contained in a cassette that provides users with a compartmentalized rack that keeps several dental instrument sets organized while they dry. Accordingly, the present disclosure makes specific reference thereto. Nonetheless, it is to be appreciated that aspects of the present invention are also equally applicable to other like applications, devices and methods of manufacture.
By way of background, this invention relates to improvements in drying racks of the type which are used to dry dental, medical, orthodontic, and/or veterinary tools, instruments, and/or accessories. The majority of instruments leave the ultrasonic cleaner as loose pieces. If the instruments leave as loose pieces, these loose instruments become mixed up when they are dumped from the ultrasonic cleaner into a pile to dry. This slows the entire sterilization process because instruments must be completely dry and sorted into sets before being packaged for sterilization. Furthermore, sorting sharp instruments increases the risk of users being poked, cut, and exposed to bloodborne pathogens. Additionally, instrument tips can be easily damaged during the sorting process.
Furthermore, some instruments leave the ultrasonic cleaner in metal and/or plastic cassettes sterilization boxes. If the instruments are packaged in cassettes and/or sterilization boxes, the cassettes and/or sterilization boxes end up piled on top of each other or leaning against cabinet walls. This also slows the entire sterilization process because instruments must be completely dry before being sterilized. Thus, in all cases, loose instruments and associated containers create risk, inefficiency, and stress for users when cleaning and/or sterilizing instruments.
Thus, it is necessary for users to have a drying rack device that saves time by speeding up and streamlining the sterilization process, reducing the risk of employee injury and pathogen exposure, and decreasing the number of damaged instruments. Generally, when not using the disclosed drying rack device, users sterilizing instruments have a greater risk of injury and exposure to bloodborne pathogens by being poked or cut by sharp and contaminated instruments when they are untangling and sorting them for sterilization. Therefore, users require a drying rack device that swiftly and easily dries dental, medical, orthodontic, and/or veterinary tools, instruments, and/or accessories.
Therefore, there exists a long-felt need in the art for a drying rack device that provides users with a compartmentalized rack that keeps several instrument sets organized while they dry, eliminating the need to sort them and increasing efficiency. There is also a long-felt need in the art for a drying rack device that eliminates the problem of instrument sets repeatedly being dumped on top of one another and rewetting the entire pile. Further, there is a long-felt need in the art for a drying rack device that features compartments with drain holes and that sits on an accompanying tray. Moreover, there is a long-felt need in the art for a device that provides economic benefits which include, saving time by speeding up and streamlining the sterilization process, reducing the risk of employee injury and pathogen exposure, and decreasing the number of damaged instruments. Further, there is a long-felt need in the art for a drying rack device that sits on a separate tray which allows for easy disinfection of both the rack and the tray and allows for safe disposal of runoff water that collects in the tray. Finally, there is a long-felt need in the art for a drying rack device that allows several instrument sets to air dry at the same time prior to being packaged for sterilization.
The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a drying rack device. The device is designed to save time and effort when cleaning and sterilizing instruments, tools, and/or accessories. The device comprises a countertop drying rack that sits on a tray. The countertop drying rack comprises a plurality of compartments that can be round and/or flat, with a plurality of drain holes for air drying wet instruments. Further, the tray below the rack collects water runoff for safe disposal and to allow the instruments to air dry. The device keeps instruments and tools organized, different kits separated, allows instruments to dry, and decreases risk of injury and exposure to bloodborne pathogens.
In this manner, the drying rack device of the present invention accomplishes all of the foregoing objectives and provides users with a device that collects water runoff for safe disposal and allows instruments to air dry. The device allows water from wet instruments to drain away and remain in the tray below. The device saves time and efficiency when cleaning and sterilizing instruments.
The following presents a simplified summary in order to provide a basic understanding of some aspects of the disclosed innovation. This summary is not an extensive overview, and it is not intended to identify key/critical elements or to delineate the scope thereof. Its sole purpose is to present some general concepts in a simplified form as a prelude to the more detailed description that is presented later.
The subject matter disclosed and claimed herein, in one embodiment thereof, comprises a drying rack device. The device is designed to save time and effort when cleaning and sterilizing instruments, tools, and/or accessories. The device comprises a countertop drying rack that sits on a tray. The countertop drying rack comprises a plurality of compartments that can be round and/or flat, with a plurality of drain holes for air drying wet instruments. Further, the tray below the rack collects water runoff for safe disposal and to allow the instruments to air dry. The device keeps instruments and tools organized, different kits separated, allows instruments to dry, and decreases risk of injury and exposure to bloodborne pathogens.
In one embodiment, the countertop drying rack of the device comprises a plurality of compartments. Any suitable number of compartments can be utilized as is known in the art, depending on the needs and/or wants of a user. Further, the compartments can be any suitable shape and size as is known in the art as long as the compartments are able to retain a plurality of instruments, tools, and/or accessories. Additionally, different size compartments can be used together, depending on the needs and/or wants of a user. In this embodiment, there are four compartments. The four compartments can be secured together as one integral component or the four compartments can be placed unattached on a tray, or each compartment can be individually secured to a framework on the tray.
In another embodiment, the compartments comprise a round or rectangular base component and two sets of opposing walls. The first set of opposing walls spans the length of the base component, and the second set of opposing walls spans the width of the base component. The walls along with the base component can be round or flat, creating a round trough-like compartment or a rectangular compartment, respectively.
In another embodiment, the compartments comprise a plurality of drain holes in the base component for water to pass through. In this embodiment, the two sets of opposing walls also comprise a plurality of drain holes for airflow. Any number of drain holes can be utilized as is known in the art, depending on the needs and/or wants of a user. Further, the drain holes can be any suitable shape and size as is known in the art, as long as water and/or air can pass therethrough.
In yet another embodiment, the compartments comprise a plurality of feet that keep the compartment spaced from a surface that the device is set upon. The feet provide ventilation under the compartments and help maintain proper temperature control within the device. Typically, there are four feet, one positioned at each corner of the base component. But any suitable number of feet can be utilized as is known in the art.
In another embodiment, the compartments comprise at least one silicone rail underneath the compartments and/or tray to prevent slipping on a counter. Any suitable number of silicone rails can be utilized depending on the needs and/or wants of a user.
In another embodiment, the device comprises a tray positioned below the countertop drying rack that collects water runoff for safe disposal. The tray is disposed below the compartments to catch water and prevent possible corrosion to the bottom of the compartments. The tray may be removed, cleaned, and manually dried when needed. In this embodiment, the tray comprises a base and a wall or lip around the perimeter of the base, such that water is retained within the tray until emptied. The tray is removable and may either slide into the front of the countertop drying rack or, alternatively, the entire countertop drying rack sits on the water collection tray.
In another embodiment, the countertop drying rack is designed for larger instrument cassettes and is needed to isolate and organize such cassettes. Specifically, the countertop drying rack comprises a plurality of divider components secured to a base component and to a wall. The plurality of divider components comprise a plurality of drain holes for airflow to encourage air drying of the cassettes positioned therebetween. The base component also comprises a plurality of drain holes to encourage water to drain away from the cassettes/instruments. A water collection tray is also positioned below the base component to catch contaminated water runoff for safe disposal.
In another embodiment, the countertop drying rack is designed for smaller instrument cassettes (i.e., steri-container cassettes) and is needed to isolate and organize such cassettes. The countertop drying rack may have several individual compartments for smaller cassettes to be stacked in while they air dry. Specifically, the countertop drying rack comprises a plurality of dividers secured to a base component and enclosed by three walls. Typically, the countertop drying rack comprises several levels of compartments, with the base components slanted such that water runs towards the back of each compartment and drips down into a water collection drain tray. Specifically, the base components provide a gap between the base component and the back wall, such that water can run down into a drip tray positioned under the bottom level of compartments. In another embodiment, each row of compartments comprises a water collection tray and the dividers and the base component comprise a plurality of drain holes for airflow and to encourage water to drain away from the cassettes/instruments and into the water collection tray for safe disposal.
In another embodiment, the device can be utilized prior to the instruments and/or cassettes being sterilized, however, in this embodiment, the device can be used post instrument sterilization to encourage cassette and/or packaged instrument cooling and organization when the cassettes are removed from the sterilization equipment, with or without the drain tray.
In one embodiment, the device comprises at least one fan, typically two fans, to generate forced air flow to help dry the instruments inside the device. Further, the device comprises a heating element for heating the air. The fans may remain operational for an additional period of time after the heating element is turned off, typically from about one to about five minutes, usually about three minutes, to cool the device and instruments prior to removal. In some embodiments, the fans may be disposed at air intakes to push air across the heating element and through the device. In other embodiments, the fans may be disposed to push air out of the device, after the air has already passed over the heating element. Further, a control board is provided that receives power and distributes power to the heating element, fans, etc., via batteries or any other suitable power means as is known in the art. An activation button may simultaneously turn on the fans and heating element for a complete drying cycle, typically about 20 minutes. The activation light may illuminate during the cycle. At the end of a heating cycle, typically about 17 minutes, the heating element may turn-off and the fans may remain in operation for an additional period of time. A thermal protector may automatically turn off the unit if the temperature reaches a pre-set maximum, typically about 98° C. This safety preventative measure may be activated if the fans or activation button were to prematurely fail, become clogged, etc.
In yet another embodiment, the drying rack device is manufactured from heat-sealable plastic or polymers, such as polypropylene or acrylonitrile-butadiene-styrene (ABS), metals, such as stainless steel, etc.
In yet another embodiment, the drying rack device is manufactured from a material that is water resistant.
In another embodiment, the drying rack device comprises a plurality of indicia.
In yet another embodiment, a method of organizing and drying sets of instruments before the sterilization process is described. The method includes the steps of providing a drying rack device comprising a countertop drying rack with a plurality of compartments which sit on a tray. The method also comprises positioning the plurality of instruments from the ultrasonic cleaner into the plurality of compartments. Further, the method comprises allowing the plurality of instruments to air dry within the device. The method comprises collecting water runoff for safe disposal in the tray below the countertop drying rack. Finally, transferring the instruments out of the device for sterilization or sterilizing the instruments and the device together.
In differing embodiments, the size of the countertop drying rack, the number of cassettes/instruments each row holds, and the size/type of cassette each row holds may vary, depending on the needs and/or wants of a user.
Numerous benefits and advantages of this invention will become apparent to those skilled in the art to which it pertains, upon reading and understanding the following detailed specification.
To the accomplishment of the foregoing and related ends, certain illustrative aspects of the disclosed innovation are described herein in connection with the following description and the annexed drawings. These aspects are indicative, however, of but a few of the various ways in which the principles disclosed herein can be employed and are intended to include all such aspects and their equivalents. Other advantages and novel features will become apparent from the following detailed description when considered in conjunction with the drawings.
The description refers to provided drawings in which similar reference characters refer to similar parts throughout the different views, and in which:
The innovation is now described with reference to the drawings, wherein like reference numerals are used to refer to like elements throughout. In the following description, for purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding thereof. It may be evident, however, that the innovation can be practiced without these specific details. In other instances, well-known structures and devices are shown in block diagram form in order to facilitate a description thereof. Various embodiments are discussed hereinafter. It should be noted that the figures are described only to facilitate the description of the embodiments. They are not intended as an exhaustive description of the invention and do not limit the scope of the invention. Additionally, an illustrated embodiment need not have all the aspects or advantages shown. Thus, in other embodiments, any of the features described herein from different embodiments may be combined.
As noted above, there is a long-felt need in the art for a drying rack device that provides users with a compartmentalized rack that keeps several instrument sets and cassettes organized while they dry, eliminating the need to sort them and increasing efficiency. There is also a long-felt need in the art for a drying rack device that eliminates the problem of instrument sets repeatedly being dumped on top of one another and rewetting the entire pile. Further, there is a long-felt need in the art for a drying rack device that features compartments with drain holes and that sits on an accompanying tray. Moreover, there is a long-felt need in the art for a device that provides economic benefits which include, saving time by speeding up and streamlining the sterilization process, reducing the risk of employee injury and pathogen exposure, and decreasing the number of damaged instruments. Further, there is a long-felt need in the art for a drying rack device that sits on a separate tray which allows for easy disinfection of both the rack and the tray and allows for safe disposal of runoff water that collects in the tray. Finally, there is a long-felt need in the art for a drying rack device that allows several instrument sets to air dry at the same time prior to being packaged for sterilization.
The present invention, in one exemplary embodiment, is a novel drying rack device. The device is designed to save time and effort when cleaning and sterilizing instruments, tools, and/or accessories. The device comprises a countertop drying rack that sits on a tray. The countertop drying rack comprises a plurality of compartments that can be round and/or flat, with a plurality of drain holes for air drying wet instruments. Further, the tray below the rack collects water runoff for safe disposal and to allow the instruments to air dry. The present invention also includes a novel method of organizing and drying sets of instruments before the sterilization process. The method includes the steps of providing a drying rack device comprising a countertop drying rack with a plurality of compartments which sit on a tray. The method also comprises positioning the plurality of instruments from the ultrasonic cleaner into the plurality of compartments. Further, the method comprises allowing the plurality of instruments to air dry within the device. The method comprises collecting water runoff for safe disposal in the tray below the countertop drying rack. Finally, transferring the instruments out of the device for sterilization or sterilizing the instruments and the device together.
Referring initially to the drawings,
As shown in
Furthermore, the compartments 106 comprise a rounded or rectangular base component 112 and two sets of opposing walls 114, 116. The first set of opposing walls 114 spans the length of the base component 112 and the second set of opposing walls 116 spans the width of the base component 112. The walls 114, 116 along with the base component 112 can be round or flat, creating a rounded trough-like compartment or a rectangular compartment, respectively.
As shown in
As shown in
Furthermore, the device 100 comprises a tray 104 positioned below the countertop drying rack 102 that collects water runoff for safe disposal. The tray 104 is disposed below the compartments 106 to catch water and prevent possible corrosion to the bottom of the compartments 106. The tray 104 may be removed, cleaned, and manually dried when needed. In this embodiment, the tray 104 comprises a base 404 and a wall or lip 406 around the perimeter of the base 404, such that water is retained within the tray 104 until emptied. The tray 104 is removable and may either slide into the front of the countertop drying rack 102 or, alternatively, the entire countertop drying rack 102 sits on the water collection tray 104.
In another embodiment, the compartments 106 comprise at least one silicone rail 402 underneath the compartments 106 and/or tray 104 to prevent slipping on a counter. Any suitable number of silicone rails 402 can be utilized depending on the needs and/or wants of a user. Further, the silicone rails 402 can be any suitable shape and size as is known in the art. The silicone rails 402 secured to the bottom of the compartments 106 prevent slipping of the compartments 106 within the tray 104. The silicone rails 402 secured to the bottom of the tray 104 prevent slipping of the tray 104 on the counter or other suitable work surface.
As shown in
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Furthermore, the device 100 can be utilized prior to the instruments 108 and/or cassettes being sterilized, however, in this embodiment, the device 100 can be used post instrument sterilization to encourage cassette and/or packaged instrument cooling and organization when the cassettes are removed from the sterilization equipment, with or without the drain tray 104.
Additionally, in one embodiment, the device 100 comprises at least one fan 700, typically two fans 700, to generate forced air flow to help dry the instruments 108 inside the device 100. Further, the device 100 comprises a heating element 702 for heating the air. The fans 700 may remain operational for an additional period of time after the heating element 702 is turned off, typically from about one to about five minutes, usually about three minutes, to cool the device 100 and instruments 108 prior to removal. In some embodiments, the fans 700 may be positioned at air intakes 704 to push air across the heating element 702 and through the device 100. In other embodiments, the fans 700 may be disposed to push air out of the device 100, after the air has already passed over the heating element 702.
Further, a control board 706 is provided that receives power and distributes power to the heating element 702, fans 700, etc., via batteries or any other suitable power means as is known in the art. An activation button 708 may simultaneously turn on the fans 700 and the heating element 702 for a complete drying cycle, typically about 20 minutes. The activation light 708 may illuminate during the cycle. At the end of a heating cycle, typically about 17 minutes, the heating element 702 may turn-off and the fans 700 may remain in operation for an additional period of time. A thermal protector 710 may automatically turn off the unit if the temperature reaches a pre-set maximum, typically about 98° C. This safety preventative measure may be activated if the fans 700 or activation button 708 were to prematurely fail, become clogged, etc.
In differing embodiments, the size of the countertop drying rack 102, the number of cassettes/instruments 108 each row holds, and the size/type of cassette each row holds may vary, depending on the needs and/or wants of a user.
In yet another embodiment, the drying rack device 100 is manufactured from heat-sealable plastic or polymers, such as polypropylene or acrylonitrile-butadiene-styrene (ABS), or any other suitable material as is known in the art, such as, but not limited to, acrylic, polycarbonate, polyethylene, thermoplastic, polyethylene, polyethylene terephthalate, polyvinyl chloride, polystyrene, metals, such as stainless steel, etc. Generally, the drying rack device 100 is also manufactured from a material that is water resistant or water permeable, or the countertop drying rack 102 comprises a coating that is water resistant or water permeable.
In another embodiment, the drying rack device 100 comprises a plurality of indicia 712. Specifically, the countertop drying rack 102 of the device 100 may include advertising, a trademark, or other letters, designs, or characters, printed, painted, stamped, or integrated into the countertop drying rack 102, or any other indicia 712 as is known in the art. Specifically, any suitable indicia 712 as is known in the art can be included, such as, but not limited to, patterns, logos, emblems, images, symbols, designs, letters, words, characters, animals, advertisements, brands, etc., that may or may not be drawing or instrument/brand related.
Certain terms are used throughout the following description and claims to refer to particular features or components. As one skilled in the art will appreciate, different users may refer to the same feature or component by different names. This document does not intend to distinguish between components or features that differ in name but not structure or function. As used herein “drying rack device” and “device” are interchangeable and refer to the drying rack device 100 of the present invention.
Notwithstanding the foregoing, the drying rack device 100 of the present invention can be of any suitable size and configuration as is known in the art without affecting the overall concept of the invention, provided that it accomplishes the above-stated objectives. One of ordinary skill in the art will appreciate that the drying rack device 100 as shown in
Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. While the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof
What has been described above includes examples of the claimed subject matter. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the claimed subject matter are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications and variations that fall within the spirit and scope of the appended claims. Furthermore, to the extent that the term “includes” is used in either the detailed description or the claims, such term is intended to be inclusive in a manner similar to the term “comprising” as “comprising” is interpreted when employed as a transitional word in a claim.
The present application claims priority to, and the benefit of, U.S. Provisional Application No. 63/241,660, which was filed on Sep. 8, 2021, and U.S. Provisional Application No. 63/335,520, which was filed on Apr. 27, 2022, both of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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63241660 | Sep 2021 | US | |
63335520 | Apr 2022 | US |