BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 is a perspective view, showing a boom gate equipped with a gate safety system.
FIG. 2 is a perspective view, showing a boom gate equipped with the gate safety system.
FIG. 3 is a perspective view, showing horizontal deflection of the boom.
FIG. 4 is a perspective view, showing the vertical deflection of the boom.
FIG. 5 is a perspective view, showing combined horizontal and vertical deflection of the boom.
FIG. 6 is a detail view, showing features of the combination hinge.
FIG. 7 is a detail view, showing horizontal breakaway of the combination hinge.
FIG. 8 is a detail view, showing combined horizontal and vertical breakaway of the combination hinge.
FIG. 9 is a partial section view, showing details of the combination hinge.
FIG. 10 is a partial section view, showing details of the combination hinge.
FIG. 11 is a partial section view, showing details of the combination hinge.
FIG. 12 is a detail view, showing the combination hinge.
FIG. 13 is a detail view, showing horizontal breakaway of the combination hinge.
FIG. 14 is a detail view, showing vertical breakaway of the combination hinge.
REFERENCE NUMERALS IN THE DRAWINGS
|
10
gate housing
12
spring housing
|
14
combination hinge
16
hinge
|
18
boom mount
20
hinge
|
22
boom
24
sensor
|
26
magnet
28
outside pivot plate
|
30
fastener
32
vertical pivot joint
|
34
pin
36
connector
|
38
cable
40
horizontal pivot joint
|
42
pin
44
spring
|
46
plate
48
top block
|
50
bottom block
52
latch
|
54
latch
56
boom receiver
|
58
inside pivot plate
60
control arm
|
62
counterweight
64
spring tube
|
|
DETAILED DESCRIPTION OF THE INVENTION
As illustrated in FIG. 1, the present invention comprises a safety system for use with a boom gate. The boom gate includes gate housing 10, which encloses various mechanical and electrical components used to operate the boom gate. For example, gate housing 10 houses a boom moving means for moving boom 22 between a down position (shown in FIG. 1) and an up position (shown in FIG. 2). Various means are known and employed in prior art boom gates for moving boom 22 up and down. Usually an electric motor is used to transmit power to a control arm (spring housing 12) via a gearbox or belts.
A control module is also enclosed in the gate housing. The control module actuates the motor to raise and lower boom 22 in response to an input signal. The input signal may be provided by an infrared motion detector, a card reader, a bar code scanner or other device. The control module of the present invention also includes an “emergency module” which generates a “raise boom” signal whenever an object such as a vehicle collides with the boom gate. This feature will be described in greater detail subsequently.
In the preferred embodiment, control arm 60 is operatively connected to a drive shaft which is powered by the electric motor. Spring housing 12 is attached to one end of control arm 60. Counterweight 62 is provided on the other end of control arm 60 to offset the torque created by the weight of the dual action breakaway arm and boom. Control arm 60 is substantially horizontal with the ground when boom 22 is in the down position. Control arm 60 rotates with the drive shaft to a substantially vertical or nearly vertical position when boom 22 is moved to the up position, as shown in FIG. 2. In the preferred embodiment, spring housing 12 has an angular rotation range of 45 degrees to 90 degrees, with a more preferred range of 80 degrees to 90 degrees.
Turning back to FIG. 1, combination hinge 14 is attached between spring housing 12 and boom 22. Boom 22 is attached to combination hinge 14 by boom mount 16. Boom mount 18 includes two mounting blocks which are held together on the top by hinge 16 and hinge 20. Latches are provided on the bottom of boom mount 18. These latches allow boom 22 to be attached to and released from boom mount 18.
Combination hinge 14 permits the boom to deflect in both a horizontal and vertical direction. The combination hinge includes a horizontal pivot joint and a vertical pivot joint. As illustrated in FIG. 3, vertical pivot joint 32 permits boom 22 to deflect in a horizontal direction when the boom collides with an object such as a vehicle. As illustrated in FIG. 4, horizontal pivot joint 40 permits boom 22 to deflect in a vertical direction upon collision. As illustrated in FIG. 5, combination hinge 14 also permits boom 22 to deflect in the horizontal and vertical directions simultaneously.
A more detailed illustration of the dual action breakaway arm is provided in FIG. 6. The combination hinge is attached to spring housing 12 by vertical pivot joint 32 and pin 42. Vertical pivot joint 32 allows the combination hinge to rotate approximately 90 degrees in the horizontal direction relative to spring housing 12, as illustrated in FIG. 7. Vertical pivot joint 32 attaches inside pivot plate 58 (shown more clearly in FIG. 8) to the end of spring housing 12. Connector 36 is solidly fixed and perpendicularly situated with respect to inside pivot plate 58. Connector 36 and inside pivot plate 58 are actually a single integrated unit. Outside pivot plate 28 is attached to connector 36 by horizontal pivot joint 40 and pin 34. Horizontal pivot joint 40 allows outside pivot plate 28 to rotate approximately 90 degrees in the vertical direction relative to spring housing 12 and connector 36, as illustrated in FIG. 8.
Turning back to FIG. 6, boom receiver 56 is provided in the end of boom mount 18 distal to the combination hinge. Boom receiver 56 is formed by cylindrical cutouts in each of the mount blocks which form boom mount 18. Boom receiver 56 receives a cylindrical shank on the end of the boom, thereby securing the boom to the dual action breakaway arm.
As illustrated in FIG. 9, cable 38 attaches to outside pivot plate 28 with fastener 30. Cable 38 passes through a bore in inside pivot plate 58 into spring housing 12. On its end opposite fastener 30, cable 38 has plate 46. Spring 44 is placed between plate 46 and the inside surface of spring housing 12 proximal the combination hinge. Spring 44 is preferably a die spring. The length of cable 38 may be adjusted so that spring 44 maintains tension on cable 38 and keeps the combination hinge in the normal, undeflected position shown in the present illustration. The spring also acts to return the boom to the normal, undeflected position after the boom has been deflected, as will be explained subsequently. As illustrated in FIG. 11, spring 44 is preferably encased in spring tube 64 to reduce the risk of injury when servicing the dual action breakaway arm.
Referring back to FIG. 9, magnet 26 is attached to outside pivot plate 28 so that the two components move together. Sensor 24 is attached to the side, external surface of spring housing 12 near magnet 26. Sensor 24 includes a magnetically-reactive element, such as a magnetic switch. Accordingly, when magnet 26 moves away from sensor 24, sensor 24 reacts to the movement of the magnetic field.
In the preferred embodiment, spring housing 12, combination hinge 14, and boom mount 18 are a single integrated unit. FIG. 10 illustrates the motion of the combination hinge when the boom deflects in the vertical direction. When outside pivot plate 28 moves in this direction, tension is applied to cable 38. Those that are skilled in the art will know that tension is also applied to cable 38 when the combination hinge breaks away in the horizontal direction. Spring 44 provides limited resistance to the movement of cable 38 and the combination hinge, and causes the components to return to their normal, undeflected position when the deflecting force is removed.
As illustrated in FIGS. 13 and 14, deflection of the boom in either the horizontal or vertical directions causes magnet 26 to move away from sensor 24. FIG. 13 illustrates how horizontal deflection of the boom causes the combination hinge to break away in the horizontal direction. FIG. 14 illustrates how vertical deflection of the boom causes the combination hinge to break away in the vertical direction. In each case, the breakaway action of the combination hinge causes magnet 26 to move away from sensor 24. Sensor 24 is configured to detect the movement of magnet 26. In the preferred embodiment, sensor 24 detects movement of magnet 26 only when the boom is deflected at least fifteen degrees in either the horizontal or vertical direction.
Sensor 24 may be any magnetically reactive element including any variety of magnetically operated switches. In the preferred embodiment, a normally open switch is held closed by the magnet when the gate is in the undeflected position. This closed condition enable a first relay (such as a single pole, single throw relay) to be energized. The energized condition causes the common, normally closed contacts to be open. If the boom deflects more than 15 degrees in the horizontal or vertical direction, the switch will open causing the first relay to be deenergized. This deenergized condition will cause the common and normally closed contacts to conduct, which will energize a second relay. The energized condition of the second relay will “latch” one side of a normally open set of contacts to a closed condition. This closed condition will provide 24 volts to provide the “up” command for the gate. During the “up” travel of the fate, the original condition of the magnetically actuated switch is restored, the first relay is reenergized and the second relay is deenergized. Due to the fact the “up” signal was commanded, it does not matter when the magnetically actuated switch is restored.
The preceding description contains significant detail regarding the novel aspects of the present invention. It should not be construed, however, as limiting the scope of the invention but rather as providing illustrations of the preferred embodiments of the invention. As an example, various switches and control schemes may be used to control the movement of the gate. Thus, the scope of the invention should be fixed by the following claims, rather than by the examples given.
Patent Application
20080085149
