1. Field of the Invention (Technical Field)
An embodiment of the present invention relates to a solar panel support and track, particularly, one which provides the ability for a solar panel to automatically track in a second axis when moving about a first axis, and which is capable of supporting a high wind solar panel. The movement of the sun can be very closely approximated by revolving a pointer around an axis parallel to that of the Earth and adjusting its angle with respect to the polar axis to about 90 degrees +/− about 23.5 degrees to account for seasonal declination. An embodiment of the present invention mechanically coordinates the motion of a single driven tracking axis (of any orientation) with an additional, perpendicular axis in order to emulate the action of two driven axes. The result is two-axis tracking that can be accomplished with only a single axis being driven. In one embodiment, the basis of this mechanism is the Cardan or universal joint.
2. Description of Related Art
Numerous structural support systems for supporting a solar panel are known. Of these, the most economical is a single axis cable supported mounting system, such as that described in U.S. Pat. No. 4,832,001. While easy to install and low in cost, that system provides only a single axis of rotation for the supported panels. Further, that known system is often difficult to balance such that it functions properly. Modern photovoltaic solar installations are now almost on the cusp of being cost competitive with other electrical generation systems.
Known solar panel supports need large structural steel because the basic structural elements of the support, principally the pedestal and torque tubes, are subjected to large bending loads. The present invention provides a structure in which the support elements act either in compression or tension, and bending loads are minimized. Relatively inexpensive and lightweight pipes can be used as the compression members, with cables, rods or tubes (either round or square) used as the tension members. Rather than a large concrete base, only small concrete pads are needed to support the compression members, and the tension members can be secured to the ground using conventional helical anchors. The structural elements required for the support of the present invention are thus lightweight and easily transportable even to a remote location.
The total cost of a solar installation and the total output power are the primary factors which typically determine the feasibility of installing such systems. Accordingly, the ability of embodiments of the present invention to provide a low-cost mounting system while also providing a dual axis system, thereby improving the efficiency of the installation and increasing the total power output, address both of the primary factors in determining the feasibility of solar installations. There is thus a present need for a solar panel mounting system which is low cost and provides increased efficiency via a two axis system. Embodiments of the present invention can render viable an economically non-viable solar installation.
Although others have attempted to suspend solar panels, U.S. Pat. No. 4,466,423 for example, such known techniques rely on conventional cross frames and do not disclose the ability to attach a space frame directly to the rear face of a solar panel. There is thus a present need for a solar panel supporting structure which permits a solar panel to be mounted directly thereto without enclosing the back of the solar panel and without requiring additional panel frame components.
An embodiment of the present invention relates to a dual axis solar panel support structure which includes at least one cable arranged into at least two substantially parallel cable runs, at least two cable supports suspending the cable above a ground surface, and a mechanism which translates a force in a first direction into a force in a second direction. The force in a first direction can include a rotational force about an axis which is substantially parallel with the substantially parallel runs. The at least one cable can include two cables extended in an arrangement substantially parallel with one another. The mechanism can include a Cardan joint and/or an adjustment mechanism, which can be adjustable for seasonal changes in the Earth's orbit about the sun. Optionally, the Cardan joint can be attached at its first end to a cross member which extends between the parallel runs of cable and/or the Cardan joint can be attached at its second end to a downward-depending member. The downward-depending member can be arranged to form an angle with respect to a primary axis of the substantially parallel runs which is approximately equal to a north-south latitude at which the support structure is disposed.
In one embodiment, the mechanism can include a piston and/or a transfer box. Optionally, a linkage can also be provided which transfers the force in the second direction to a solar panel. A bracket can be attached to one of the cable runs. The structure can also include a balancing adjustment mechanism and/or a space frame disposed between the cable runs which supports a solar panel. The structure can also include a solar support space frame comprising a plurality of frame members, the space frame configured to receive a solar panel. The space frame can attach to a back of a solar panel and/or to a frame of a solar panel. Optionally the space frame can have a pyramidal shape or a hexamidal shape. The space frame can also include an attachment mechanism. A solar panel can be attached to the space frame at a plurality of points, which points can lie around a periphery of the panel. A solar panel can be disposed within a frame and the frame can be attached to the space panel at a plurality of points. An embodiment of the present invention also relates to a method of supporting a solar panel which includes arranging at least one cable into at least two substantially parallel cable runs, suspending the cable above a ground surface with at least two cable supports, and translating a force applied in a first direction into a force in a second direction with a translation mechanism.
Objects, advantages and novel features, and further scope of applicability of the present invention will be set forth in part in the detailed description to follow, taken in conjunction with the accompanying drawings, and in part will become apparent to those skilled in the art upon examination of the following, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and attained by means of the instrumentalities and combinations particularly pointed out in the appended claims.
The accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more preferred embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
An embodiment of the present invention is directed to a photovoltaic solar panel support system, particularly to a dual axis, suspended cable, support system.
The term “cable” as used throughout the specification and claims is intended to include any elongated member capable of supporting a solar panel, including but not limited to rods, belts, ropes, metal and synthetic braided and/or twisted cables, chains, wires, and the like.
The term “fastener” as used throughout the specification and claims is intended to include bolts, nails, screws, adhesive, welds, bonds, links, straps, snaps, buttons, tape, combinations thereof and the like.
An embodiment of the present invention is illustrated in
As illustrated in
Adjustment mechanism 38 is preferably disposed on a terminal portion of shaft 26 and permits crossbar 30 to be rotationally adjustable with respect to shaft 26. Linkages 32 preferably translate rotational movement of crossbar 30 to each of panels 18 via crossbar arm 34 and panel mount arms 36. In this embodiment, when crossbar 30 rotates about a first axis (i.e. the long axis of system 10, as illustrated in
In one embodiment of the present invention, second axis drive mechanism 24 optionally comprises an angular adjustment 38, such that an angle of interaction between shaft 26 and crossbar 30 is adjustable. Angular adjustment 38 can include a variety of known angular adjustment configurations, including but not limited to a curved slot plate and one or more locking mechanisms. Shaft 26 is preferably adjustable at a terminal portion of shaft 26 via adjustment mechanism 38. When in motion, second drive axis mechanism 24 functions in a manner similar to Cardan joint.
As best illustrated in
In another embodiment of the present invention, linkages 32 are preferably adjustable and can comprise a single cable that pulls against the force of the downward hanging panels. In this embodiment, the cable is connected to center crossbar 44 at the opposite end of the tracker with sufficient slack to prevent the panels from flipping backwards in high winds. In an alternative embodiment, linkages 32 can comprise a cable. In this embodiment, a second axis drive mechanism is positioned at each end of system 10 such that the drive mechanism at one end of system 10 removes slack from cable linkages 32 which is introduced by the drive mechanism at the other end of system 10. In an alternative embodiment, linkages 32 can comprise individual members, which can optionally have an adjustment mechanism disposed on one or both ends thereof, including but not limited to a male and female threaded member which adjusts the length of the linkage by rotating one with respect to the other in manner similar to that encountered in a turnbuckle device.
As illustrated in
As illustrated in
As illustrated in
In an embodiment of the present invention, a single drive mechanism induces rotation about a first and a second axis. In an embodiment of the present invention movement about a first axis induces movement about a second axis via a passive second axis drive mechanism. In an embodiment of the present invention, movement about a first axis induces movement about a second axis based on a predetermined ratio of a passive second axis drive mechanism.
Although desirable results are achieved when system 10 is orientated such that its primary axis lies parallel with the Earth's polar axis, embodiments of the present invention easily accommodate orientations of system 10 wherein system 10 is not orientated such that its primary axis lies parallel with the Earth's polar axis (for example if a geographic feature prevents such orientation). As illustrated in
In an embodiment of the present invention, shaft 26 is preferably positioned such that it forms an angle with respect to the primary axis of cable 16 which is substantially equal with the north-south latitude at which system 10 is disposed. For example, if system 10 is disposed somewhere near Albuquerque, N. Mex., which has a latitude of roughly 35 degrees North, then shaft 26 is preferably positioned such that it forms an angle of about 35 degrees with respect to the primary axis of cable 16 as is illustrated in
Some embodiments of the present invention relate to a support for solar panels, and in particular to a lightweight support which minimizes the use of heavy structural steel or otherwise costly materials while also providing a dual axis tracking mechanism.
The space frame embodiments of the present invention also reduce excess heat created by panels which would otherwise be trapped by a solid-backing applied to a panel.
Some of the embodiments of the present invention comprise a lightweight pyramidal or hexagonal (a six-sided structure having a hexagonal base) space frame. The space frame also optionally attaches at intermediate points (such as quarter points) which best support the rigid panel without interfering with air flow or radiations.
In an alternative embodiment, pads 122 can be adhesively attached to panel 120 on a first side of pad 122 and mechanically attached to a frame member on another side of pad 122.
As with space frame 138, space frame 148, which comprises a pyramidal shape, instead of the hexamidal shape of space frame 138, can also comprise numerous frame members 131, 132, 133, and 134, two or more of which can optionally be formed from one or more continuous pieces. And, as with space frame 138, non-continuous frame members of frame 148 are also preferably fastened to one another through a manner known in the art, including but not limited to welding, an adhesive, and/or one or more fasteners. Terminal ends of one or more of members of space frame 148 are preferably attached a back side of photovoltaic panel 120 in a manner which is consistent with that taught for space frame 138.
Referring now to
The members of space frames 138 and 148 can optionally be constructed from any material capable of supporting the weight of a photovoltaic panel, including but not limited to, rods, pipes, tubes, beams, and the like. Although space frames 138 and 148 are illustrated as comprising pyramidal and hexamidal shapes, other space frame shapes can of course be used in accordance with the teachings illustrated above. This is particularly true for other shapes which stiffen and evenly distribute stress throughout the panel.
In one embodiment, space frame attachment mechanisms 124 can optionally be disposed at alternate ends of space frames 138 and/or 148. While numerous methods, devices, apparatuses, and systems are known for mounting a structure, such as a space frame and will provide desirable results, in one embodiment, attachment mechanisms 124 can optionally comprise a pin which can be received by a pin-holding member, thereby providing the ability for space frames 138 and 148 to optionally be pivotally attached to a rotational bracket.
Referring to
Variations and modifications of the present invention will be obvious to those skilled in the art and it is intended to cover all such modifications and equivalents. The entire disclosures of all references, applications, patents, and publications cited above and/or in the attachments, and of the corresponding application(s), are hereby incorporated by reference.
This application is a continuation-in-part application of U.S. patent application Ser. No. 12/468,992, entitled “A Solar Panel Adapted to Suspend From a Longitudinally Extending Linkage Means”, to Baer et al., filed on May 20, 2009, and the specification and claims thereof are incorporated herein by reference.
Number | Date | Country | |
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Parent | 12468992 | May 2009 | US |
Child | 12779639 | US |