Remote sensing CubeSats and unmanned aerial vehicles (UAVs) require spectrally efficient and secure wireless communication links in an infrastructure-less ad hoc mobile network. Multiple satellite-based internet providers are using Ku-band (12 gigahertz (GHz)-18 GHz) for their 5G/6G transmitting and receiving communications. However, propagation loss is high at this band, particularly for non-line-of-sight (NLOS) communications.
Embodiments of the subject invention provide novel and advantageous systems and methods for simultaneous beamforming at two close frequency bands. Rotman-lens-based beamforming modules with low size, weight, and power (SWaP) can be used. A stacked array Rotman lens module can use a low cost feeding type of layer-to-layer energy transitions, and the stacked module can be capable of (or configured to provide) simultaneous beamforming at two close frequency bands. The module may use, for example, only three vertical grounding metallized vias for coaxial-to-stripline transitions. A transition method of similar type (i.e., metallized vias) can also be used for stripline-to-microstrip transitions.
In an embodiment, a device/module/system for simultaneous beamforming at two different frequency bands can comprise: a first Rotman lens; a second Rotman lens disposed on the first Rotman lens; and a top microstrip layer disposed on the second Rotman lens and comprising a first microstrip antenna patch array on a first area of the top microstrip layer and a second microstrip antenna patch array on a second area of the top microstrip layer different from the first area. The first microstrip antenna patch array being configured to operate at a first frequency, and the second microstrip antenna patch array being configured to operate at a second frequency higher than the first frequency, with the second frequency being, for example, no more than 20% higher than the first frequency (e.g., no more than 15% higher than the first frequency. The first Rotman lens can comprise a first filter connected to at least one input port of the first Rotman lens, and the second Rotman lens comprising a second filter connected to at least one input port of the second Rotman lens. The first Rotman lens can comprise a plurality of the first filters respectively connected to each input port of the first Rotman lens, and the second Rotman lens can comprise a plurality of the second filters respectively connected to each input port of the second Rotman lens. The (or each) first filter can be a low-pass filter and can be connected to the patch arrays (e.g., the first microstrip antenna patch array) operating in the lower frequency band (e.g., at the first frequency); and the (or each) second filter can be a high-pass filter and can be connected to the patch arrays (e.g., the second microstrip antenna patch array) operating in the higher frequency band (e.g., at the second frequency). The first Rotman lens can comprise, for example, at least five input ports, and the second Rotman lens can comprise, for example, at least five input ports. The device can further comprise: a first ground plane disposed in between the first Rotman lens and the second Rotman lens, configured to function as a common ground plane (and/or functioning as a common ground plane) for both the first Rotman lens and the second Rotman lens; a first substrate on which the first Rotman lens is disposed; a second substrate disposed on the first Rotman lens; a third substrate on which the second Rotman lens is disposed; and/or a fourth substrate disposed on the second Rotman lens. Each of the first substrate, the second substrate, the third substrate, and the fourth substrate can be electrically insulating. The second Rotman lens can be connected to the top microstrip patch array (i.e., to the first microstrip antenna patch array and/or the second microstrip antenna patch array) operating in the higher frequency band. As the stand-alone Rotman lens is wideband (e.g., the first Rotman lens and/or the second Rotman lens can be wideband), an identical Rotman lens can be configured to operate in both frequency bands (e.g., either of the first and second Rotman lenses can be configured to operate at the first frequency, and the same for the second frequency). Any or all of the first Rotman lens, the second Rotman lens, the first microstrip antenna patch array, and the second microstrip antenna patch array can comprise metal (e.g., copper, aluminum, gold, silver, platinum), and any or all of these elements can comprise the same metal as any or all of the other elements. In a specific embodiment, the first frequency can be 15.3 gigahertz (GHz) (or about 15.3 GHZ), and/or the second frequency can be 17.2 GHz (or about 17.2 GHz), though embodiments are not limited thereto.
In a further embodiment, the device can comprise a layered structure comprising: a first ground plane; a first substrate disposed on the first ground plane; the first Rotman lens disposed on the first substrate; a second substrate disposed on the first Rotman lens; a second ground plane disposed on the second substrate; a third substrate disposed on the second ground plane; the second Rotman lens disposed on the third substrate; a fourth substrate disposed on the second Rotman lens; a third ground plane disposed on the fourth substrate; a fifth substrate disposed on the third ground plane; and the top microstrip layer disposed on the fifth substrate. Each of the first substrate, the second substrate, the third substrate, the fourth substrate, and the fifth substrate can be electrically insulating. The device can further comprise: a first metallized via connected to the top microstrip layer and the second Rotman lens; a second metallized via connected to the third ground plane and the first ground plane; and/or a third metallized via connected to the second ground plane and the first ground plane. The layered structure can be free of air gaps, such that no air gaps are present between the first ground plane and the top microstrip layer (over the entire area of the device).
Embodiments of the subject invention provide novel and advantageous systems and methods for simultaneous beamforming at two close frequency bands (e.g., higher frequency band is within 20% of the lower frequency band). Rotman-lens-based beamforming modules with low size, weight, and power (SWaP) can be used. A stacked array Rotman lens module can use a low cost feeding type of layer-to-layer energy transitions, and the stacked module can be capable of (or configured to provide) simultaneous beamforming at two close frequency bands. The module may use, for example, only three vertical grounding metallized vias for coaxial-to-stripline transitions. A transition method of similar type (i.e., metallized vias) can also be used for stripline-to-microstrip transitions.
While a beamforming array delivers high gain, compensating for propagation losses, a high frequency beamforming array module that can be fed by digital phase shifters can be costly. For miniaturized satellites or aerospace systems, using low-cost, lightweight, and compact means is a key issue. Embodiments of the subject invention provide low size, weight and power (SWaP) stacked array Rotman lens modules, which can utilize a novel low-cost feeding type of layer-to-layer energy transition. The stacked module can be capable of (or configured to provide) simultaneous beamforming at two close frequency bands. The module can use only three vertical grounding metalized vias for coaxial-to-stripline transitions. Also, the module can apply a transition method of similar type (i.e., metallized vias) for stripline-to-microstrip transitions. The module can advantageously support system-in-package (SiP) technology, which is favorable for all miniaturized space systems and automobile radars. Also, the module can reduce the planar area required, compared to single layer structures.
Stacked dual-band analog beamformers are usually bulky because the major volume carriers for beamforming are the airgaps between each passive network. These airgaps can be three to five times the free-space wavelength at operating frequency. However, CubeSats and unmanned aerial vehicles (UAVs) cannot fit structures of such volume. In order to address that, embodiments of the subject invention provide a thin packaging solution for a module, such as a module with two stripline Rotman lenses and two microstrip patch arrays. The motivation to design a dual-band beamforming array module was a result of extensive research over multiple years on low-profile, low-cost simultaneous transmit-receive beamforming means, which resulted in the realization of the importance of developing a technology to beamform at two close frequency bands. While high-gain dual-band beamforming is still an underdeveloped area of research, embodiments of the subject invention require complex design procedures while enabling simultaneous transmit-receive beamforming from a thin and lightweight module. This provides advantages over related art devices, which use expensive digital phase shifters for each antenna array input, making the whole module costly. Also, related art analog passive beamformers use air gaps between two beamformers, which makes the entire module bulky.
Modules of embodiments of the subject invention employ a novel design by stacking two identical wideband stripline Rotman lenses in the two bottom-most layers. Each parallel plate stripline Rotman lens can have ground planes on the top side and on the bottom side, while the printed metal Rotman lens can be suspended in between two substrates (e.g., electrically insulating substrates). As they are in stacked form, they can share a common ground plane. The two substrates can have thicknesses that are the same as (or about the same as) each other. Each substrate can be a composite substrate, such as ceramic-filled polymer (e.g., polytetrafluoroethylene (PTFE)) composite substrates. The substrates can be, for example, Rogers RO3006 laminates (which are ceramic-filled PTFE composites).
Each of
The layers can include, for example, at least six metal layers and at least five substrate layers. An adhesive (e.g., Rogers 2929 bondply (15 micrometers (μm) to 30 μm) can be used to bond layers together. The finest trace line can have a width of, for example, no more than 0.5 millimeters (mm) (e.g., 0.21 mm or about 0.21 mm)). The finest via/through pin diameter can have be, for example, no more than 0.5 mm (e.g., 0.3 mm or about 0.3 mm). The module can have buried and/or blind vias.
Embodiments of the subject invention provide at least the following advantages: +45° dual band simultaneous beam scanning; a dual-band Rotman lens module without any air gap (thereby making the module about 20 times thinner compared to the case where air gap(s) are present); use of low-pass filters and high-pass filters with sharp transitions in Rotman lens inputs for simultaneous beamforming operation in two close frequency bands; and simplified vertical stripline-to-microstrip transition.
Embodiments of the subject invention provide simultaneous dual-band beamforming in two close frequency bands, reduced mutual coupling between two arrays in simultaneous dual-band operation, use of high-pass filters and low-pass filters in Rotman lens inputs, an increased number of input and output array ports for improved results (compared to related art designs), and a design in different frequencies.
The thin dual-band beamforming modules of embodiments of the subject invention have many applications, including but not limited to CubeSat and UAV technologies, which need lightweight high-gain low-scanning capacities from antenna array modules. CubeSats in need of high-data-rate transfer and communication with multiple ground stations at a time greatly require the types of modules provided by embodiments of the subject invention. Also, both defense and commercial UAVs need angle of arrival information from foreign objects or UAVs, and the modules of embodiments of the subject invention enable that capability.
When ranges are used herein, combinations and subcombinations of ranges (including any value or subrange contained therein) are intended to be explicitly included. When the term “about” is used herein, in conjunction with a numerical value, it is understood that the value can be in a range of 95% of the value to 105% of the value, i.e. the value can be +/−5% of the stated value. For example, “about 1 kg” means from 0.95 kg to 1.05 kg.
A greater understanding of the embodiments of the subject invention and of their many advantages may be had from the following examples, given by way of illustration. The following examples are illustrative of some of the methods, applications, embodiments, and variants of the present invention. They are, of course, not to be considered as limiting the invention. Numerous changes and modifications can be made with respect to embodiments of the invention.
A standalone Rotman lens was designed, as shown in
It should be understood that the examples and embodiments described herein are for illustrative purposes only and that various modifications or changes in light thereof will be suggested to persons skilled in the art and are to be included within the spirit and purview of this application.
All patents, patent applications, provisional applications, and publications referred to or cited herein are incorporated by reference in their entirety, including all figures and tables, to the extent they are not inconsistent with the explicit teachings of this specification.
Number | Name | Date | Kind |
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20120146842 | Kang | Jun 2012 | A1 |
20200403310 | Merola | Dec 2020 | A1 |
20210376486 | Williams | Dec 2021 | A1 |
Number | Date | Country |
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2790083 | Sep 2011 | CA |
119556481 | Mar 2025 | CN |
WO-2010087453 | Aug 2010 | WO |