The present application draws priority from U.S. Provisional Patent Application Ser. No. 60/552,804, filed Mar. 11, 2004, and entitled “Method and Apparatus for Dispensing Fluid Utilizing Dual Burst Seals”, which is in its entirety incorporated herewith by reference.
The invention relates to an apparatus and method for dispensing fluid. More particularly, the invention relates to an apparatus and method for rapidly dispensing a fire extinguishing agent into an environment to extinguish or prevent a fire or explosion, without the use of explosives to dispense the agent.
Agent for extinguishing and suppressing fires and explosions are in wide use. Since under some circumstances both fires and explosions can cause damage and/or injury very rapidly, often it is desirable to be able to dispense an extinguishing agent rapidly, as soon as possible after a fire or explosion is detected (or in same cases, anticipated).
However, conventional agents typically are stored at very high pressures, on the order of several hundred pounds per square inch or more. In addition, depending upon the size of the volume that is to be protected, a large amount of suppressant may be required. Thus, for at least some systems it may be desirable to combine high pressure delivery, high volume delivery, and rapid response time.
One approach that can provide these features is the use of a burst seal, also sometimes referred to as a burst disk. Typically, a pressure vessel containing suppressant will remain closed off with a burst seal during standby. When suppressant is to be dispensed, the burst seal is ruptured, allowing the suppressant to exit the pressure vessel.
Conventionally, burst seals may be ruptured using explosives. For example, a small explosive charge might be placed near the seal, so that when it is detonated the seal ruptures.
The use of explosives to rupture burst seals can result in a rapid discharge of fluid. However, the use of explosives is problematic. Explosive devices are regulated by the Department of Transportation (DOT), and thus special shipping or handling procedures may be necessary in moving them from place to place. Explosive devices are dangerous and can cause personal injury.
In addition, certain devices and/or locales may be governed by similar regulations which require special procedures, protective equipment, etc. Thus, the presence of explosives within a conventional apparatus may itself result in increased complexity, both in terms of design and maintenance and in terms of regulatory approval.
It may be known to rupture burst seals based on relative pressure differences. For example, a pressure vessel at a high pressure may have a reservoir attached thereto at a lower pressure, which in turn is disposed within an ambient pressure environment. Burst seals may be placed between the pressure vessel and the reservoir, and between the reservoir and the environment. If both of the seals have burst strengths less than the difference in pressure between the pressure vessel and the environment, the inner seal will burst, then the outer.
However, with such an arrangement the burst strength of both seals cannot be greater than what can be readily ruptured by the pressure difference between the pressure vessel and the environment. This may be of concern, especially with regard to the outer burst disk. Environments to which fluids, particularly fire suppressants, are to be delivered may include a variety of hazards that pose a risk of puncturing the outer seal. Typically, this vents the reservoir, and causes the fluid to be dispensed, possibly at an undesirable time.
In addition, the inner seal must have a minimum burst strength such that the pressure difference between the pressure vessel and the reservoir does not rupture it. Also, the outer seal must have minimum burst strength such that the pressure difference between the reservoir and the environment does not rupture it. Thus, both the seals themselves and their means of attachment may be closely constrained in terms of their required burst strength.
Moreover, systems such as that described may suffer from slow response time. In addition to any time required to vent the reservoir, the time to build up a sufficient pressure differential to rupture each of the two relatively strong seals may be greater than could be desired.
There is need for a method and apparatus for dispensing fluid that enables simplicity of construction, transportation, and use while providing rapid response time.
It is the purpose of the claimed invention to overcome these difficulties, thereby providing an improved apparatus and method for dispensing fluids, in particular but not limited to fire suppressants. More particularly, it is the purpose of the present invention to overcome these difficulties by providing an improved apparatus and method for dispensing fluids that holds a fluid static at an operating pressure until needed, and enables high-speed agent discharge and reliable actuation.
An exemplary apparatus for dispensing fluid in accordance with the principles of the present invention includes a pressure vessel adapted to contain fluid at a first pressure P1, and a reservoir adapted to contain fluid at a second pressure P2. The reservoir is in communication with the pressure vessel via a first aperture, and with an environment at a third pressure P3 via a second aperture.
The apparatus includes a reservoir vent having open and closed positions, such that in the open position the reservoir vents therethrough to a fourth pressure P4, and in the closed position the reservoir does not vent therethrough.
A piston is moveably disposed within the reservoir near the first aperture. The piston defines at least one piston aperture therethrough. A first burst seal is disposed in the first aperture so as to seal the pressure vessel from said reservoir. The first burst seal is engaged with the piston so as to be moveable therewith. A second burst seal is disposed in the second aperture so as to seal the reservoir from said environment.
A piston stop is arranged so as to stop the piston from exiting the second aperture.
The pressures are such that P1>P3, and P1>P4; that is, the first pressure is greater than both the third and the fourth pressures. Also, P2>P3, and P2>P4; that is, the second pressure also is greater than both the third and the fourth pressures. The second burst seal has a rupture strength S2, such that S2≧|P2−P3|. In other words, the burst strength of the second seal is greater than or equal to the difference between the second and third pressures.
When the reservoir vents to the fourth pressure P4, the first burst seal and the piston move toward the second aperture under a pressure difference |P1−P4| such that the piston ruptures the second burst seal. The first burst seal has a rupture strength S1, such that S1>|P1−P2| and S1≦|P1−P3|, that is, the burst strength of the first seal is greater than the difference between the first and second pressures, but less than or equal to the difference between the first and third pressures. Therefore, when the piston stop stops the piston, the pressure difference |P1−P4| ruptures the first burst seal. Fluid then may pass through the piston apertures.
The piston may have a punch thereon.
The first and second pressures may be such that prior to venting the reservoir P1=P2. The apparatus may include a pressure equalization port in communication with the pressure vessel and the reservoir, so as to maintain P1=P2 prior to venting the reservoir.
However, the first and second pressures may be such that prior to venting the reservoir P1>P2, or P2>P1.
Either or both of the pressure vessel and the reservoir may have an incompressible fluid disposed therein.
The third and fourth pressures may be such that P3=P4.
The reservoir vent may be such that it does not include any DOT-rated explosives. Moreover, the entire apparatus may be such that it does not include any DOT-rated explosives.
An exemplary embodiment of a method for dispensing a fluid in accordance with the principles of the present invention includes disposing the fluid in a pressure vessel at a first pressure P1, disposing a reservoir at a second pressure P2, and disposing the reservoir in communication with the pressure vessel via a first aperture and with an environment at a third pressure P3 via a second aperture.
The method includes movably disposing a piston within the reservoir, and disposing a first burst seal in the first aperture so as to seal the pressure vessel from the reservoir, the first burst seal being engaged with the piston so as to be movable therewith. A second burst seal is disposed in the second aperture so as to seal the reservoir from the environment.
The reservoir is vented o a fourth pressure P4.
The pressures are such that P1>P3, and P1>P4, and that P2>P3, and P2>P4. The second burst seal has a rupture strength S2, such that S2≧|P2−P3|.
Thus, when the reservoir vents to the fourth pressure P4, the first burst seal and the piston move toward the second aperture under a pressure difference |P1−P3| such that the piston ruptures the second burst seal. The first burst seal has a rupture strength S1, such that S1>|P1−P2| and S1>|P1−P3|, whereby when the piston stop stops the piston, the pressure difference |P1−P4| ruptures the first burst seal, such that fluid passes through the piston apertures.
The method may include disposing a punch on the piston such that the punch ruptures the second burst seal.
The method may include maintaining P1=P2 prior to venting the reservoir. A pressure equalization port may be defined in communication with the pressure vessel and the reservoir, so as to maintain P1=P2 prior to venting the reservoir.
However, the first and second pressures may be such that P1>P2 prior to venting said reservoir, or P2>P1 prior to venting said reservoir.
The method may include disposing an incompressible fluid within either or both the pressure vessel and the reservoir.
The third and fourth pressures may be such that P3=P4.
The method may include venting the reservoir without using DOT-rated explosives. Moreover, the method may include dispensing the fluid without using DOT-rated explosives.
These and other various advantages and features of novelty, which characterize the invention, are pointed out in the following detailed description. For better understanding of the invention, its advantages, and the objects obtained by its use, reference should also be made to the drawings which form a further part hereof, and to accompanying descriptive matter, in which there are illustrated and described specific examples of an apparatus in accordance with the invention.
Like reference numbers generally indicate corresponding elements in the figures.
Referring to
For certain embodiments, the apparatus 10 will remain in standby modes for long periods of time. For example, certain embodiments may be suitable for dispensing a fire extinguishing agent. Because fires generally are rare, the apparatus 10 may spend the great majority of its time in standby mode, without actually operating so as to dispense fluid. Indeed, it may be that such an apparatus 10 is never activated to suppress a fire.
For purposes of description herein, the fluid dispensing apparatus 10 will be considered to be a fire suppression apparatus 10, for dispensing a fluid that inhibits, suppresses, or extinguishes flames and/or explosions. However, such an arrangement is exemplary only. Other embodiments of the fluid dispensing apparatus 10 for dispensing other fluids and/or other purposes may be equally suitable.
As shown in
The type of fluid in the pressure vessel 12 (and which is to be dispensed) is not particularly limited. For example, for fire suppression suitable fluids include but are not limited to HFC-227ea (1,1,1,2,3,3,3-Heptaflurorpropane CF3CHFCF3) and other hydrofluorocarbons, HALON® 1301 (bromotrifluoromethane CBrF3), carbon dioxide (CO2) in liquid or gaseous form, and sodium bicarbonate (NaHCO3). It will be appreciated that these are only exemplary type of fluids that may be used and that other fluids with similar suppression properties may equally be desirable, including but not limited to other liquefied compressed gases, inert gases, water and dry chemical extinguishing agents. Likewise, other fluids may be employed that may or may not be designed for fire suppression applications and may be employed for other dispensing purposes.
It is noted that the term “fluid” sometimes is used to denote only a liquid or a gas. This is not the case herein. With regard to both the exemplary embodiment of the apparatus 10 for suppressing fires specifically described herein and the fluid dispensing apparatus in general, the term “fluid” is used herein in a broad sense, and should be considered to include any substance that may be made to flow. This includes, but is not limited to, liquids, gases, granular or powdered solids, foams, mixtures or emulsions of two or more fluids, suspensions of solids within liquids or gases, etc. Thus, although liquids and gases are by no means excluded from use with a fluid dispensing apparatus in accordance with the principles of the present invention, a fluid dispensing apparatus 10 adapted for extinguishing fires may for example dispense a dry chemical, such as sodium bicarbonate, without necessarily dispensing either liquids or gases.
In addition, although for simplicity the fluid dispensing apparatus 10 is described herein as dispensing a single fluid, this is not necessarily the case. Two or more fluids may be dispensed, simultaneously or in sequence. Furthermore, fluids or other than those to be dispensed may be utilized within the apparatus 10.
For example, for certain embodiments the apparatus 10 may hold a fire suppression fluid for suppressing a fire, and a propellant fluid. This might be arranged, for example, by disposing a liquid fire suppressant in the bottom portion of the pressure vessel 12 and a non-combustible propellant gas in the top portion. Such an arrangement is exemplary only however, and other arrangements may be equally suitable.
Fluids in the apparatus 10 may be compressible, incompressible or a mixture of both.
The relationship of P1 to other pressures relevant to the operation of the apparatus 10 described is described in further detail below. However, the actual value of P1 is not particularly limited, and may vary considerably depending on the mechanical particulars of the specific apparatus 10, the fluid or fluids to be dispensed, etc. For example, for fire suppressants the pressure typically may range up to several hundred pounds per square inch (psi).
Suitable fluids and pressure vessels 12 are known per se, and are not described in further detail herein.
The apparatus 10 is provided with a fluid release mechanism. The fluid release mechanism includes a reservoir 16. The reservoir 16 also contains fluid, which is at a second pressure P2 while the apparatus 10 is in standby mode. The fluid in the reservoir 16 may have the same composition as the fluid in the pressure vessel 12, or the fluids may be different.
The reservoir 16 is in communication with the pressure vessel 12 via a first aperture 14. The reservoir 16 also is in communication with an environment outside of the apparatus 10 via a second aperture 18. The environment is at a third pressure P3.
In addition, the apparatus 10 includes a reservoir vent 24. The reservoir vent 24 has open and closed positions. Preferably the reservoir vent 24 provides a non-explosive means for actuating the apparatus 10 to dispense fluid, whereby the reservoir vent 24 vents pressure from the reservoir 16. The reservoir vent 24 may be opened/closed in any number of ways including manual operation or by employing any operation means so as to remotely open and close it. In the open position, the reservoir vent 24 puts the reservoir 16 in communication with a volume at a fourth pressure P4. Thus, with the reservoir vent 24 open the reservoir 16 vents so that the pressure in the reservoir 16 also approaches P4.
A piston 26 is movably displaced within the reservoir 16. A first burst seal 20 is disposed in the first aperture 14 so as to seal the pressure vessel 12 from the reservoir 16. The first burst seal 20 is engaged with the piston 26, so as to be movable therewith.
Thus, the combination of piston 26 and first burst seal 20 are movable together within the reservoir 16.
Referring to
The arrangement of the piston 26 and the first burst seal 20, as shown in
As illustrated in
The apparatus 10 includes a piston stop 30 arranged so as to prevent the piston 26 from moving beyond the second aperture 18. As shown in
The apparatus 10 also includes a second burst seal 22 disposed in the second aperture 18, so as to seal the reservoir 16 from the environment.
It should be noted that for some embodiments, the precise positions the first and second apertures 14 and 18 might be considered to be at least somewhat variable. For example, for the embodiment shown in
The first, second, third, and fourth pressures P1, P2, P3, and P4 are related as follows. The first pressure P1, the pressure inside the pressure vessel 12, is greater than the third pressure P3, the environmental pressure. That is P1>P3.
The first pressure P1 inside the pressure vessel 12 also is greater than the fourth pressure P4, the venting pressure. That is, P1>P4.
However, the relationship between the first pressure P1 and the second pressure P2 is not particularly limited. Although for certain embodiments it may be convenient if P1=P2, this is exemplary only. The first pressure P1 may be greater than, equal to, or less than the second pressure P2.
The first burst seal 20 has a rupture strength S1, wherein S1 is greater than the difference between the first pressure P1and the second pressure P2. The rupture strength S1 of the first burst seal 20 also is less than or equal to the difference between the first pressure P1 and the third pressure P3. That is, S1>|P1−P2|, and S1≦|P1−P3|.
The second burst seal 22 has a rupture strength of S2, wherein S2 is greater than the difference between the second pressure P2 and the third pressure P3. That is, S2>|P2−P3|.
In addition, if necessary, for cases wherein P1 and P2 are not equal in standby, some provision may be made to hold the piston 26 and the first burst seal 20 in place against the pressure differential. Such arrangements may include, but are not limited to, frangible pins or adhesives that can withstand the pressure differential |P1−P2| present in standby but not the pressure differential |P1−P4| produced upon activation, and friction between the piston 26 and/or the first burst seal 20 and the inner wall of the reservoir 16. Suitable arrangements are known per se, and are not described further herein.
Thus, when the apparatus 10 is in standby mode, with pressures as shown in
When the apparatus 10 is to be activated so as to dispense the fluid, the reservoir vent 24 is opened, as shown in
For purposes of simplicity in describing the operation of the apparatus 10, this and other pressure changes are considered to be instantaneous. In practice, the change in pressure from P2 to P4 may not be and need not be either instantaneous. Nor must the change in pressure be total; that is, it may not be necessary, for example, for the pressure within the reservoir 16 to completely equalized and become stable at P4 in order for the apparatus 10 to operate as described herein.
However, as the reservoir 16 vents to the fourth pressure P4, the pressure differential acting on the combination of piston 26 and the first burst seal 20 increases towards |P1−P4|.
It is noted that, depending on the value of P4 compared to P3, the pressure differential |P1−P4| might be considered sufficient to rupture the first burst seal 20. However, so long as the piston 26 and the first burst seal 20 are movable so as to relieve the pressure, the rupture of the first burst seal 20 may be avoided even if |P1−P4| exceeds its nominal burst strength S1.
Turning to
Thus, although the piston 26 is impelled by the pressure differential |P1−P4|, the second burst seal 22 is not ruptured due to a pressure differential per se. Rather, the second burst seal 22 is ruptured mechanically, by the piston 26.
As illustrated, the piston 26 may include a punch 28 thereon to facilitate the rupture of the second burst seal 22. As shown, the punch 28 is blunt, however, this is exemplary only, and other arrangements, including but not limited to punches with sharp edges, points, “teeth”, etc. may be equally suitable.
The use of a punch 28, in particular an arrangement as illustrated, concentrates the force of the piston 26 into a smaller area so as to more readily rupture the second burst seal 22. However, this is exemplary only, and other arrangements for the piston 26 may be equally suitable. As shown, the apparatus 10 is configured such that the punch 28 is disposed on a bottom of the piston 26 with the first burst seal 20 disposed on a top of the piston 26. Thus, from top to bottom the first burst seal 20 is disposed on top of the piston 26, in which the piston 26 is disposed on top of the punch 28. However, this arrangement is merely exemplary, as other arrangements may be equally suitable. As one example, the first burst seal 20 may be disposed between the piston 26 and the punch 28, such that the piston 26 is disposed on top of the first burst seal 20, and in which the first burst seal 20 is disposed on top of the punch 28.
Because the second burst seal 22 is not required to rupture at a specific pressure, but rather is ruptured mechanically, no well-defined upper limit for the rupture strength S2 of the second burst seal 22 must be set. As a result, the second burst seal 22 may be made extremely strong. As one example only, the second burst seal 22 may be stronger than the first burst seal 20. For certain embodiments, it may be preferable for the rupture strength S2 of the second burst seal 22 to be high enough that the second burst seal 22 is resistant to damage from some or all of the hazards that may be anticipated to be present in an environment into which fluid is to be dispensed.
Once the piston 26 has ruptured the second burst seal 22, any portion of the reservoir 16 accessible to the environment via the second aperture 18 vents to the pressure of the environment, the third pressure P3. Thus, the pressure differential on the first burst seal 20 becomes |P1−P3|.
Turning to
With the rupture of both burst seals 20 and 22, a flow 32 of fluid from the pressure vessel 12 into the environment is enabled, as shown in
As noted previously, the reservoir 16 is vented to a fourth pressure P4, while the fluid is dispensed to a third pressure P3. For certain embodiments, it may be preferable that P3=P4, that is, that the third and fourth pressures are equal. Moreover, for certain embodiments it may be advantageous for the reservoir 16 to be vented to the environment P3. This would render P3=P4. However, the third and fourth pressures are not required to be equal, and other arrangements may be equally suitable.
Similarly, for certain embodiments it may be preferable that the first pressure P1 in the pressure vessel 12 and the second pressure P2 in the reservoir 16 are equal, that is, it may be that P1=P2. In particular, for certain embodiments it may be advantageous for the pressure vessel 12 and the reservoir 16 to be in communication so as that their pressure is maintained equal during standby mode.
One arrangement for maintaining P1=P2 in standby mode is for the apparatus 10 to include a pressure port 36 linking the pressure vessel 12 and the reservoir 16. The pressure port 36 may configured as any suitable leak path that links the pressure vessel 12 to the reservoir 16. Such an arrangement is shown in
If present, such a pressure port 36 could be configured so that the flow of fluid therethrough between the pressure vessel 12 and the reservoir 16 is slow compared to the flow of fluid associated with venting the reservoir 16. With the flow through the pressure port 36 kept small, the flow of fluid therethrough between the pressure vessel 12 and the reservoir 16 would not substantially affect the operation of the apparatus 10 when dispensing fluid.
For certain embodiments, it may be preferable for the reservoir vent 24 to begin venting very rapidly upon activation. Rapid initiation of venting may contribute to rapid dispensing of fluid from the apparatus 10. In particular, for some embodiments it may be preferable that the reservoir vent 24 begins venting within 25 milliseconds of activation. For other embodiments it may be preferable that the reservoir vent 24 begins venting within 10 milliseconds of activation. For still other embodiments it may be preferable that the reservoir vent 24 begins venting within 5 milliseconds of activation.
Also, for certain embodiments, it may be preferable for the reservoir vent 24 to vent the reservoir 16 very rapidly from the second pressure P2 to the fourth pressure P4 upon activation. Rapid venting also may contribute to rapid dispensing of fluid from the apparatus 10. In particular, for some embodiments it may be preferable that the reservoir vent 24 vents the reservoir 16 to the second pressure P2 within 25 milliseconds of activation. For other embodiments it may be preferable that the reservoir vent 24 vents the reservoir 16 to the second pressure P2 within 10 milliseconds of activation. For still other embodiments it may be preferable that the reservoir vent 24 vents the reservoir 16 to the second pressure P2 within 5 milliseconds of activation.
Further, for certain embodiments, it may be preferable for the apparatus 10 to begin dispensing fluid very rapidly upon activation. In particular, for some embodiments it may be preferable that the apparatus 10 begins dispensing fluid to the environment within 25 milliseconds of activation. For other embodiments it may be preferable that the apparatus 10 begins dispensing fluid to the environment within 10 milliseconds of activation. For still other embodiments it may be preferable that the apparatus 10 begins dispensing fluid to the environment within 5 milliseconds of activation.
The above specification, examples and data provide a complete description of the manufacture and use of the composition of the invention. Since many embodiments of the invention can be made without departing from the spirit and scope of the invention, the invention resides in the claims hereinafter appended.
Number | Name | Date | Kind |
---|---|---|---|
3647109 | Hebblethwaite | Mar 1972 | A |
5232053 | Gillis et al. | Aug 1993 | A |
5449041 | Galbraith | Sep 1995 | A |
6390292 | Hawthorne | May 2002 | B2 |
6732809 | Karadizian et al. | May 2004 | B2 |
20030205390 | Karadizian et al. | Nov 2003 | A1 |
Number | Date | Country |
---|---|---|
0 288 164 | Oct 1988 | EP |
985651 | Mar 1965 | GB |
Number | Date | Country | |
---|---|---|---|
20050205613 A1 | Sep 2005 | US |
Number | Date | Country | |
---|---|---|---|
60552804 | Mar 2004 | US |