This application is a National Stage completion of PCT/EP2012/051613 filed Feb. 1, 2012, which claims priority from German patent application serial no. 10 2011 005 028.0 filed Mar. 3, 2011.
The present invention concerns a double clutch gearbox.
For instance, a load shiftable group transmission with a double clutch, in which the driveshaft and the output shaft are coaxially positioned to each other, is known through the publication DE 10 2005 044 068 A1. Two transmission input shafts, which are both designed as the partial transmissions, meshing with one another through input constants with one of the counter shafts, whereby the counter shafts are positioned coaxial to one another. Also, the known transmission comprises of a main shaft which can be coupled to shift a direct gear with use one of the transmission input shafts. The output end side of the main shaft is connected with a sun gear which represents the input element of a range group which is designed as a planetary transmission. The planetary gear carrier is torque proof connected with a transmission output shaft or output shaft, respectively. Thus, all gear steps are transferred to the output shaft, via the range group. Therefore, at least the gear step, in which a range shift takes place, cannot be designed as load shiftable.
Also known via DE 198 50 549 A1 publication is a double clutch transmission for a motor vehicle in which an input shaft of the transmission is coupled with an electric machine so that a starter and a generator can be waived for the combustion engine.
The present invention has the task of proposing a double clutch transmission, of the above mentioned genus, with possibly many load shiftable gear steps and possibly fewest wheel planes and shift elements.
Thus, a double clutch gearbox with two clutches is proposed which, on one hand, are connected with the driveshaft and, on the other hand, with the assigned transmission input shafts for both partial transmissions. In each case, a counter shaft is assigned to both partial transmissions so that several, shiftable gear ratios steps or wheel planes, respectively, can be created which can be coupled via the respective counter shaft and via the main shaft of a planetary transmission, designed as a range group, with an assigned output shaft to transfer the selected gear ratio to the output. The output shaft, of the double clutch transmission, is hereby coaxially positioned with the driveshaft. It is now provided, in accordance with the invention, that at least one shiftable gear ratio step is not realized via the range group. It means that at least a gear ratio or gear step, respectively, of at least one of the partial transmissions is transferred to the output shaft, independent of the range group which is designed as planetary gear set.
Hereby an independent power path, independent from the range shifting, is provided for the output so that all forward gears can be sequentially and load shiftable executed. Therefore, the advantages of a range group, in the proposed double clutch transmission, and the advantages of independent power paths can be combined with one another so that a wheel set is created which has less components due to the dual-use of gear ratios steps or wheel planes, respectively, and which constructively creates, in a simple way, a maximum number of load shiftable gears.
It is another advantage that by a main shaft of the clutch transmission, positioned coaxially with the driveshaft and output shaft, at least one more advantageous direct gear can be realized which is a step better in the efficiency. For instance, as a sixth or also as an eighth forward gear. But also other configuration variations are possible for the direct gear.
Within the framework of a possible embodiment variation of the invention it can be provided that the used shift elements, in the invented double clutch transmission, for the shifting of the gear ratios steps are designed to the counter shafts of the partial transmissions and to the main shaft of the transmission, whereby the transmission input shafts of the partial transmissions are each connected, via a drive constant, as a spur gear with the design counter shaft. Applied as shift elements can be double-acting shift elements or double-shift elements, respectively which, dependent on the shift direction, either connect one or the other assigned idle gears of the wheel plane with the assigned shaft. It is possible that a dual-side acting shift element can be replaced by two single acting shift elements, or vice versa. For instance, hydraulically, electrically, pneumatically, and mechanically activated clutches or also form-fitting claw clutches can be applicable as shift elements, as well as any kind of synchronizations which serve as a torque proof connection between an idle gear and a shaft.
The provided range group or the planetary transmission, respectively, can for instance be shifted by one or several shift elements whereby, for instance, a ring gear of the planetary transmission can be connected, via the shift element, with the housing or with a planetary carrier. Hereby, the gear ratios steps which are assigned to the wheel planes, can be coupled with the output shaft, via the intermediate shafts or counter shafts, respectively, and via the main shaft which is connected with the planetary carrier so that, dependent on the shift direction of the assigned shift elements, the number of the gears can be double via the planetary transmission, whereby four gears are provided for each partial transmission. The range group gear ratio can be selected with a large increase so that the gear sequence can be accordingly expanded.
Also, the selected power path, independent of the range group, can be coupled via a wheel plane of the second partial transmission or the second counter shaft, respectively, directly with the output shaft and independent from the main shaft, whereby the respective wheel plane is directly attached to the planetary carrier. This gear ratio step can be, for instance, assigned as the fifth gear so that the range group can be shifted, before a change into the sixth gear. By this method, at least the first eight forward gears can be executed sequentially and load shiftable.
Thus, nine forward gears and two reverse gears can be preferably realized with this invented double clutch transmission, with just seven gear ratios steps or wheel planes, respectively, which are assigned to both partial transmissions. Preferably, the shiftable gear ratios steps can be designed as spur gear ratio steps. Six of the wheel planes, which are designed to the partial transmissions, are coupled via the main shaft and the planetary transmission with the output shaft, whereby the seventh gear ratio step or wheel plane, respectively, is independent of the range group or main shaft, respectively, directly coupled with the output shaft.
It can be provided, independent of the respective embodiment variation of the double clutch transmission, that at least an electric machine is provided for the realization of a hybrid concept. The electric machine can be, for instance, coupled at the partial transmissions and/or also in the area of the main shaft with the wheel set. For the connection of the electric machine with a partial transmission, it can be coupled directly or also via a shiftable connection with the assigned transmission input shaft.
If the electric machine, in the hybrid concept, is assigned to the main shaft, it can be attached at the side, for instance, via a spur gear step preferably at a fixed gear of the main shaft. Among other things, this configuration creates construction space advantages.
It is intended to provide as many double wheel planes as gear ratios steps, to possibly minimize the dimensions of the invented double clutch transmission, in which the gear wheels of the counter shaft mesh with gear wheels of the transmission input shafts of the partial transmissions as well as with the gear wheels of the main shaft.
Due to the multi-use of idle gears of the gear ratios steps, the proposed double clutch transmission allows the realization of a maximum number of gear ratios with as few wheel planes as possible, whereby preferably the first eight forward gears are load shiftable in a sequential design.
In accordance with the invention, for optimization of the steps in the presented double clutch transmission, a dual wheel plane can be replaced, for instance, with two single wheel planes whereby a fixed gear is replaced with two fixed gears. Hereby, an especially harmonized and progressive gear stepping can be accomplished. It is also possible to substitute two single wheel planes with a dual wheel plane.
In an advantageous manner, the lower forward gears and the reverse gears can be activated, via a starting or shift clutch, respectively, hereby to concentrate larger loads to this clutch and, therefore, having the second clutch designed with a more advantageous construction space and lesser cost. In particular, both wheel planes can be positioned in the proposed double clutch transmission, so that starting can take place via the inner transmission input shaft, or also via the outer transmission input shaft, thus performing starting via a better suited clutch, which can also be achieved with a concentric positioned construction of the double clutch, radially nested within one another. Hereby, the wheel planes can be correspondingly mirror-symmetric positioned or exchanged, respectively.
Furthermore, the present invention is further explained based on the drawings. It shows:
As examples, the drawings show two possible embodiment variations of an invented double clutch transmission. The exemplary nine-gear or eight-gear double clutch transmission, respectively, preferably has two reverse gears R1 and R2 whereby, beside additional load shift gears, at least the first eight forward gears can be constructed as sequentially load shiftable, and also at least one of the forward gears can be realized as direct gear. However, the previously mentioned amount of gears are just an example, also different gear steps can be achieved.
The double clutch transmission comprises two clutches K1, K2, independent of the individual embodiment variations, where their input sides are connected with a drive shaft w0 and their output sides are each connected with one of the two transmission input shafts w1, w2 of the two partial transmissions which are positioned coaxially with respect to one another. The first transmission input shaft w1 is exemplary designed as solid shaft and the second transmission input shaft w2 is exemplary designed as a hollow shaft. To the first transmission input shaft w1 is, via a drive constant, a first counter shaft w6 assigned thereto, for instance as a hollow shaft, and to the second transmission input shaft 2, also via a drive constant, a second counter shaft w3 is assigned thereto, for instance as a solid shaft. The driveshaft w0 is coaxially positioned with an output shaft w5. The partial transmissions have, for instance, seven spur gear ratio steps assigned to them as wheel planes. Six of the assigned wheel planes are coupled, via the counter shafts w3, w6 and via the main shaft w4, as well as the planetary transmission which is designed as a range group with the output shaft w5. The seventh gear ratio step, which is designed as part of the second partial transmission, is independently coupled from the range group or the main shaft w4, directly with the output shaft w5, whereby the gear ratio step is directly linked with the planetary carrier PT of the planetary transmission which, by itself, is torque proof coupled with the output shaft w5.
Four dual-acting shift elements S1, S2, S3, S4, which are each represented in the drawings in their neutral position N, are provided for shifting of the gear ratio steps, whereby it is only indicated at the fourth shift element S4.
Two gear steps or gears, respectively, are in each case assigned to the transmission ratios steps, which realized through the range group. It is indicated in the drawings in a way that the gear steps, which are assigned to the transmission ratios steps, are listed above each other, whereby, in each case, the upper gear relates to the transmission ratio of the range group into a slow or low (L) and, in each case, the lower gear relates to the transmission ratio of the range group into fast or high (H).
Independent of the individual embodiment variation, the independent power path for the fifth gear is used. Because of the fact that the fifth gear, in regard to the gear ratio or number of teeth, respectively, of the involved gear wheels can be independently adjusted, also the first gear can be independently selected. This has the advantage that, although group transmissions have a necessary geometric stepping during a shift from the first into the second gear, a progressive stepping is possible. Since the gear ratios step for the reverse gears are shifted via the range group, two reverse gears R1 and R2 result in an advantage way.
Independent of the embodiment variations, the two transmission input shafts w1, w2, of the partial transmissions, each have a fixed gear z11, z21 assigned to them as a drive constant, which each mesh with an assigned fixed gear z12, z22 of the respective counter shaft w3, w6, so that, in total, seven wheel planes are provided as spur gears.
In a first embodiment variation of the double clutch transmission in accordance with
In the first single-wheel plane as a drive constant, the fixed gear z11, of the second transmission input shaft w2, meshes with the fixed gear z12, of the second counter shaft w3. In the second single-wheel plane as a drive constant, the fixed gear z21, of the first transmission input shaft w1, meshes with the fixed gear z22, of the first counter shaft w6. In the third single-wheel plane, the idle gear z31, of the main shaft w4, meshes with the fixed gear z32, of the first counter shaft w6. In the fourth single-wheel plane, the fixed gear z41, of the main shaft w4, meshes with the idle gear z42, of the second counter shaft w3. In the fifth single-wheel plane, the fixed gear z51, of the main shaft w4, meshes with the idle gear z52, of the second counter shaft w3. In this sixth dual-wheel plane, the fixed gear z61, of the man shaft w4, meshes with an intermediate gear zr for rotation reversal for the reverse gear transmission ratios, whereby the intermediate gear zr also meshes with the idle gear z62, of the second counter shaft w3. In the seventh single-wheel plane, the idle gear z71, of the main shaft w4, meshes with the idle gear z72 of the second counter shaft w3, whereby the idle gear z71 is connected, via the planetary carrier PT, with the output shaft w5. The idle gear z71 can also be constructed as a short hollow shaft on the main shaft w4.
Thus, at least six single-wheel planes and one dual-wheel plane result in this example of the first embodiment variation, with a total of at least 15 gear wheels, as well as a planetary gear set as a range group, whereby the gear ratio steps are balanced and little forces occur at the teeth of the gear wheels. Also, small synchronizations occur in the first three shift elements S1, S2, S3 so that only one larger, dimensional synchronization is required for the fourth shift element S4.
The respective shift scheme, is presented in
Based on the shift scheme, in the example one can see that the first forward gear 1 is shifted via the second clutch K2 and via the second shift element S2, which connects the idle gear z52 with the second counter shaft w3, as well as via the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing, whereby a second forward gear 2 is shifted via the first clutch K1 and via the first shift element S1, which connects the first transmission input shaft w1 with the main shaft w4, as well as via the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing. The third forward gear 3 is shifted via the second clutch K2 and via the second shift element S2, which connects the idle gear z42 with the second counter shaft w3, as well as the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing, whereby the fourth forward gear 4 is shifted via the first clutch K1 and the first shift element S1, which connects the idle gear z31 with the main shaft w4, as well as via the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing. The fifth forward gear 5 is shifted via the second clutch K2 and via the third shift element S3, which connects the idle gear z72 with the second counter shaft w3, as well as the fourth shift element S4, which is assigned to the ring gear HR of the planetary transmission and which has the neutral position N, whereby the sixth forward gear 6 is shifted as a direct gear via the first clutch K1 and the first shift element S1, which connects the first transmission input shaft w1 with the main shaft w4, as well as via the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission. The seventh forward gear 7 is shifted via the second clutch K2 and via the second shift element S2, which connects the idle gear z42 with the second counter shaft w3, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission, whereby the eighth forward gear 8 is shifted via the first clutch K1 and via the first shift element S1, which connects the idle gear z31 with the main shaft w4, as well as via the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
In addition, the reverse gear R1 is shifted via the second clutch K2 and via the third shift element S3, which connects the idle gear z62 with the second counter shaft w3, as well the fourth shift element, which connects the ring gear HR of the planetary transmission with the housing, whereby the additional reverse gear R2 is shifted via the second clutch K2 and the third shift element S3, which connects the idle gear z62 with the second counter shaft w3, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
Furthermore, the additional forward gear 5G, as a range group gear, is shifted via the second clutch K2 and the second shift element S2, which connects the idle gear z52 with the second counter shaft w3, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
In the first embodiment variation in accordance with
In accordance with
In accordance with a second embodiment variation of the double clutch transmission in
In the presented wheel set of
Thus, in accordance with
The related shift scheme is shown as an example in
As an example in shift scheme, it can be seen that the first forward gear 1 is shifted via the second clutch K2 and via the third shift element S3, which connects via the idle gear z52 with the second counter shaft w3, as well as via the fourth shift element S4, which connects the planetary transmission with the housing via the ring gear HR, whereby the second forward gear 2 is shifted via the first clutch K1 and via the first shift element S1, which connects the first transmission input shaft w1 and the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing. The third forward gear 3 is shifted via the second clutch K2 and the second shift element S2, which connects the idle gear z44 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing, whereby the fourth forward gear 4 is shifted via the first clutch K1 and the first shift element S1, which connects the idle gear z31 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing. The fifth forward gear 5 is shifted via the second clutch K2 and via the third shift element S3, which connects via the idle gear z72 with the second counter shaft w3, as well as the fourth shift element S4, which is assigned to the ring gear HR of the planetary transmission and provided in its neutral position N, whereby the sixth forward gear 6 is shifted via the first clutch K1 and the first shift element S1, which connects the first transmission input shaft w1 with the main shaft w4, as well as the at the fourth shift element S4, which connects the ring gear HR with the planet carrier PT of the planetary transmission, as a direct gear. The seventh forward gear 7 is shifted via the second clutch K2 and the second shift element S2, which connects the idle gear z44 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission, whereby the eighth forward gear 8 is shifted via the first clutch K1 and the first shift element S1, which connects the idle gear z31 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
In addition, the reverse gear R1 is shifted via the first clutch K1 and the second shift element S2, which connects the idle gear z64 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR of the planetary transmission with the housing, whereby the additional reverse gear R2 is shifted via the first clutch K1 and the second shift element S2, which connects the idle gear z64 with the main shaft w4, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
Also, the additional forward gear 5G, as a range group gear, is shifted via the second clutch K2 and the third shift element S3, which connects the idle gear z52 with the second counter shaft w3, as well as the fourth shift element S4, which connects the ring gear HR with the planetary carrier PT of the planetary transmission.
Thus, in the second embodiment variation according to
In accordance with
The second embodiment variation, in accordance with
Based on the first embodiment variation, a hybrid concept is exemplary presented in
A special advantage arises by a method where starting of the combustion engine can take place, via the first partial transmission, due to the de-coupling possibility of the output shaft via the neutral shift of the range group. Hereby, the lowest gear 1 of the second partial transmission and the largest gear 8 of the first partial transmission can be used, for instance, if during a disengaged second clutch K2, the idle gear z52 is connected with the second counter shaft w3, via the second shift element S2, and therefore also with the second transmission input shaft w2, and when also the idle gear z31 is connected with the main shaft w4, via the first shift element S1, and therefore also with the first transmission input shaft w1, and when the first clutch K1 is engaged and when also the range group or fourth shift element S4, respectively, is in the or its neutral position N, as it is presented for instance in
The advantage arises that the double clutch does not rotate during a pure electric drive, so that no dragging losses occur when driving via the partial transmission. In addition, the electric machine EM can replace a large synchronization, for instance at the fourth shift element, which is assigned to the ring gear HR of the planetary transmission.
It is also possible that the attachment of the electric machine EM can be realized via an additional constant transmission ratio or also via an additional shift element for the coupling or decoupling, respectively.
However, the presented hybrid concepts, which are only shown with the first embodiment variation, can also be used with the second embodiment variation in accordance with
Number | Date | Country | Kind |
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102011005028.0 | Mar 2011 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2012/051613 | 2/1/2012 | WO | 00 | 8/15/2013 |