Field of the Disclosed Subject Matter
The disclosed subject matter relates to a food container for packaging and serving of various combinations of food items, such as hamburgers and french fries, or other such combinations.
Description of Related Art
Many types of food items can be prepared, packaged, and sold by restaurants such as, for example, fast food restaurants, and takeout food vendors. Individual containers can be adapted for particular food items. Such containers generally are configured for a single food item, and often do not allow for both portability to carry the food item and stability for dining from the container.
Additionally, the efficiency in which multiple food items can be packaged can also be improved. For example, packaging multiple food items often involves handling of separate containers. The main food item, such as a hamburger, sandwich, or other food item, typically is sold with a side food item, such as french fries or onion rings, which is served to the consumer in a separate container. Such separate containers can add additional inefficiencies in packaging fast food meals and can involve additional expenses for businesses and restaurants. Similarly, containers for packaging multiple food items generally require extra handling for stacking containers and serving food items.
It is therefore desirable to provide a dual-compartment container, capable of easy stacking, having a hinged cover that can be opened to a substantially 180-degree position. It can also be desirable for the cover and base portions to include an engagement feature to secure the cover portion to the base portion in the closed position. Such an engagement feature can also provide a tactile indication to the user or server that the cover portion is secured in the closed position.
Additionally, it is desirable to provide a single folded blank for forming such containers, which can reduce manufacturing complexity, and reduce the number of pieces and costs associated with manufacture of disposable containers.
The purpose and advantages of the disclosed subject matter will be set forth in and apparent from the description that follows, as well as will be learned by practice of the disclosed subject matter. Additional advantages of the disclosed subject matter will be realized and attained by the methods and systems particularly pointed out in the written description and claims hereof, as well as from the appended drawings.
To achieve these and other advantages and in accordance with the purpose of the disclosed subject matter, as embodied and broadly described, the disclosed subject matter provides a dual-compartment food container, as well as a unitary blank for forming the dual-compartment food container.
As embodied herein, the dual-compartment food container of the present disclosed subject matter includes a base portion having first and second compartment areas defined therein. The base portion includes a base panel defining a bottom of the first and second compartment areas. First and second base end walls each extend from the base panel to a base rim. The first base end wall has a first base end wall dimension between the base panel and the base rim, and the second base end wall has a second base end wall dimension between the base panel and base rim. The first base end wall dimension is greater than the second base end wall dimension. The base portion also includes first and second base side walls each extending from the base panel to the base rim and defining opposing base sides of the base portion. At least one of the first and second base side walls includes an interlocking base tab.
Additionally, and further to the above, the dual-compartment food container of the present disclosed subject matter includes a cover portion hingedly movable relative the base portion between an open position and a closed position. In the closed position, the cover portion is disposed over the first compartment area of the base portion with the second compartment area of the base portion extending beyond the cover portion. The cover portion includes a cover panel defining a top of the cover portion. First and second cover end walls each extend from the cover panel to a cover rim. The first cover end wall has a first cover end wall dimension between the cover panel and the cover rim, and the second cover end wall has a second cover end wall dimension between the cover panel and cover rim. The first cover end wall dimension is greater than the second cover end wall dimension. The cover portion also includes first and second cover side walls each extending from the cover panel to the cover rim and defining opposing cover sides of the cover portion. At least one of the first and second cover side walls includes an interlocking cover tab configured to engage the at least one corresponding interlocking base tab when the cover portion is in the closed position.
Additionally, and further to the above, the dual-compartment food container of the disclosed subject matter includes a hinge portion disposed between the base portion and cover portion. The hinge portion includes first and second outer hinge fold lines each extending to first and second perpendicular score lines, respectively, and first and second inner hinge fold lines parallel with and offset from the first and second outer hinge fold lines. The first and second inner hinge fold lines extending between the first and second perpendicular score lines.
Additionally or alternatively, and as embodied herein, the dual-compartment food container can include first and second base side walls each having a base sidewall dimension between the base panel and the base rim, and the base sidewall dimension can be less than the first base end wall dimension. The first base end wall can extend from the base panel to a radiused outer end edge of the base rim. The first base end wall can further include opposing joining flaps extending outwardly from opposing outer edges of the first base end wall. Each of the opposing joining flaps can be configured to join to the first and second base side walls. The interlocking base tab can have a curved projection extending to a substantially linear edge portion of the at least one of the first or second base side wall. The second base end wall can further include opposing joining tabs extending from opposing outer edges of the second base end wall. The opposing joining tabs can be configured to join to the first and second base side walls.
Additionally or alternatively, and as embodied herein, the dual-compartment food container can include a hinge portion having a pair of inner score lines extending between the first and second inner hinge fold lines. Each of the inner score lines can be substantially collinear with the first and second inner hinge fold lines. The first and second perpendicular score lines can extend beyond the first and second outer hinge fold lines.
Additionally or alternatively, and as embodied herein, the dual-compartment food container can include first and second cover side walls each having a cover sidewall dimension between the cover panel and the cover rim. The cover side wall dimension can be less than the first cover end wall dimension. The cover side wall dimension can be greater than the base side wall dimension. The interlocking cover tab can have a curved projection having a curvature substantially equal to a curvature of a curved projection of the interlocking base tab. The first cover end wall dimension can be greater than the second cover end wall, and the first cover end wall can be configured to separate the first and second compartment areas of the base portion when the cover portion is in the closed position. The first and second cover side walls can each further include a joining tab extending therefrom and configured to join to the cover end wall.
The dual-compartment container can include any or all of the features described herein.
According to another aspect of the disclosed subject matter, and further to the above, a unitary blank for forming a dual-compartment container is provided. As embodied herein, the unitary blank of the present disclosed subject matter includes a base portion having a base panel with opposing first and second base side fold lines and opposing first and second base end fold lines. The base panel has a base panel length between the first and second base end fold lines. A first base end wall extends from the first base end fold line to a first base end edge, and the first base end wall has a first base end wall dimension between the first base end fold line and the first base end edge. A second base end wall extends from the second base end fold line to a second base end edge, and the second base end wall has a second base end wall dimension between the second base end fold line and the second base end edge. The first and second base side walls extend from the first and second base side fold lines, respectively, to a first and second base side edge. The first and second base side walls have a base side wall dimension between the first and second base side fold lines and the first and second base side edge. At least one of the base side edges has an interlocking base tab.
Additionally, and further to the above, the unitary blank of the disclosed subject matter includes a cover panel portion having a cover panel with opposing first and second cover side fold lines and first and second cover end fold lines. The cover panel has a cover panel length between the first and second cover end fold lines. A first cover end wall extends from the first cover end fold line to a first cover end edge, and the first cover end wall has a first cover end wall dimension between the first cover end fold line and the first cover end edge. A second cover end wall extends from the second cover end fold line to a second cover end edge, and the second cover end wall has a second cover end wall dimension between the second cover end fold line and the second cover end edge. The first and second cover side walls extend from the first and second cover side fold lines, respectively, to a cover side edge. The first and second cover side walls have a cover side wall dimension between the first and second cover side fold lines and the first and second cover side edge. At least one of the cover side edges has a an interlocking cover tab substantially aligned and configured to engage a corresponding interlocking base tab.
Additionally, and further to the above, the unitary blank of the disclosed subject matter includes a hinge portion disposed between the base portion and the cover portion. The hinge portion includes first and second outer hinge fold lines each extending to first and second perpendicular score lines, respectively, and first and second inner hinge fold lines parallel with and offset from the first and second outer hinge fold lines. The first and second inner hinge fold lines extend between the first and second perpendicular score lines.
Additionally, or alternatively, and as embodied herein, the unitary blank can include a base sidewall dimension that is less than the first base end wall dimension. The first base end wall can extend from the base panel to a radiused outer end edge of the base rim. The first base end wall dimension can be greater than the second base end wall dimension. The first base end wall can further include opposing joining flaps extending outwardly from opposing outer base edge fold lines of the first base end wall. The opposing joining flaps can be configured to join to the first and second base side walls, respectively, when the first base end wall is folded about the first base end fold line. The at least one interlocking base tab can have a curved projection extending to a substantially linear edge portion of the at least one of the first or second base side wall. The second base end wall can further include opposing joining tabs extending from opposing outer base edge fold lines of the second base end wall. The opposing joining tabs can be configured to join to the first and second base side walls, respectively, when the second base end wall is folded about the second base end fold line.
Additionally, or alternatively, and further to the above, the first cover end wall dimension can be approximately equal to the second base end wall dimension. The cover top panel length can be less than the bottom panel length. The first cover end wall can further include opposing cover joining tabs extending outwardly from opposing outer cover edge fold lines of the first cover end wall. The cover joining tabs can be configured to join to the first and second cover side walls, respectively, when the first cover end wall is folded about the first cover end fold line. The at least one interlocking cover tab can have a curved projection having a curvature substantially equal to a curvature of a curved projection of the interlocking base tab. The first and second cover side walls can each further include a joining tab extending from an outer end fold line. The joining tab can be configured to join to the second cover end wall when the second cover end wall is folded about the second cover end fold line. The first cover end wall can have a greatest dimension substantially equal to the second cover end wall dimension and the second base end wall dimension combined. The first cover end edge can have a concave shape relative the cover panel.
Additionally, or alternatively, and further to the above, the hinge portion can further include a pair of inner score lines extending between the first and second inner hinge fold lines. Each of the inner score lines can be substantially collinear with the first and second inner hinge fold lines. The first and second perpendicular score lines can extend beyond the first and second outer hinge fold lines
The unitary blank can include any or all of the features described herein.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the disclosed subject matter claimed.
The accompanying drawings, which are incorporated in and constitute part of this specification, are included to illustrate and provide a further understanding of the disclosed subject matter. Together with the description, the drawings serve to explain the principles of the disclosed subject matter.
Reference will now be made in detail to the various exemplary embodiments of the disclosed subject matter, exemplary embodiments of which are illustrated in the accompanying drawings. The structure and corresponding method of operation of the disclosed subject matter will be described in conjunction with the detailed description of the system.
The apparatus and methods presented herein may be used for transport of food items and other perishable and nonperishable products. The disclosed subject matter is particularly suited for packaging and serving of food items or combinations of food items, wherein the container can convert between a closed position, in which the contents of the container are enclosed, and an open position, in which the container includes a dual-compartment base portion for receiving and storing food items. Also, the container includes a hinge portion that can allow a cover portion to move into a substantially 180-degree open position relative the base portion.
Particularly, the disclosed subject matter is directed to a container for holding food items, wherein the container has a base portion defining first and second communicating compartment areas for holding food items and a cover portion moveable between open and closed positions. With the cover portion disposed over the first compartment area of the base portion in the closed position, the container can serve as a secure and reliable packaging carton. The second compartment area can serve to hold food items, such as french fries, or other side food items, in an upright position. Additionally, the container of the present disclosed subject matter can be stacked in a nested fashion when in the open position for easy serving and packaging of food items.
The accompanying figures, where like reference numerals refer to identical or functionally similar elements throughout separate views, serve to further illustrate various embodiments and to explain various principles and advantages all in accordance with the disclosed subject matter. For purpose of explanation and illustration, and not limitation, exemplary embodiments of the container, and a blank for forming the container, in accordance with the disclosed subject matter are shown in
For purpose of illustration, and not limitation, reference will be made to a container, or dual-compartment container, intended to contain food items. As used herein, the terms “front,” “end,” “side,” “top,” and “bottom” are used for the purpose of illustration only, and not limitation. That is, it is recognizable that the terms “front,” “end,” “side,” “top,” and “bottom” are interchangeable and are merely used herein as a point of reference. Additionally, as used herein, the term “score line” includes a line incised or otherwise cut through the surface of the container or the blank used to form the container of the disclosed subject matter, and the term “fold line” includes a line of indentation or bending formed in the surface of the container or the blank used to form the container of the disclosed subject matter.
As embodied herein, a dual-compartment food container of the disclosed subject matter includes a base portion having first and second compartment areas defined therein.
The base portion includes a base panel defining a bottom of the first and second compartment areas. First and second base end walls each extend from the base panel to a base rim of the base portion. The first base end wall has a first base end wall dimension between the base panel and the base rim, and the second base end wall has a second base end wall dimension between the base panel and base rim. The first base end wall dimension is greater than the second base end wall dimension. The base portion also includes first and second base side walls each extending from the base panel to the base rim and defining opposing base sides of the base portion. At least one of the first and second base side walls includes an interlocking base tab. Additionally, the dual-compartment container of the present disclosed subject matter includes a cover portion hingedly movable relative the base portion between an open position and a closed position. In the closed position, the cover portion is disposed over the first compartment area of the base portion with the second compartment area of the base portion extending beyond the cover portion. The cover portion includes a cover panel defining a top of the cover portion. First and second cover end walls each extend from the cover panel to a cover rim of the cover portion. The first cover end wall has a first cover end wall dimension between the cover panel and the cover rim, and the second cover end wall has a second cover end wall dimension between the cover panel and cover rim. The first cover end wall dimension is greater than the second cover end wall dimension. The cover portion also includes first and second cover side walls each extending from the cover panel to the cover rim and defining opposing cover sides of the cover portion. At least one of the first and second cover side walls includes an interlocking cover tab configured to engage the at least one corresponding interlocking base tab when the cover portion is in the closed position.
Additionally, the dual-compartment container of the present disclosed subject matter includes a hinge portion disposed between the base portion and cover portion. The hinge portion includes first and second outer hinge fold lines each extending to first and second perpendicular score lines, respectively, and first and second inner hinge fold lines parallel with and offset from the first and second outer hinge fold lines. The first and second inner hinge fold lines extending between the first and second perpendicular score lines.
For the purpose of illustration, and not limitation, reference is made to the exemplary dual-compartment container 100 shown in exemplary
As shown in
As shown in exemplary
Additionally, base portion 110 generally includes opposing first and second base side walls (112, 114), each integral with the base panel 101, and each extending a base side wall dimension from the base panel to the base rim. As embodied herein, and as illustrated for example in
As shown for example in
As shown in exemplary
Additionally, or alternatively, the first and second base side walls (112, 114) of the base portion 110 can extend from the base panel 101 the base side wall dimension. As previously described, the base side wall dimension of the first and second base side walls (112, 114) can be less than the first base end wall dimension. For example, and without limitation, the base side wall dimension can be approximately one-half the first base end wall dimension for a substantial portion of a length of the first and second base side walls (112, 114). At least one or both of the first and second base side walls (112, 114) can include at a projection defining an interlocking base tab (116, 118). Additionally or alternatively, the at least one interlocking base tab (116, 118) can have a curved edge extending to a substantially linear portion of the corresponding first or second base side wall. For purpose of illustration, and not limitation, the at least one interlocking base tab can have a curved edge with a radius of curvature within a range of 3/16 inch radius to ⅜ inch radius.
With reference to
The first and second cover side walls (132, 134) can be joined to the second cover end wall 144, for example and without limitation, by adhesively bonding opposing joining tabs (146, 148), which extend outwardly therefrom. Additionally, or alternatively the second cover end wall can provide slits to receive joining tabs (146, 148) therein. The first cover end wall dimension can be greater than the second cover end wall dimension. Additionally, or alternatively, the first cover end wall dimension can be can be substantially equal to the second cover end wall dimension and the second base end wall dimension combined. Furthermore, the first cover end wall can extend to an outer end edge of the cover rim. Additionally or alternatively, the outer end edge of the cover rim 149 can have a concave shape relative the cover panel 131, as shown in
Additionally, cover portion 130 generally includes opposing first and second cover side walls (132, 134), each integral with the cover panel 131, and each extending a cover side wall dimension from the cover panel to the cover rim. For purpose of illustration, and not limitation, the cover side wall dimension can be within a range of 1¼ inches to 2¾ inches, and as embodied herein, can be 1½ inches. By way of example, and not limitation, at least one or both of the first and second cover side walls (132, 134) can include an interlocking cover tab (156, 158). As shown in
Additionally, or alternatively, and as illustrated by way of example, and not limitation in
With continued reference to
As shown in exemplary
As embodied herein and illustrated by way of example, and not limitation, in
In operation, for purpose of illustration and not limitation, the base portion 110 of the dual-compartment container 100 can be used to contain pairs of food items, such as, for example, a hamburger and french fries, to provide a meal of two different items in a disposable container. For example and without limitation, the base portion 110 can be integral with the cover portion 130 along the second base end wall 124. Alternatively, the base portion 110 can be integral with the cover portion 130 along a first or second base side wall (112, 114).
The cover portion 130 is hingedly movable relative the base portion 110 between an open position and a closed position about a hinge portion 160, as illustrated by way of example in
To move the dual-compartment container from the open position to the closed position, a user, such as a food preparer, server or customer, can pivot the cover portion 130 about the hinge portion 160 toward the base portion 110. When the cover portion 130 is moved over the first compartment area 102 of the base portion 110, the at least one interlocking cover tab (156, 158) of the at least one cover side wall (132, 134) can initially engage the at least one interlocking base tab (116, 118) of the at least one base side wall (112, 114). Further urging of the cover portion 130 toward the base portion 110 can generate a frictional force between the interlocking cover tabs and the interlocking base tabs, which can provide tactile feedback to the user, as shown by way of example and not limitation in
Additionally or alternatively, and as illustrated in exemplary
To move the dual-compartment container from the closed position to the open position, the user can pivot the cover portion 130 about the hinge portion 160 away from the base portion 110. For example and without limitation, a user can exert sufficient upward force on the cover portion 130 to overcome the frictional retention of the engaged interlocking cover and base tabs. Additionally, the cover portion 130 can be moved from the closed to the open position by pivoting the cover portion 130 away from the base portion 110, such as, for example and without limitation, by a lifting movement of the cover rim 149 about the dual-compartment container hinge portion 160, as shown by way of example and not limitation in
In the open position, as illustrated by way of example, and not limitation, in
According to another aspect of the disclosed subject matter, a unitary blank for forming a dual-compartment container is provided. As embodied herein, the unitary blank of the disclosed subject matter can have dimensions corresponding to the exemplary dimensions of the dual-compartment container, as described herein. The unitary blank includes a base portion having a base panel with opposing first and second base side fold lines and opposing first and second base end fold lines. The base panel has a base panel length between the first and second base end fold lines. A first base end wall extends from the first base end fold line to a first base end edge, and the first base end wall has a first base end wall dimension between the first base end fold line and the first base end edge. A second base end wall extends from the second base end fold line to a second base end edge, and the second base end wall has a second base end wall dimension between the second base end fold line and the second base end edge. The first and second base side walls extend from the first and second base side fold lines, respectively, to a first and second base side edge. The first and second base side walls have a base side wall dimension between the first and second base side fold lines and the first and second base side edges. At least one of the base side edges has an interlocking base tab.
Additionally, the unitary blank of the disclosed subject matter includes a cover panel portion having a cover panel with opposing first and second cover side fold lines and first and second cover end fold lines. The cover panel has a cover panel length between the first and second cover end fold lines. A first cover end wall extends from the first cover end fold line to a first cover end edge, and the first cover end wall has a first cover end wall dimension between the first cover end fold line and the first cover end edge. A second cover end wall extends from the second cover end fold line to a second cover end edge, and the second cover end wall has a second cover end wall dimension between the second cover end fold line and the second cover end edge. The first and second cover side walls extend from the first and second cover side fold lines, respectively, to a cover side edge. The first and second cover side walls have a cover side wall dimension between the first and second cover side fold lines and the first and second cover side edges. At least one of the cover side edges has a an interlocking cover tab substantially aligned and configured to engage a corresponding interlocking base tab.
Referring now to the blank 200 of
Referring still to
Opposing base side walls (212, 214) are coextensive with the base panel 201 along corresponding first and second base side fold lines (211, 213). Each of the first and second base side walls (212, 214) extend a base side wall dimension from the first and second base side fold lines (211, 213) to the base rim. At least one or both of the base side walls (212, 214) includes an interlocking tab (216, 218). The interlocking tab (216, 218) of the at least one or both of the first and second base side walls (212, 214) can be a raised projection, and can have a curved edge extending to a substantially linear portion of the corresponding first or second base side wall (212, 214).
To form the cover portion 130 of the dual-compartment container 100 herein disclosed, reference still is made to blank 200 depicted in exemplary
With continued reference to
Each of the first and second cover side walls (232, 234) further includes a joining tab (252, 254) extending respectively from an outer end fold line (255, 257) proximate the at least one interlocking cover tab (256, 258) of the first and second cover side walls (232, 234). The joining tabs (252, 254) of the first and second cover side walls (232, 234) can be configured to join to the first cover end wall 242, such as, for example and without limitation, by adhesive bonding when the second cover end fold line 243 is folded toward the first and second cover side walls (232, 234). Additionally or alternatively, slits can be provided in the first cover end wall 242 to receive projecting tabs (252, 254) therein.
To form the hinge portion 160 of the dual-compartment container 100, reference again is made to unitary blank 200 depicted in exemplary
The dual-compartment containers disclosed herein are preferably disposable, but it is contemplated that they can be reused at a future time. Also, the containers can be constructed from materials suitable to be placed in a heating apparatus, such as a microwave, to heat the food and/or used for storage in the refrigerator or freezer. Additionally, the materials from which the food container is made need not be the same throughout. The containers and blanks described herein can be manufactured from any suitable material, including but not limited to pulp board, paperboard, micro-flute corrugated material, expanded polystyrene foam, oriented polystyrene (OPS), polypropylene, mineral filled polypropylene, amorphous polyethylene terephthalate (APET), thermoplastics, paper, or any other suitable material.
It is to be recognized that the dimensions and relative proportions of the base panel, first and second base side walls, first and second base end walls, cover panel, first and second cover side walls, and first and second cover end walls, joining flaps, joining tabs, etc. of the dual-compartment food container or blank will vary according to the exact size and intended use of the food container or blank. While an essentially rectangular container formed by a blank is herein described, one of ordinary skill in the art will recognize that any suitable shape and depth of the food container and corresponding blank can be employed and the disclosed subject matter is not so limited. Other suitable shapes include triangles, cylinders, ovals, various polygons, etc., having any suitable dimensions.
While the disclosed subject matter is described herein in terms of certain illustrations and examples, those skilled in the art will recognize that various modifications and improvements may be made to the disclosed subject matter without departing from the scope thereof. Moreover, although individual features of one embodiment of the disclosed subject matter may be discussed herein or shown in the drawings of the one embodiment and not in other embodiments, it should be apparent that individual features of one embodiment may be combined with one or more features of another embodiment or features from a plurality of embodiments.
In addition to the specific embodiments claimed below, the disclosed subject matter is also directed to other embodiments having any other possible combination of the dependent features claimed below and those disclosed above. As such, the particular features presented in the dependent claims and disclosed above can be combined with each other in other manners within the scope of the disclosed subject matter such that the disclosed subject matter should be recognized as also specifically directed to other embodiments having any other possible combinations. For example and without limitation, the container can be arranged with the hinge portion disposed between a base side wall and a cover side wall with interlocking base and cover tabs disposed on opposite side walls. Thus, the foregoing description of specific embodiments of the disclosed subject matter has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosed subject matter to those embodiments disclosed.
The description herein merely illustrates the principles of the disclosed subject matter. Various modifications and alterations to the described embodiments will be apparent to those skilled in the art in view of the teachings herein. Accordingly, the disclosure herein is intended to be illustrative, but not limiting, of the scope of the disclosed subject matter.
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