Embodiments relate to a dual compression driver with an annular exit to the waveguide or horn.
Dual compression drivers include two annular diaphragms, where the diaphragms either have the same profile and work in the same frequency range or have different profiles and radiate in different frequency bands. In addition to the two diaphragms, a dual compression driver includes two motor assemblies and two phasing plugs. The phasing plugs are positioned to face each other and the diaphragms radiate through two acoustic chambers that have a mutual acoustic load (waveguide or horn).
Comparing a dual compression driver with a regular driver having a dome diaphragm and the same diameter of the voice coil, the moving mass of each diaphragm in the dual compression driver is lower because the mass is split between the two diaphragms. Advantageously, a lower moving mass extends the high-frequency range of the dual compression driver. Having two voice coils instead of one decreases the thermal compression and increases the dynamic range and the maximum SPL (sound pressure level), because the same level of the output acoustic signal is reached at a smaller displacement of each voice coil and each diaphragm. For the same reason, the distortion at low frequencies is smaller as well in dual compression drivers compared with regular drivers.
Existing dual compression drivers utilize a circular exit. The diameter of the exit is related to cross-modes that are excited at the entrance of the corresponding horn or waveguide, and to the directivity control at high frequencies. In a constant-directivity waveguide, control of directivity is lost when the diameter of the exit of the driver (equal to the diameter of the waveguide or horn entrance) is comparable to the wavelength of the radiated signal. The same effect is observed in waveguides used in line arrays, where larger exit diameters worsen the high-frequency directivity control.
In line arrays, the entrance of the waveguide is typically circular, whereas the exit of the waveguide is typically rectangular with its vertical dimension significantly larger than the horizontal dimension. As such, wide directivity is provided in the horizontal plane and narrow directivity is provided in the vertical plane. The goal of waveguides in line arrays is to transform the circular entrance to the rectangular exit and provide a “flat” wavefront in the vertical plane, creating a cylindrical wave instead of a spherical one when a number of line arrays is stacked vertically and a single or several waveguides form a very long vertically oriented radiator. This is accomplished via the progressive time delay of sound waves towards the middle of the vertically-oriented exit in such a way that the arrival time of sound waves is equal along the vertical profile of the waveguide. In all such drivers with a circular exit and corresponding circular entrance to the waveguide, the acoustical path must narrow to reach the exit of the driver, and then start widening again in the waveguide, creating unnecessary redundancy.
In one or more embodiments, a dual compression driver includes a first driver assembly including a first motor assembly disposed about a central axis at a first end of the dual compression driver, a first annular diaphragm disposed coaxially above and operably connected to the first motor assembly, and a first phasing plug disposed coaxially above the first annular diaphragm, the first phasing plug including an input side oriented toward the first annular diaphragm and an output side oriented away from the first annular diaphragm, the first phasing plug including a first plurality of apertures extending therethrough. A second driver assembly includes a second motor assembly disposed about the central axis at a second end of the dual compression driver, a second annular diaphragm disposed coaxially below and operably connected to the second motor assembly, and a second phasing plug disposed coaxially below the second annular diaphragm, the second phasing plug including an input side oriented toward the second annular diaphragm and an output side oriented away from the second annular diaphragm, the second phasing plug including a second plurality of apertures extending therethrough. A hollow extension duct has a bottom end mounted to the first phasing plug and a top end extending toward the second end of the dual compression driver, wherein an inner surface of the extension duct and an outer surface of the second driver assembly form an annular pathway terminating at an annular exit at the second end of the dual compression driver. Acoustic signals from the first plurality of apertures merge with acoustic signals from the second plurality of apertures between the output side of the first phasing plug and the output side of the second phasing plug and radiate radially outward to the annular pathway and through the annular exit.
In one or more embodiments, the second driver assembly includes a housing mounted at the second end of the dual compression driver, a side surface of the housing forming at least part of the annular pathway. In one or more embodiments, a diameter of the first phasing plug is greater than a diameter of the second phasing plug.
In one or more embodiments, the extension duct is generally cylindrical. In one or more embodiments, the inner surface of the extension duct includes a plurality of spaced members defining acoustic channels therebetween. In one or more embodiments, each of the plurality of spaced members are wider at the bottom end of the extension duct compared with the top end, such that the acoustic channels expand from the bottom end of the extension duct to the top end of the extension duct.
In one or more embodiments, the first motor assembly includes a first annular magnet and the second motor assembly includes a second annular magnet. In one or more embodiments, the first plurality of apertures and the second plurality of apertures are each arranged generally circumferentially about the central axis. In one or more embodiments, the first plurality of apertures and the second plurality of apertures each have a zig zag configuration around the central axis.
In one or more embodiments, the output side of the first phasing plug includes a first plurality of radial channels extending outwardly from the first plurality of apertures, and the output side of the second phasing plug includes a second plurality of radial channels extending outwardly from the second plurality of apertures, the first plurality of radial channels and the second plurality of radial channels forming part of a shared acoustic path for the merged acoustic signals toward the annular pathway. In one or more embodiments, the first plurality of radial channels expand in width from the first plurality of apertures toward an outer edge of the first phasing plug, and the second plurality of radial channels expand in width from the second plurality of apertures toward an outer edge of the second phasing plug.
In one or more embodiments, the first phasing plug includes a first base portion and a first mounting portion extending downwardly from the first base portion on the input side of the first phasing plug for mounting to the first motor assembly, and the second phasing plug includes a second base portion and a second mounting portion extending upwardly from the second base portion on the input side of the second phasing plug for mounting to the second motor assembly.
In one or more embodiments, a first compression chamber is defined between the input side of the first phasing plug and the first annular diaphragm, and a second compression chamber is defined between the input side of the second phasing plug and the second annular diaphragm, the first plurality of apertures forming an exit to the first compression chamber and the second plurality of apertures forming an exit to the second compression chamber.
In one or more embodiments, a dual compression driver includes a first driver assembly including a first motor assembly disposed about a central axis at a first end of the dual compression driver, a first annular diaphragm disposed coaxially above and operably connected to the first motor assembly, and a first phasing plug disposed coaxially above the first annular diaphragm, the first phasing plug including an input side oriented toward the first annular diaphragm and an output side oriented away from the first annular diaphragm, the first phasing plug including a first plurality of apertures extending therethrough. A second driver assembly includes a second motor assembly disposed about the central axis at a second end of the dual compression driver, a second annular diaphragm disposed coaxially below and operably connected to the second motor assembly, and a second phasing plug disposed coaxially below the second annular diaphragm, the second phasing plug including an input side oriented toward the second annular diaphragm and an output side oriented away from the second annular diaphragm, the second phasing plug including a second plurality of apertures extending therethrough. A hollow extension duct has a bottom end mounted to the first phasing plug and a top end extending toward the second end of the dual compression driver. A housing is mounted to the second driver assembly at the second end of the dual compression driver, wherein an inner surface of the extension duct and an outer surface of the housing form an annular pathway terminating at an annular exit at the second end of the dual compression driver. Acoustic signals from the first plurality of apertures merge with acoustic signals from the second plurality of apertures between the output side of the first phasing plug and the output side of the second phasing plug and radiate radially outward to the annular pathway and through the annular exit.
In one or more embodiments, the extension duct has a generally frustoconical shape, expanding in width from the bottom end of the extension duct to the top end of the extension duct, and the housing substantially surrounds the second driver assembly, with the top end of the housing wider than the bottom end of the housing.
In one or more embodiments, a transducer includes a dual compression driver and a waveguide. The dual compression driver includes a first driver assembly including a first motor assembly disposed about a central axis at a first end of the dual compression driver, a first annular diaphragm disposed coaxially above and operably connected to the first motor assembly, and a first phasing plug mounted to the first motor assembly coaxially above the first annular diaphragm, the first phasing plug including an input side oriented toward the first annular diaphragm and an output side oriented away from the first annular diaphragm, the first phasing plug including a first plurality of apertures extending therethrough. The dual compression driver further includes a second driver assembly including a second motor assembly disposed about the central axis at a second end of the dual compression driver, a second annular diaphragm disposed coaxially below and operably connected to the second motor assembly, and a second phasing plug mounted to the second motor assembly coaxially below the second annular diaphragm, the second phasing plug including an input side oriented toward the second annular diaphragm and an output side oriented away from the second annular diaphragm, the second phasing plug including a second plurality of apertures extending therethrough. A hollow extension duct has a bottom end mounted to the first phasing plug and a top end extending toward the second end of the dual compression driver, wherein an inner surface of the extension duct and an outer surface of the second driver assembly form an annular waveguide terminating at an annular exit at the second end of the dual compression driver. Acoustic signals from the first plurality of apertures merge with acoustic signals from the second plurality of apertures between the output side of the first phasing plug and the output side of the second phasing plug and radiate radially outward to the annular waveguide and through the annular exit. The waveguide is disposed on the top end of the extension duct and has an annular inlet adjacent the annular exit of the dual compression driver.
In one or more embodiments, the extension duct includes an upper flange for mounting the waveguide. In one or more embodiments, the waveguide includes a rectangular outlet.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
It is understood that directional identifiers such as, but not limited to, top, bottom, above, below, upper, lower, upwardly and downwardly used herein for descriptive purposes are not intended to be limiting, and are simply used to provide an exemplary environment for the components of the dual compression driver as disclosed herein. Any directional terms as used herein are merely to indicate the relative placement of various components of the dual compression driver and are not intended to limit components to any particular orientation in space.
The configuration of existing dual compression drivers does not allow for an annular exit because the acoustic signals are directed from the adjacent phasing plugs inward through the radial channels and then axially toward the circular exit of the dual driver. The disclosed embodiments make it possible to have an annular exit in the dual compression driver by directing the output acoustic signals radially, and not inward, but outward in each phasing plug. This configuration merges the acoustic signals from two driver assemblies and radiates the merged acoustic signals outward and then upward toward the annular exit. The conduit for the signal propagation to the annular exit is formed by the external cylindrical surface of the dual driver and an extension duct attached to the rear phasing plug, as described further below. Embodiments disclosed herein are scalable and advantageous for various applications, especially in line arrays.
With reference first to
As shown in the cross-sectional view of
With continuing reference to
Turning now to
In a compression driver, the diaphragm is loaded by a compression chamber, which is a thin layer of air separating the diaphragm from the phasing plug. In the embodiments disclosed herein, and as best shown in
In one or more embodiments, the first phasing plug 144 may include a first base portion 164 and a first mounting portion 166 extending downwardly from the first base portion 164 on the first input side 146 for mounting the first phasing plug 144 to the first motor assembly 108 (
A first central bore 176 coaxial with the central axis 106 is formed through a thickness (axial direction) of the first base portion 164, and a second central bore 178 coaxial with the central axis 106 is formed through a thickness of the second base portion 168, through which a fastener 180 may secure the first driver assembly 102 to the second driver assembly 104 (see
Acoustic signals created by the first annular diaphragm 132 travel through the first plurality of apertures 156 which serve as an entrance to the first phasing plug 144, and acoustic signals created by the second annular diaphragm 134 travel through the second plurality of apertures 158 which serve as an entrance to the second phasing plug 150. Accordingly, the area of the entrance to the first phasing plug 144 and to the second phasing plug 150 is significantly smaller than the area of the first annular diaphragm 132 and the second annular diaphragm 134, respectively. As illustrated in
In one or more embodiments, the first output side 148 includes a first plurality of radial channels 182 (
Referring now to
In one or more embodiments, the extension duct 192 may be generally cylindrical, with an inner surface 198 of the extension duct 192 including a plurality of spaced members 200 protruding from the inner surface 198 and defining acoustic channels 202 therebetween. In one or more embodiments, each of the plurality of spaced members 200 are wider at the bottom end 194 of the extension duct 192 compared with the top end 196 thereof, such that the acoustic channels 202 expand from the bottom end 194 to the top end 196 of the extension duct 192. In one or more embodiments, the plurality of spaced members 200 may have a shape which is generally triangular or which has a “bullet”-shaped, rounded profile (see
In one or more embodiments, a diameter of the first phasing plug 144 is greater than a diameter of the second phasing plug 150 as illustrated in
With reference to
As shown in
An exemplary waveguide 230 for the dual compression driver 100 is illustrated in
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.