The present invention relates to closures for windows, doors, or other portals. More particularly, the present invention relates to a dual curtain closure system utilizing hook and loop fastening material to attach roll-up curtains to the lateral margins of a portal.
Sealable curtain systems are known in the prior art. One such sealable curtain taught in U.S. Pat. No. 5,566,736 to Crider et al., incorporated herein by reference, and specifically shown in FIG. 5 of the '736 patent, has two curtains, two channel members, and two elongated rods. The channel members are C-shaped and the lateral ends of each elongated rod are slidably secured therein. Each rod is supported by a single curtain and each curtain is designed to form a seal with only the adjacent lateral side of each channel member. Affixed to the longitudinal sides of each curtain and the lateral sides of the channel members are complementary closure members, such as hook and loop fastening material.
Due to the structure of the '736 patent system, when the curtains are not at their bottommost positions, the portion of each longitudinal side of the first curtain having loop fastening material affixed directly thereto abuts almost the entire circumference of the rod captured within the pocket of the first curtain. If an exterior force is applied to the first curtain, the first curtain rod is urged in the same direction. If the exterior force is adequate and in the general direction towards the lateral sides of the channel members not adjacent to the first curtain, the first curtain may detach from the adjacent lateral side of the channel member and attach to the nonadjacent lateral side of the channel member due to the engagement of the loop fastening material affixed to the longitudinal side of the first curtain with the hook fastening material affixed to the nonadjacent lateral side of the channel member. Following such an event, the first curtain must be detached from the nonadjacent lateral side of the channel member and raised above the point at which the initial detachment occurred so that the curtains may be lowered along their intended paths.
In an attempt to overcome the foregoing problem, the mating hook and loop fasteners on each curtain and corresponding lateral side of each channel member were (1) reduced in width and (2) the mating hook and loop fasteners on one lateral side of a channel member were offset from the mating hook and loop fasteners on the opposite lateral side of the channel member. Thus, if the first curtain was detached from its adjacent lateral side of a channel member, it was prevented from attaching to the nonadjacent lateral side of the channel member because the loop fastener on the first curtain did not align with the hook fastener on the nonadjacent lateral side of the channel member. Although these modifications greatly reduced curtain hang up, other problems arose. Specifically, the reduced width of the mating hook and loop fasteners led to a less secure seal. Also, if a curtain was slightly misaligned with the lateral side of a channel member, the reduced width of the mating hook and loop fasteners sometimes led to inadequate overlap and, consequently, insufficient sealing between the mating hook and loop fasteners. This sometimes also resulted in creases forming in the curtains, which if recurrent, reduced the life of the curtains.
Accordingly, what is needed is an apparatus that overcomes the foregoing problems and allows each longitudinal side of each curtain to become sealably attached to only the adjacent lateral side of each channel member.
In view of the foregoing disadvantage inherent in sealable curtain systems utilizing hook and loop fastening material, the present invention provides an improved dual curtain closure system wherein the same is able to form a sealing engagement between each longitudinal side of a sealable curtain and the adjacent lateral side of each channel member, while resisting forming a sealing engagement between the longitudinal side of the curtain and the nonadjacent lateral side of each channel member. To attain this, the preferred embodiment of the present invention is a sealable curtain system having two flexible covers or curtains selected from a material suitable to affect the type of closure sought. For example, if the closure is to allow ventilation but obstruct light, the material of the curtain would be of a weave that would be permeable to air but block a certain amount of light. Similarly, the closure could be impervious to moisture yet permeable to air, or vapor proof yet transparent, or opaque and vapor proof as the needs of the building on which the closure is used require.
The curtains are at least as wide as the portal opening to be covered and are longer than the height of the opening. The curtains are sealed by means of hook and loop fastening material, such that each lateral margin of each curtain has a strip of loop fastening material affixed thereto, and a complementary strip of hook fastening material is affixed to the inside of the adjacent lateral side of the adjacent channel member. The hook fastening material has only downwardly facing hooks. The top end of each curtain is rigidly affixed across the top of the portal opening. The opposite ends of the curtains are upturned and connected to a driven take-up roller mounted above the portal opening, thus forming a pocket in each curtain. Two elongated rods extend lengthwise through the pockets and across the portal opening, thus each elongated rod is supported within a pocket of one curtain with the ends of the elongated rod captured within the channel members. The rods are maintained at different heights relative to each other. Activation of the driven take-up roller lengthens or shortens the effective length of the curtains and moves the rods upwardly or downwardly within the channels such that the mating hook and loop fasteners are positioned to seal and unseal the curtains to the channel members.
The preferred apparatus of the dual curtain closure system is indicated generally by the numeral 10. As best shown in
The apparatus 10 has a first brace or bar 17 and second brace or plate 37. Each brace 17, 37 preferably extends across the width of the opening 11 and is mounted superjacent the opening 11. Each brace 17, 37 has opposing ends, each of which is preferably attached to a channel member 12, 13. The braces 17, 37 are preferably made of metal for increased durability. Attached to the first brace 17 is a first end 19 of a first curtain 18 and attached to the second brace 37 is a first end 39 of a second curtain 38. Each curtain 18, 38 is preferably a flexible material selected in accordance with the purposes of the present invention for the ability of the curtain 18, 38 to block or transmit light, air, or moisture from one side of the curtain 18, 38 to the other. The length of each curtain 18, 38 is preferably greater than the length of the lateral margins of the opening 11 such that each curtain 18, 38 is capable of covering the entire opening 11. The first curtain 18 has first 21 and second 22 longitudinal sides and the second curtain 38 has first 41 and second 42 longitudinal sides with the first longitudinal side 21, 41 of each curtain 18, 38 positioned along the same lateral margin as the first channel member 12 and with the second longitudinal side 22, 42 of each curtain 18, 38 positioned along the same lateral margin as the second channel member 13. Each curtain 18, 38 has an interior surface 18a, 38a and an exterior surface 18b, 38b. When the curtains 18, 38 are in a lowered position, the interior surfaces 18a, 38a preferably face one another and the exterior surfaces 18b, 38b preferably face away from the opening 11.
Each longitudinal side 21, 22, 41, 42 of each exterior surface 18b, 38b of each curtain 18, 38 is releasably attachable to one attachment member 12a, 12c, 13a, 13c. Specifically, the first longitudinal side 21 of the exterior surface 18b of the first curtain 18 is releasably attachable to the first attachment member 12a, the second longitudinal side 22 of the exterior surface 18b of the first curtain 18 is releasably attachable to the third attachment member 13a, the first longitudinal side 41 of the exterior surface 38b of the second curtain 38 is releasably attachable to the second attachment member 12c, and the second longitudinal side 42 of the exterior surface 38b of the second curtain 38 is releasably attachable to the fourth attachment member 13c. The releasable attachments of the longitudinal sides 21, 22, 41, 42 to the attachment members 12a, 12c, 13a, 13c are achieved through hook and loop fastening material. Each attachment member 12a, 12c, 13a, 13c has hook fastening material 15 affixed to the inner surface 120a, 120c, 130a, 130c thereof. Affixed to each longitudinal side 21, 22, 41, 42 is loop fastening material 16 complementary to the hook fastening material 15 affixed to the attachment members 12a, 12c, 13a, 13c. The attachment of loop fastening material 16 to each longitudinal side 21, 22, 41, 42 is preferably along, or in the alternative relatively near, the lateral edges of the curtains 18, 38.
The first curtain 18 has a second end 23 opposite the first end 19 and the second curtain 38 has a second end 43 opposite the first end 39. As best shown in
As noted above, supported within the pocket 25 of the first curtain 18 is a first elongated rod 34 and supported within the pocket 45 of the second curtain 38 is a second elongated rod 35. Each elongated rod 34, 35 extends across the width of the opening 11 and is preferably at least as long as the second end of each curtain 18, 38. The rods 34, 35 are preferably of equal size, shape, and material, preferably each made of solid or tubular pipe made of a durable material such as metal or fiberglass, which may be covered with flexible foam for safety. Preferably, the opposing ends of each elongated rod 34, 35 are captured within the channel members 12, 13 such that the rods 34, 35 are capable of rolling vertically within the channel members 12, 13 but are not capable of substantial movement in the horizontal plane. As best shown in
As best shown in
Hook and loop fastening material is well known in the art (e.g. VELCRO®). The hook fastening material is made of a plurality of small hooks preferably comprising nylon or polyester, most preferably extruded polyester for ultra-violet resistance, and the loop fastening material is made of a plurality of small loops preferably comprising nylon or polyester, most preferably nylon for strength. When the two materials are abutted, the small hooks of the hook fastening material engage the small loops of the loop fastening material. This interlocking of the small hooks with the small loops causes the fastening materials to form a secure attachment. Hook fastening material is typically made of multi-directional hooks that face in a plurality of directions, such as upwardly and downwardly. However, for the reasons explained below, the use of multi-directional hooks in the present dual curtain system is problematic.
In the event of an external force against the first curtain 18 whereby the pocket 25 of the first curtain 18, with enclosed rod 34, detaches from the first 12a and third 13a attachment members and makes contact with the second 12c and fourth 13c attachment members (see
In addition, the attempt to address the hang up problem discussed in the “Background of the Invention” section whereby the mating hook and loop fasteners on each curtain and corresponding lateral side of each channel member were (1) reduced in width and (2) the mating hook and loop fasteners on one lateral side of a channel member were offset from the mating hook and loop fasteners on the opposite lateral side of the channel member becomes completely unnecessary with the use of only downwardly facing hooks of the present invention. Thus, the width of the mating hook and loop fasteners can be maximized (e.g., greater than two-fold the reduced hook and loop fastener width design discussed above) to create more hook and loop overlap and thus a more secure seal, and to avoid creases forming in the curtains. As a result, the present invention promotes a far superior seal and extends the life of the curtains in addition to the life of the hook and loop fastening material.
While the downwardly facing hooks 15 affixed to the inner surface 120c, 130c of each of the second 12c and fourth 13c attachment members of the present invention resist engaging the loop fastening material 16 affixed to the first curtain 18 based on momentary contact, it has been determined that the present invention achieves a sufficient seal between the downwardly facing hooks 15 affixed to the second 12c and fourth 13c attachment members and the loop fastening material 16 affixed to the second curtain 38. The sufficiency of this seal is due to a longer period of contact between the loop fastening material 16 and the downwardly facing hooks 15, as the loop fastening material 16 affixed to the second curtain 38 is unrolled adjacent to the downwardly facing hooks 15 and the loop fastening material 16 is pushed into the downwardly facing hooks 15 by the second elongated rod 35. The downwardly facing hooks 15 allow the complementary loop material 16 to roll into the hook material 15 as the curtains 18, 38 are lowered, thereby sealing the curtains 18, 38 to the channel members 12, 13. When the curtains 18, 38 are raised, the loop material 16 rolls out of the hook material 15. Because the loop material 16 is rolled out, tearing of the loops is minimized. Consequently, additional benefits of using hook and loop fastening material having only downwardly facing hooks 15 is that the life of the hook and loop fastening material is greatly increased (e.g., ten-fold) over hook and loop fastening material having multi-directional hooks, and the noise associated with the loop material 16 detaching from the hook material 15 is greatly reduced, which may be critical in environments requiring low noise.
While only one form of the invention has been shown, it will be obvious to those skilled in the art that it is not so limited, but is susceptible of various changes and modifications without departing from the spirit thereof. For example, the hook fastening material 15 can be affixed to a “floating” edge of flexible material attached at one end to the first and second channel members 12, 13, as is disclosed in U.S. Pat. No. 6,138,739 to Crider et al., incorporated herein by reference.
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