Loader machines such as front-end loaders and tractor-loaders (each of which is sometimes referred to herein generally as a “loader”) often include a quick coupler operatively connected to the arms and control linkage thereof. The coupler is adapted to mate selectively and releasably with an attachment for performing work, such as a construction attachment or agricultural attachment (e.g., a bucket, a boom, a fork attachment, a rake, or the like). The coupler allows an operator of the loader to engage with and disengage from various attachments as needed without exiting the operator's cab. Such couplers provide for improved machine productivity and operator convenience as compared conventional loaders that require each attachment to be connected to and disconnected from the loader arms and control linkage using sliding pins in a so-called “pin-on” connection.
Each attachment must include a receiver structure that is adapted to be engaged by and mate with the coupler. In a basic form, the receiver must have a single, particular configuration to mate with the coupler. More recently, “hybrid” or “multi pick-up” couplers have been developed that are adapted to mate with two different receiver configurations. These multi pick-up couplers are desirable due to their ability to mate with attachments that have with a first and second receiver structure.
A need has been identified for a multi pick-up coupler with an improved lock system for selectively capturing the attachments to the coupler.
In accordance with one aspect of the present development, a coupler for a front-end loader or other loader includes a body comprising a front region, a rear region, an upper region, a lower region, left and right lateral sides, a tilt actuator pin-on location, and left and right arm pin-on locations. Left and right laterally spaced-apart inner rib mounts are provided on the body and are adapted to mate respectively with left and right ribs of a first type of attachment receiver structure. Left and right inner locking regions are defined by the body and are vertically aligned with the left and right inner rib mounts, respectively. Left and right laterally spaced-apart outer rib mounts provided on the body and are adapted to mate respectively with left and right ribs of a second type of attachment receiver structure. Left and right outer locking regions are defined by the body and are vertically aligned with the left and right outer rib mounts, respectively. A lock system is connected to the body and includes: (i) a first actuator operatively connected to left and right first lock plungers and adapted to move the left and right first lock plungers between locked and unlocked positions; and, (ii) a second actuator operatively connected to left and right second lock plungers and adapted to move the left and right second lock plungers between locked and unlocked positions.
In accordance with another aspect of the present development, a lock system is provided for releasably capturing an associated attachment comprising either a first type of attachment receiver structure or a second type of attachment receiver structure to loader coupler body. The lock system includes: (i) a first actuator operatively connected to left and right first lock plungers and adapted to move the left and right first lock plungers between locked and unlocked positions; and, (ii) a second actuator operatively connected to left and right second lock plungers and adapted to move the left and right second lock plungers between locked and unlocked positions.
In the illustrated embodiment, as also shown in
Referring to all of
The two innermost (fourth) ribs 10d define a tilt actuator pin-on location PT by which and where the associated loader tilt-link or cylinder rod eye or other tilt actuator of the loader control linkage is operatively and pivotally secured to the coupler body B. The ribs 10d define a channel between themselves and the ribs 10d include respective apertures A1 (defined in respective bosses) that are aligned with each other. An associated control linkage tilt actuator such as a tilt-link, rod-eye or the like of a loader or other associated machine to which the coupler body B is connected is inserted in the channel between the ribs 10d and pinned in position by a pin inserted into the aligned apertures A1 and through a bore defined in the associated tilt actuator to allow pivoting movement of the ribs 10d and, thus, the coupler body B relative to the associated tilt actuator.
The rear R of the coupler body B further comprises left and right arm pin-on locations PL,PR by which the coupler body is operatively connected to associated left and right arms of a loader or other associated machine, respectively, for pivoting movement of the body relative to the associated machine arms. In the illustrated embodiment, the outermost two ribs 10a,10b of the left/right coupler portions LP/RP define a channel therebetween that is adapted to receive the associated left/right machine arms. The ribs 10a,10b include respective aligned apertures A2 (defined in respective bosses) and the associated arms are secured to the coupler body B by insertion of pins through the aligned apertures A2 of the pin-on locations PL,PR and through an aligned bore in the associated machine arm.
In the illustrated example, the coupler body B comprises only a single tilt actuator pin-on location PT that is centrally located between the left and right arm pin-on locations PL,PR. In an alternative embodiment, the coupler body B comprises left and right laterally spaced-apart tilt actuator pin-on locations that are part of the left and right coupler portions LP,RP, respectively. In one example, these left and right tilt actuator pin-on locations are defined between the outer ribs 10a,10b of the left and right coupler portions LP,RP, with a structure corresponding to the left and right arm pin-on locations PL,PR, aligned with but spaced respectively above the arm pin-on locations PL,PR. With such an alternative structure, the coupler body B is adapted to be operably coupled to associated left and right machine arms at the locations PL,PR and is also adapted to be operably coupled to associated left and right tilt actuators at the left and right tilt actuator pin-on locations, for example for use with a tool-carrier type loader machine.
A central support bar 20, preferably one-piece, extends laterally between and interconnects all of the vertical ribs 10a,10b,10c,10d across both the left and right coupler portions LP,RP, i.e., the central support bar 20 is located between the upper and lower regions U,L of the coupler body B and extends between and is connected to the first rib 10a of the left portion LP and also the first rib 10a of the right portion RP, and is connected to every rib 10b,10c,10d located therebetween. As shown, the central support bar 20 is a one-piece section of cylindrical bar stock, but other shapes can be used, and/or a multi-piece support bar can be used instead.
Left and right outer cross-bars 30 extend between and interconnect the first and second ribs 10a,10b for both the left and right coupler portions LP,RP, respectively. These outer cross-bars 30 are located adjacent the upper edge U of the body B and are defined by cylindrical bar stock or like member having a cylindrical outer surface.
The coupler body B further comprises a main upper support 40 that extends between and is connected to the third and fourth ribs 10c,10d of both the left and right coupler portions LP,RP and that extends between and interconnects the innermost (fourth) ribs 10d of the left and right coupler portions LP,RP. The main upper support 40 is located adjacent the upper edge U of the body. In the illustrated embodiment, the main upper support 40 comprises a central one-piece tubular member 42 that is connected to both the innermost ribs 10d of the left/right coupler portions LP,RP and that extends laterally outward toward the left and right sides SL,SR of the body, extending through and connected to the left/right third ribs 10c.
Left and right inner cross-bars 44 are located between the second and third ribs 10b,10c of the left and right coupler portions LP,RP, respectively, adjacent the upper edge U of the body B. The left/right inner cross-bars 44 have respective outer ends installed in an aperture defined in the left/right second ribs 10b, and have respective inner ends that are, in the illustrated embodiment, installed within open left/right ends of the central tubular member 42. The left and right inner cross-bars 44 are preferably defined by cylindrical bars or other members having a cylindrical outer surface.
A main face plate 50 extends laterally from the second rib 10b of the left coupler portion LP to the second rib 10b of the right coupler portion RP. The main face plate 150 extends in a general vertical direction from a location adjacent the main upper support 40 between the fourth ribs 10d toward the body lower edge L. The main face plate 50 is connected to the second, third, and fourth ribs 10b,10c,10d of both the left and right coupler portions LP,RP so as to tie the left and right coupler portions together. The face plate 50 is preferably a one-piece steel plate construction. A generally horizontal foot plate 54 is arranged transverse to the face plate 50 and is connected to all of the ribs 10a,10b,10c,10d of both sides LP,RP of the body B. The foot plate 54 is connected to the bottom edge of each rib 10a,10b,10c,10d so as to define a planar surface or base adjacent the lower edge L of the body B. A second, lighter-weight contoured face plate or shield 52 is connected to both the main face plate 50 and the foot plate 54 and extends therebetween. The second face plate 52 extends laterally between the third rib 10c of the left portion LP and the third rib 10c of the right portion RP.
The coupler body B includes numerous other support bars/ribs/gussets G as shown in the drawings for added strength and rigidity as will be readily understood by one of ordinary skill in the art. The face plate 50 is shaped so that one or more sight openings 55 are defined between the ribs 10a,10b,10c,10d and the face plate 50 to allow an operator to see through the face plate 50 from the rear side R of the coupler body B to the front side F during coupling/decoupling operations.
For both the left and right coupler portions LP,RP, between the second and third ribs 10b,10c, the body B comprises first or inner rib pick-up points or rib mounts M1 that, in the illustrated embodiment, are defined by the inner cross-bars 44, preferably by a cylindrical surface thereof. Similarly, for both the left and right coupler portions LP,RP, between the first and second ribs 10a,10b, the body B comprises second or outer rib pick-up points or rib mounts M2 that are defined by the outer cross-bars 30, preferably by a cylindrical surface thereof. The left and right outer rib mounts M2 are respectively aligned with but spaced from the left and right arm pin-on locations PL,PR. The left and right inner rib mounts M1 are vertically offset relative to the left and right outer rib mounts M2. As shown, the left and right inner rib mounts M1 are spaced below the left and right outer rib mounts M2 as compared at their centers or relative to a reference point on the body such as the base plate 54.
As described in more detail below, the left and right inner mounts M1 are adapted to mate with first type of attachment coupling or attachment receiver structure F1 (
With continuing reference to
The left and right portions LP,RP of the coupler body B each further comprise outer locking regions such as channels K2 (
When the female ribs R1 of the first type of attachment receiver structure F1 are fully mated with the inner coupler mounts M1, the eye portions E of the left and right female ribs R1 project into the left and right inner locking channels K1 through the lock channel openings 56 with stops ST1 of the left and right female ribs R1 abutted with the left and right stop blocks 58, respectively. Alternatively, in a corresponding fashion, when the female ribs R2 of the second type of attachment receiver structure F2 are fully mated with the outer coupler mounts M2, the eye portions E of the left and right female ribs R2 extend between the ribs 10a,10b into the left and right outer locking channels K2 with stops ST2 of the left and right female ribs R2 abutted with the left and right stop surfaces 60, respectively.
To releasably secure the first type of attachment receiver structure F1 (and the attachment AT1 connected thereto) to the coupler body B, or to releasably secure the second type of attachment receiver structure F2 (and the attachment AT2 connected thereto) to the coupler body B, the quick coupler Q further comprises a lock system 70. In the illustrated embodiment, with reference to
The left and right rods R1a,R1b of the first cylinder C1 are respectively operably connected to left and right first lock plungers L1a,L1b that extend coaxially along the first plunger axis. The left and right rods R2a,R2b of the second cylinder C2 are respectively operably connected to left and right second lock plungers L2a,L2b that extend coaxially along the second plunger axis. The lock plungers L1a,L1b,L2a,L2b are each preferably defined by respective cylindrical members.
In the illustrated embodiment, the vertical spacing between the first plunger axis PX1 and the left and right inner rib mounts M1 is less than the vertical spacing between the second plunger axis PX2 and the left and right outer rib mounts M2 to account for the differences in spacing between the hook portion H and lock aperture EA for the ribs R1 of the first attachment receiver structure F1 as compared to the ribs R2 of the second attachment receiver structure F2. This relationship can be reversed if needed depending upon the particular first and second attachment receiver structures F1,F2 with which the coupler Q is designed to mate, which can vary as noted above in connection with
In the illustrated embodiment, for both the left and right coupler portions LP,RP, the second and third ribs 10b,10c include bosses 91b,91c that define respective plunger apertures 90b,90c that are coaxial with respect to the first lock plunger axis PX1. Each first lock plunger L1a,L1b is slidably supported in a corresponding one of the bosses 91c and is selectively movable by its respective rod R1a,R1b outward to an extended locked position where it extends into and preferably completely spans the inner lock channel K1 so as to be received also in the aperture 90b of boss 91b. When the coupler body B is mated with the first type of attachment receiver structure F1 with the ears E of the left and right ribs R1 thereof respectively located in the left and right inner lock channels K1, movement of the left and right first lock plungers L1a,L1b from their retracted unlocked position to their extended locked position will cause the first lock plungers L1a,L1b to extend through the respective apertures EA of the ears E to prevent withdrawal of the ears E from the inner lock channels K1. Conversely, the first lock plungers L1a,L1b are also movable from their extended locked positions to retracted unlocked positions where they are at least partially withdrawn from and do not span the left and right inner lock channels K1. In such retracted unlocked position, the first lock plungers L1a,L1b do not extend into or through the apertures EA of the ears E of the first type of attachment coupling structure F1 so that the ears E of the first type of attachment coupling structure F1 are not captured in the left and right inner lock channels K1 and are freely movable into and out of the left and right inner lock channels K1.
Similarly, in the illustrated embodiment, for both the left and right coupler portions LP,RP, the first and second ribs 10a,10b include bosses 93a,93b that define respective plunger apertures 92a,92b that are coaxial with respect to the second lock plunger axis PX2. The boss 93b is also connected to the third rib 10c for added strength. Each of the second lock plungers L2a,L2b is slidably supported in a corresponding one of the bosses 93b and is selectively movable by its respective rod R2a,R2b outward to an extended locked position where it extends into and preferably completely spans the outer lock channel K2 so as to be received in the aperture 92a of boss 93a. When the coupler body B is mated with the second type of attachment receiver structure F2 with the ears E of the left and right ribs R2 thereof respectively located in the left and right outer lock channels K2, movement of the left and right second lock plungers L2a,L2b from their retracted unlocked positions to their extended locked positions will cause the second lock plungers L2a,L2b to extend through the respective apertures EA of the ears E to prevent withdrawal of the ears E from the outer lock channels K2. Conversely, the second lock plungers L2a,L2b are also movable from their extended locked positions to retracted unlocked positions where they are at least partially withdrawn from and do not span the left and right outer lock channels K2. In such retracted unlocked position, the second lock plungers L2a,L2b do not extend into or through the apertures EA of the ears E of the second type of attachment coupling structure F2 so that the ears E of the second type of attachment coupling structure F2 are not captured in the left and right outer lock channels K2 and are freely movable into and out of the left and right outer lock channels K2.
When the coupler Q is fully mated with the first type of attachment receiver structure F1 as described above, the eye apertures EA of the left and right female ribs R1 are respectively located in the left and right inner locking channels K1 and are aligned with the first lock plungers L1a,L1b, and movement of the left and right first lock plungers L1a,L1b from their retracted (unlocked) positions to their extended (locked) positions will cause the first lock plungers L1a,L1b to extend through the aligned eye apertures EA to capture the ribs R1 to the coupler body B for use of the bucket or other attachment to which the ribs R1 are connected. Likewise, when the coupler Q is fully mated with the second type of attachment receiver structure F2 as described above, the eye apertures EA of the left and right female ribs R2 are respectively located in the left and right outer locking channels K2 and are aligned with the second lock plungers L2a,L2b, and movement of the left and right second plungers L2a,L2b from their retracted positions to their extended positions will cause the second lock plungers L2a,L2b to extend through the aligned eye apertures EA to capture the ribs R2 to the coupler body B for use of the bucket or other attachment to which the ribs R2 are connected. When the first lock plungers L1a,L1b and second lock plungers L2a,L2b are in their retracted (unlocked) positions, the coupler body B is able to be freely mated with or separated from either the first type of attachment receiver structure F1 or the second type of attachment receiver structure F2, because the first lock plungers L1a,L1b and second lock plungers L2a,L2b do not obstruct the inner and outer locking channels K1,K2 for either the left or right coupler portion LP,RP.
The claims, as originally presented and as they may be amended, encompass variations, alternatives, modifications, improvements, equivalents, and substantial equivalents of the embodiments and teachings disclosed herein, including those that are presently unforeseen or unappreciated, and that, for example, may arise from applicants/patentees and others.
This application is a continuation of U.S. application Ser. No. 12/603,109 filed Oct. 21, 2009, now assigned U.S. Pat. No. 8,117,773, which claims priority from and benefit of the filing date of U.S. provisional application Ser. No. 61/109,089 filed Oct. 28, 2008, and the entire disclosure of each of these prior applications is hereby expressly incorporated by reference into the present specification.
Number | Date | Country | |
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61109089 | Oct 2008 | US |
Number | Date | Country | |
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Parent | 12603109 | Oct 2009 | US |
Child | 13400409 | US |