Dual directional power feed

Information

  • Patent Grant
  • 6655228
  • Patent Number
    6,655,228
  • Date Filed
    Friday, July 6, 2001
    23 years ago
  • Date Issued
    Tuesday, December 2, 2003
    21 years ago
Abstract
The present invention discloses a dual directional power feed for use with handheld drills or stationary frame mounted power sources. The device comprises a housing, two pairs of wheel bearings rotatably mounted to the housing, a cap rotatably mounted to the housing, and a biasing bearing rotatably mounted to the cap. The cap is rotatable to a first position such that rotation of the threaded cable in a first direction causes the threaded cable to translate along its longitudinal axis in a first direction. The cap is further rotatable to a second position such that rotation of the threaded cable in the first direction causes the threaded cable to translate along its longitudinal axis in a second direction, opposite the first direction. Further, the present invention discloses a bearing and support assembly for coupling a power feed device to a power unit comprising a support plate and a bearing.
Description




FIELD OF THE INVENTION




The present invention relates generally to a power feed device for sewer and drain cleaning cables. Specifically, the present invention relates to a dual directional power feed device for feeding a cable in a first direction out of the device, or in a second direction into the device. Further, the dual directional power feed device can be mounted to a power unit, such as a stationary frame power unit or a handheld power unit. Additionally, a support plate is provided for coupling the power feed device to the power unit.




BACKGROUND OF THE INVENTION




Rotary powered drain cleaners are well known in the art. Generally, they have employed a power source, attached to a housing unit containing a sewer and drain cleaning cable having a small diameter. Generally, one end of the cable has been fed from inside the housing unit, through a feed device, which could control the speed and direction in which the cable could be fed, i.e., into or out of a sewer drain or into or out of the housing.




Rotary powered drain cleaners can be either handheld devices or stand-alone devices, i.e., frame mounted devices. Handheld power feed devices have commonly employed an electric drill or similar device as the power source, while stand-alone devices have commonly used rotatable drums as the power source. In either case, the power source has rotated the cable, enabling the cable to feed into or out of the housing unit. In addition to being fed by the power source, the cable could generally additionally been fed from the housing unit by hand.




Compared to unidirectional feed devices, the dual directional feed devices increased the number of moving components, thereby increasing the cost of the device, as well as increasing the amount of maintenance the device required, such as cleaning, greasing, and replacing worn parts. For example, rotary powered drain cleaners that have achieved dual directional feeding have used a plurality of rotating rollers that needed to be reconfigured or repositioned for dual directional feeding. Previous devices have included a pair of rotating rollers to engage a threaded cable such that rotation of the cable in a first direction causes the cable to translate along it's axis in a first direction. In order for these devices to cause the threaded cable to translate in a second direction opposite the first direction, each of the rollers that engage the cable must be reconfigured by individually rotating each roller to a new position.




Prior rotary powered drain cleaners have been coupled to power sources by mounting directly to the frame or structure of the power source. However, previous mounting methods and devices have been a source of safety concerns for rotary powered drain cleaner operators. For example, in the past, when a guide tube for a rotating cable had been attached to the power source, the guide tube could bind and wrap around an operator's hand when the rotating cable within the guide tube would snag. Thus, previous rotary powered drain cleaners posed a safety hazard to their operators.




SUMMARY OF THE INVENTION




It is one of the principal objectives of the present invention to provide a power feed device capable of dual directional operation.




It is another objective of the present invention to provide a power feed device capable of dual directional operation wherein the cable need only rotate in one direction to accomplish dual directional feeding.




It is yet another objective of the present invention to provide a power feed device capable of regulating the speed at which the cable feeds through the device.




It is still another objective of the present invention to provide a dual directional power feed device capable of being used with either a handheld drill or a stationary frame mounted power source.




It is a further objective of the present invention to provide a bearing and support assembly for coupling a device to a power unit whereby the assembly can be configured such that the power unit may rotate without causing the device to rotate as well.




It is still further an objective of the present invention to provide a bearing and support assembly for coupling a device to a power unit whereby the assembly can be configured such that both the power unit and the device may rotate independently of each other.




It is still another object of the present invention to provide a dual direction power feed device with fewer moving components that require less maintenance than prior dual directional power feed devices.




These and other objectives of the present invention will become apparent upon examining the drawings and figures together with the accompanying written description thereof.











BRIEF DESCRIPTION OF DRAWINGS





FIG. 1

is a partially exploded front perspective view of the dual directional power feed.





FIG. 2

is a partially exploded rear perspective view of the dual directional power feed.





FIG. 3

is an exploded perspective view of a wheel carrier assembly.





FIG. 4

is a front view of a cap.





FIG. 5

is a top view of the cap.





FIG. 6

is a bottom view of the cap.





FIG. 7

is a top view of the dual directional power feed with the cap in the forward position and a threaded cable located therein.





FIG. 8

is a top view of the dual directional power feed with the cap in the reverse position and a threaded cable located therein.





FIG. 9

is a partially exploded side view of a system including the dual directional power feed, a guide hose assembly, a bearing and support assembly, and a drum assembly.





FIG. 10

is a partially exploded perspective view of the dual direction power feed device and a power feed collar of a guide hose.





FIG. 11

is a partially exploded side view of a system including the guide hose assembly, the dual directional power feed, the bearing and support assembly, and a drum assembly.





FIG. 12

is a partially exploded perspective view of the dual direction power feed and a guide hose sleeve of a guide hose.





FIG. 13

is a partially exploded perspective view of a system including the dual direction power feed and the bearing and support assembly.





FIG. 14

is a back perspective view of the support plate.











DETAILED DESCRIPTION OF THE DRAWINGS




The present invention relates generally to a power feed device


10


for sewer and drain cleaning cables. Specifically, the present invention relates to a dual directional power feed device


10


for feeding a cable in a first direction, or in a second direction opposite the first direction. The following detailed description of the drawings describes the use of the present invention with a stationary frame power unit. The present invention can also be used with a handheld power unit.





FIG. 1

depicts one embodiment of the power feed device


10


. As shown in

FIG. 1

, the power feed device


10


has a housing assembly


12


and a cap assembly


14


. The housing assembly


12


includes a housing


16


. The housing


16


is generally cylindrical with a male end


18


, as shown in

FIG. 1

, and a female end


20


, as shown in FIG.


2


. The housing


16


is preferably constructed of aluminum. However, the housing


16


may be constructed of any material as would be apparent to one with skill in the art. For example, the housing


16


may be constructed of a rigid synthetic material such as a plastic.




As shown in

FIG. 1

, the housing assembly


12


further includes an end cap


22


that attaches to the male end


18


of the housing


16


. The end cap


22


is preferably constructed of an engineering plastic such as the acetal resin sold under the trademark Delrin®. Alternatively, the end cap


22


can be constructed of rubber, plastic, or other synthetic material suitable to prevent the power feed device


10


from marring the finish of the sink, toilet, or other drain in which the power feed device


10


is to be operated. In the embodiment shown, the end cap


22


is permanently secured to the aluminum housing


16


using an adhesive such as an epoxy. The housing


16


and the end cap


22


may be attached using other materials or methods as long as the material or method used to secure the end cap


22


to the housing


16


is capable of permanently binding together the materials the end cap


22


and the housing


16


are constructed from. When the end cap


22


is secured to the male end


18


of the housing


16


, the male end


18


of the housing


16


is configured to couple with a guide hose assembly


26


(

FIGS. 11 and 12

) or similarly configured device or attachment.




As shown in

FIG. 2

, the female end


20


of the housing


16


has an annular wall


21


with and annular surface


23


for coupling the housing


16


to an attachment as described below. A thumbscrew


24


can be threaded through a screw hole


30


in the annular wall


21


so that it extends into the area bound by the annular wall


21


of the female end


20


of the housing


16


. The female end


20


of the housing


16


is configured to couple with a guide hose assembly


26


(as shown in FIGS.


9


and


10


), a support plate


28


(as shown in FIGS.


11


and


13


), or similarly configured device or attachment as described below. The female end


20


of the housing


16


further includes a guide tube notch


25


for engaging the support plate


28


as described below.




The housing


16


has a cap cutout


32


for attaching the cap assembly


14


to the housing


16


. The housing


16


has a rod hole


34


located in an inner surface


36


of the cap cutout


32


. The rod hole


34


as shown is ¾ of an inch deep, ¼ of an inch in diameter, and threaded for attaching a threaded rod


38


. The threaded rod


38


is secured within the rod hole


34


with an adhesive such as the adhesive sold under the trademark Loctitet® Liquid Threadlockers, or similar binding product. The threaded rod


38


is used for securing the cap assembly


14


to the housing


16


using an adjusting knob


40


. In addition to securing the cap assembly


14


to the housing


16


, the adjusting knob


40


regulates the speed at which a threaded cable


42


, as shown in

FIGS. 7 and 8

, may be fed through the power feed device


10


.




Additionally, two stop engaging holes (not shown) are located in the inner surface


36


of the cap cutout


32


. A reverse drill bushing


37


and a forward drill bushing


39


can be tapped or pressed into the stop engaging holes. The drill bushings


37


and


39


can be constructed from hardened steel or similar wear resistant material. The stop engaging holes and the drill bushings


37


and


39


are part of a positive stop mechanism formed between the cap assembly


14


and the housing


12


as described below. Alternatively, the stop engaging holes can be used without the drill bushings


37


and


39


. However, the drill bushings


37


and


39


are used to prevent grooves from forming around the stop engaging holes due to wear from the positive stop mechanism.




Four wheel carrier assemblies


44


,


46


,


48


, and


50


are mounted within four wheel carrier assembly holes


52


,


54


,


56


, and


58


within the housing


16


. The wheel carrier assemblies


44


,


46


,


48


, and


50


are secured within the holes


52


,


54


,


56


, and


58


by four internal snap rings


60


,


61


,


62


, and


63


that mount within four grooves


64


,


65


,


66


, and


67


located within the wheel carrier assemblies


44


,


46


,


48


, and


50


. Each of the wheel carrier assembly holes


52


,


54


,


56


, and


58


includes a locating notch


68


,


70


,


72


, and


74


for mounting the wheel carrier assemblies


44


,


46


,


48


, and


50


within the housing


16


at a predetermined angle. In the embodiment illustrated in

FIGS. 1 and 2

, the wheel carrier assemblies


44


,


46


,


48


, and


50


are mounted at forty-five degree angles. The selection of the mounting angle will be discussed below.




As shown in

FIG. 3

, each wheel carrier assembly


44


,


46


,


48


, and


50


has a wheel housing


76


, an axle


78


, two washers


80


and


81


, and a wheel bearing


82


. The wheel housing


76


is generally a solid cylinder with a wheel cutout


86


and two axle mounting holes


88


and


90


. Additionally, the wheel housing


76


includes a locating piece


92


extending from the generally cylindrical form for use in conjunction with a locating notch


68


,


70


,


72


, and


74


for mounting the wheel carrier assembly


44


,


46


,


48


, and


50


within the housing


16


at a predetermined angle as described above. In the embodiment shown, the wheel housing


76


is formed of brass, however the wheel housing


76


may be formed of another material apparent to one skilled in the art.




Referring now to

FIGS. 4

,


5


, and


6


, the cap assembly


14


includes a cap


94


, a thrust bearing


96


, a biasing bearing axle


98


(FIGS.


1


and


2


), a cap rotating lever


100


, two roll pins


102


and


104


, a switch direction indicator


106


, a cable guide assembly


107


, a forward stop


121


, and a reverse stop


123


. The cable guide assembly


107


further includes a cable roller guide


110


, a biasing bearing


112


, and two flat washers


114


and


116


.




The cap


94


has a top surface


118


, a side surface


115


, and a bottom surface


120


. A rod hole


122


extends from the top surface


118


to the bottom surface


120


, through the center of the cap


94


. The rod hole


122


is used to mount the cap assembly


14


to the housing assembly


12


. Referring to

FIG. 5

, the thrust bearing


96


is mounted within the portion of the rod hole


122


closest to the top surface


118


of the cap


94


.




The cap


94


is mountable within the cap cutout


32


of the housing


16


by fitting the threaded rod


38


through the rod hole


122


in the cap


94


. The cap


94


is then secured to the housing


16


by screwing the adjusting knob


40


onto the portion of the threaded rod


38


extending from the top surface


118


of the cap


94


.




As shown in

FIG. 6

, the bottom surface


120


of the cap


94


includes a cable guide assembly cutout


124


. The biasing bearing axle


98


is mounted through the cutout


124


, generally along the radius of the cap


94


. The cable guide assembly


107


is mounted to the biasing bearing axle


98


(

FIGS. 1 and 2

) within the cable guide assembly cutout


124


such that a portion of the cable guide assembly


107


protrudes beyond the bottom surface


120


of the cap


94


, as shown in FIG.


4


. The mounting configuration of the cable guide assembly


107


is designed to engage the threaded cable


42


as described below.




Now referring to

FIG. 5

, the cap rotating lever


100


is mounted radially into the side surface


115


of the cap


94


. The cap rotating lever


100


extends outwardly from the side surface


115


of the cap


94


such that an operator can rotate the cap assembly


14


within the cap cutout


32


as described below.




As shown in the side view of the cap


94


in

FIG. 4

, the two roll pins


102


and


104


are mounted into the bottom surface


120


of the cap


94


such that the roll pins


102


and


104


prevent the cap assembly


14


from exceeding a predetermined degree of rotation in either direction. The switch direction indicator


106


is located above the cap rotating lever


100


and is used to indicate the direction the threaded cable


42


will feed through the power feed device


10


when the cap assembly


14


is rotated in either direction as will be described below.




The cap


94


has a forward stop locating hole


117


and a reverse stop locating hole


119


extending from the top surface


118


to the bottom surface


120


of the cap


94


on either side of the cap rotating lever


100


. The stop locating holes


117


and


119


may or may not be threaded holes. The stop locating holes


117


and


119


may or may not extend through the top surface


118


of the cap


94


. Further, the stop locating holes


117


and


119


may be configured in any other manner apparent to one skilled in the art.




A forward stop


121


and a reverse stop


123


are located in the portions of the corresponding stop locating holes


117


and


119


closest to the bottom surface


120


of the cap


94


. The stops


121


and


123


extend beyond the bottom surface


120


of the cap


94


such that the stops


121


and


123


can engage the drill bushings


37


and


39


to form an engagement mechanism between the cap assembly


14


and the housing


12


. The stops


121


and


123


can be ball-nose spring plungers that are threaded into the corresponding stop locating holes


117


and


119


such that the ball-nose portion of the stops


121


and


123


can engage the drill bushings


37


and


39


. Similarly, the stops


121


and


123


may be any other engagement device apparent to one with skill in the art capable of being utilized in conjunction with the drill bushings


37


and


39


to form a positive stop mechanism as described below.




Now referring to

FIG. 7

, with the cap assembly


14


mounted to the housing assembly


12


and rotated to the forward position, the biasing bearing


112


of the cable guide assembly


107


engages the threaded cable


42


such that the threaded cable


42


is engaged by the biasing bearing


112


and the two wheel bearings


82


and


83


of the two wheel carrier assemblies


46


and


50


located nearest the female end


20


of the housing


16


. In this position, clockwise rotation of the threaded cable


42


, from the perspective of one looking along the axis of the threaded cable


42


towards the female end


20


of the housing


16


, causes the wheel bearings


82


and


83


to rotate towards the male end


18


of the housing


16


and thereby causes the threaded cable


42


to move along its longitudinal axis towards the male end


18


of the housing


16


.




Similarly, as shown in

FIG. 8

, with the cap assembly


14


mounted to the housing assembly


12


and rotated to the reverse position, the biasing bearing


112


of the cable guide assembly


107


engages the threaded cable


42


such that the threaded cable


42


is engaged by the biasing bearing


112


and the two wheel bearings


84


and


85


of the two wheel carrier assemblies


44


and


48


located nearest the male end


18


of the housing


16


. In this position, clockwise rotation of the threaded cable


42


, from the perspective of one looking along the axis of the threaded cable


42


towards the female end


20


of the housing


16


, causes the wheel bearings


84


and


85


to rotate towards the female end


20


of the housing


16


and thereby causes the threaded cable


42


to move along its longitudinal axis towards the female end


20


of the housing


16


.




The cable roller guide


110


prevents the threaded cable


42


from locking up and bunching behind the biasing bearing


112


when the cap assembly


14


is rotated between the forward position and the reverse position. When the biasing bearing


112


disengages the threaded cable


42


, the cable roller guide


110


limits the movement of the threaded cable


42


and allows the biasing bearing


112


to properly reengage the threaded cable


42


when the cap assembly


14


is rotated towards the forward or reverse position.




The speed of translation of the threaded cable


42


in the forward and rearward directions can be varied by the amount of pressure the biasing bearing


112


exerts on the threaded cable


42


. Increasing the pressure the biasing bearing


112


exerts on the threaded cable


42


, increases the translation speed of the threaded cable


42


by decreasing the slippage that may occur between the biasing bearing


112


and the threaded cable


42


. Conversely, decreasing the pressure the biasing bearing


112


exerts on the threaded cable


42


decreases the speed of translation of the threaded cable


42


by increasing the amount of slippage that may occur between the biasing bearing


112


and the threaded cable


42


.




The amount of pressure the biasing bearing


112


exerts on the threaded cable


42


can be controlled by two mechanisms of the embodiment of the power feed device


10


illustrated in

FIGS. 7 and 8

. First, the adjusting knob


40


can be used to control the pressure the biasing bearing


112


exerts on the threaded cable


42


. Second, the cap assembly


14


position can control the pressure the biasing bearing


112


exerts on the threaded cable


42


.




Tightening the adjusting knob


40


increases the pressure the biasing bearing


112


exerts on the threaded cable


42


. Conversely, loosening the adjusting knob


40


decreases the pressure the biasing bearing


112


exerts on the threaded cable


42


. Additionally, the cap assembly


14


may be rotated to the forward position, the reverse position, or any position in between. As the cap assembly


14


rotates further towards the forward or reverse position, the biasing bearing


112


exerts more pressure on the threaded cable


42


. Thus, the further towards the forward or reverse position the cap assembly


14


is rotated, the faster the speed of translation of the threaded cable


42


in either the forward or reverse direction, respectively. The thrust bearing


96


is implemented between the adjusting knob


40


and the cap


94


to allow the cap assembly


14


to be rotated between the forward position and the reverse position without affecting the tightness of the adjusting knob


40


. Accordingly, an operator may use the tightness of the adjusting knob


40


, the degree of rotation of the cap assembly


14


, or a combination of both to control the speed of translation of the threaded cable


42


.




The stops


121


and


123


and the drill bushings


37


and


39


work together to provide a positive stop mechanism that engages the cap assembly


14


in either the forward or the reverse position with respect to the housing


16


. The positive stop engagement is capable of holding the cap assembly


14


in either the forward or reverse position against the force of the vibrations that occur during the normal operation of the device


10


. However, the positive stop engagement is also capable of being easily disengaged by an operator intending to rotate the cap assembly


14


around the axis of the threaded rod


38


away from the position of engagement to any other position.




For example, an operator may rotate the cap assembly


14


to the forward position until the forward stop


121


engages the forward drill bushing


39


. Similarly, an operator may rotate the cap assembly


14


to the reverse position until the reverse stop


123


engages the reverse drill bushing


37


. In the engaged forward and reverse positions, the cap assembly


14


is secured in position by the positive stop formed by the stops


121


and


123


and the drill bushings


37


and


39


. However, an operator may disengage the positive stop mechanism by applying force to the cap rotating lever


100


in the direction the operator would like to rotate the cap assembly


14


.




As shown in

FIGS. 9

,


11


, and


13


, a bearing and support assembly


125


comprising a bearing


126


and the support plate


28


can be configured for various mounting configurations. For example, the bearing and support assembly


125


can be used to couple the power feed device


10


to a power unit the power unit may rotate without causing the power feed device


10


to rotate as well, as shown in

FIGS. 11 and 13

. Alternatively, the bearing and support assembly


125


can be used to couple the power feed device


10


to a power unit whereby both the power unit and the power feed device


10


may rotate independently of each other, as shown in FIG.


9


.




FIG.


9


illustrates a system in which the power feed device


10


may be implemented. As shown in

FIG. 9

, the power feed device


10


is coupled to a guide hose assembly


26


, which is coupled to the bearing


126


, which is coupled to a drum assembly


128


. The guide hose assembly


26


includes a power feed collar


130


, which is coupled to a first hose barb


132


, which is coupled to a conduit


134


, which is coupled to a second hose barb


136


, which is coupled to a guide hose sleeve assembly


138


. As described above with reference to

FIG. 2

, the thumbscrew


24


operates through the screw hole


30


in the female end


20


of the housing


16


to secure the power feed device


10


to the guide hose assembly


26


. In the embodiment shown in

FIG. 9

, the thumbscrew


24


couples the female end


20


of the housing


16


to the power feed collar


130


.




As shown in

FIG. 10

, the power feed collar


130


is a cylindrical tube with an up interior diameter A and an exterior diameter B. The exterior. diameter B of the power feed collar


130


as shown is approximately {fraction (4/100)} of an inch smaller than the interior diameter


21


of the housing


16


allowing the power feed collar


130


to be inserted into the female end


20


of the housing


16


. There is a channel


146


in the power feed collar


130


for engaging the thumbscrew


24


to secure the power feed collar


130


to the housing


16


. The channel


146


as shown is approximately {fraction (1/10)} of an inch deep and approximately {fraction (6/16)} of an inch wide. The power feed collar


130


is preferably constructed from an engineering plastic such as the acetal resin sold under the trademark Delrin®. The power feed collar


130


is coupled to the conduit


134


by the first hose barb


132


.




As shown in

FIG. 9

, the guide hose assembly


26


couples to the bearing


126


, which is coupled to the drum assembly


128


. The bearing


126


allows the drum assembly


128


to rotate without causing the guide hose assembly


26


to rotate as well. Additionally, the bearing


126


allows the guide hose assembly


26


to rotate independently of any drum assembly


128


rotation. Allowing the guide hose assembly


26


to rotate independently of the drum assembly


128


provides an important safety feature for an operator in situations where the threaded cable


42


snags. In such a situation, the guide hose assembly continues to rotate independently of any rotation by the snagged threaded cable


42


and the drum assembly


128


.





FIG. 11

illustrates another system in which the power feed device


10


may be implemented. As shown in

FIG. 11

, the guide hose assembly


26


is coupled to the male end


18


of the power feed device


10


, which is coupled to the support plate


28


, which is coupled to the drum assembly


128


.




As shown in

FIG. 12

, the guide hose sleeve assembly


138


includes a guide hose sleeve


148


and a thumbscrew


150


. The guide hose sleeve


148


has a first end


152


, a second end


154


, an exterior diameter C, an annular wall


158


, and a screw hole


162


. The thumbscrew


150


operates through the screw hole


162


in the guide hose sleeve


148


. The thumbscrew


150


screws through the screw hole


162


and extends through the annular wall


158


of the guide hose sleeve


148


. The thumbscrew as shown is approximately ¼ of an inch in diameter. The guide hose sleeve assembly


138


is coupled to the conduit


134


by the second hose barb


136


.




Similar to the description of the coupling of the female end


20


of the housing


16


to the power feed collar


130


above, the thumbscrew


150


couples the first end


152


of the hose sleeve


148


to the male end


18


of the housing


16


. The male end


18


of the housing


16


is configured to provide an exterior diameter D and a channel


166


for coupling to the first end


152


of the guide hose sleeve


148


. The exterior diameter D of the male end


18


of the housing


16


as shown is approximately {fraction (4/100)} of an inch smaller the diameter of the annular wall


158


of the guide hose sleeve


148


, allowing the male end


18


of the housing


16


to be inserted into the first end


152


of the guide hose sleeve


148


. The channel


166


provides a surface for engaging the thumbscrew


150


to secure the housing


16


to the guide hose sleeve


148


, thus securing the power feed device


10


to the guide hose assembly


26


. The channel as shown is approximately ¼ of an inch in depth and approximately {fraction (3/10)} of an inch in width.




As shown in

FIG. 13

, the female end


20


of the housing


16


of the power feed device


10


couples to the support plate


28


. The support plate


28


includes a guide tube


168


, a guide tube plate


170


, a bushing


172


(FIG.


14


), and a spring pin


174


. The thumbscrew


24


of the power feed device


10


couples the female end


20


of the housing


16


to the guide tube


168


. The guide tube


168


is a cylindrical tube with an interior diameter E, a mounting diameter F (FIG.


14


), and an exterior diameter G. The exterior diameter G of the guide tube


168


as shown is approximately {fraction (4/100)} of an inch smaller than the inside diameter of the housing


16


allowing the guide tube


168


to be inserted into the female end


20


of the housing


16


. There is a channel


184


in the guide tube


168


for engaging the thumbscrew


24


. The channel


184


as shown is approximately {fraction (1/10)} of an inch deep and approximately {fraction (5/16)} of an inch wide. The guide tube


168


is preferably constructed from aluminum.




A spring pin


174


is mounted to the channel


184


of the guide tube


168


. The spring pin


174


engages the guide tube notch


25


when the guide tube


168


is inserted into the female end


20


of the housing


16


. When engaged, the connection between the spring pin


174


and the guide tube notch


25


, as well as the connection between the thumbscrew


24


and the channel


184


of the guide tube


168


, prevent the power feed device


10


from rotating around a longitudinal axis


188


passing through the center of the guide tube


168


and the power feed device


10


.




As shown in

FIG. 14

, the mounting diameter F of the guide tube


168


is designed for mounting the guide tube


168


to a guide tube plate


170


. The guide tube plate


170


is generally rectangular, with a front surface


192


(FIG.


13


), a back surface


194


, and three holes passing from the front surface


192


to the back surface


194


; a guide tube mounting hole


196


, and two frame mounting holes


198


and


200


. Additionally, a bushing


172


attaches to the interior diameter E of the guide tube


168


for reducing friction in the connection between the support plate


28


and the drum assembly


128


. In the embodiment shown in

FIG. 14

, the bushing is press fit into the guide tube


168


.




As shown in

FIG. 13

, the guide tube


168


is welded to the guide tube plate


170


such that the mounting diameter F of the guide tube


168


fits into the guide tube mounting hole


196


. The guide tube plate


170


is preferably constructed from aluminum and the bushing


172


is preferably constructed from bronze. The guide tube plate


170


attaches to a frame


204


of the drum assembly


128


using a thumbscrew and washer or similar securing means passing through the frame mounting holes


198


and


200


. Mounting the guide tube plate


170


to the frame


204


, as described above, prevents the guide tube plate


170


, and any device attached thereto, from rotating around the longitudinal axis


188


.




In both of the mounting configurations shown in

FIGS. 11 and 13

a drum assembly


128


is shown coupled to the power feed device


10


. The drum assembly


128


shown in

FIGS. 11 and 13

includes a drum


206


for rotating a threaded cable


42


clockwise through the power feed device


10


. A length of threaded cable


42


is stored within the drum assembly


128


for use with the power feed device


10


. The drum assembly


128


rotates the threaded cable


42


in a clockwise rotation, from the perspective of one looking along the axis of the threaded cable


42


towards the female end


20


of the housing


16


. As described above with reference to

FIGS. 7 and 8

, depending upon the position of the cap assembly


14


with respect to the housing assembly


12


, the length of threaded cable


42


will translate longitudinally either into or out of the drum


206


. An operator may choose the direction the threaded cable


42


translates by rotating the cap assembly


14


between a forward and a reverse position.




It should be noted that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications may be made without departing from the spirit and scope of the present invention and without diminishing its attendant advantages. It is, therefore, intended that such changes and modifications be covered by the appended claims.



Claims
  • 1. A power feed device for use with a threaded cable comprising:a housing, said housing having a first end and a second end and a longitudinal bore through which the cable can pass; a first and second pair of wheel bearings rotatably mounted to said housing; a biasing bearing rotatably mounted within said housing, wherein said biasing bearing can be positioned in a first position wherein said biasing bearing and said first pair of wheel bearings engage the cable whereby rotation of the cable in a first direction causes the cable to translate in a first longitudinal direction, and said biasing bearing can be positioned in a second position wherein said biasing bearing and said second pair of wheel bearings engage the cable whereby rotation of the cable in a first direction causes the cable to translate in a second longitudinal direction, opposite said first longitudinal direction.
  • 2. The power feed device of claim 1 wherein each of said wheel bearings comprises:a wheel housing; an axle mounted to said wheel housing; and a wheel bearing rotatably mounted to said axle.
  • 3. The power feed device of claim 1 wherein said first end of said housing is configured for coupling said power feed device to another device.
  • 4. The power feed device of claim 3 wherein said first end of said housing further comprises a thumb screw hole and a thumb screw operating through said thumb screw hole for securing said housing to another device.
  • 5. The power feed device of claim 1 further comprising:a cap rotatably mounted to said housing; a bearing axle mounted to said cap; and said biasing bearing is rotatably mounted to said bearing axle.
  • 6. The power feed device of claim 5 wherein said cap further comprises a cap rotation lever mounted to said cap for an operator to rotate said cap with respect to said housing.
  • 7. The power feed device of claim 5 wherein said cap further comprises at least one roll pin mounted to said biasing cap wherein said roll pin limits the rotation of said cap relative to said housing.
  • 8. The power feed device of claim 5 wherein said housing further comprises at least one stop engaging hole and said cap further comprises at least one stop for engaging said stop engaging hole.
  • 9. The power feed device of claim 8 wherein said stop engaging hole further comprises a drill bushing located within said stop engaging hole.
  • 10. The power feed device of claim 8 wherein said stop further comprises a ball-nose spring plunger.
  • 11. The power feed device of claim 5 wherein said cap further comprises a cable roller guide rotatably mounted to said bearing axle.
  • 12. The power feed device of claim 11 wherein said cap further comprises an adjusting knob for securing said cap to said housing.
  • 13. The power feed device of claim 12 further comprising a threaded rod mounted to said housing for securing said cap and said adjusting knob to said housing.
  • 14. The power feed device of claim 13 wherein said cap further comprises a thrust bearing mounted to said cap for operation with said adjusting knob.
  • 15. The power feed device of claim 1 wherein said second end of said housing is configured for coupling said power feed device to another device.
  • 16. The power feed device of claim 1 wherein the speed of translation of the cable through said housing is controlled by the amount of pressure said biasing bearing exerts on the cable.
  • 17. The power feed device of claim 16 wherein the amount of pressure said biasing bearing exerts on the cable is controlled by an adjusting knob.
  • 18. The power feed device of claim 16 wherein the amount of pressure said biasing bearing exerts on the cable is controlled by the degree of rotation of said biasing bearing towards said first position or said second position.
  • 19. A power feed device for use with a threaded cable comprising:a housing, a first pair of wheel bearings rotatably mounted to said housing; a second pair of wheel bearings rotatable mounted to said housing; and means for selectively engaging said first and said second pair of wheel bearings wherein said means for selectively engaging said first and said second pair of wheel bearings may be positioned to bias the cable against said first pair of wheel bearings such that rotation of the cable about its longitudinal axis causes the cable to translate along its longitudinal axis in a first direction, and said means for selectively engaging said first and said second pair of wheel bearings may be positioned to bias the cable against said second pair of wheel bearings such that rotation of the cable about its longitudinal axis causes the cable to translate along its longitudinal axis in a second direction, opposite said first direction.
  • 20. The power feed device of claim 19 wherein said housing has a first end, said first end of said housing being configured for attaching to another device.
  • 21. The power feed device of claim 19 wherein said housing has a second end, said second end of said housing being configured for attaching to another device.
  • 22. The power feed device of claim 19 wherein said means for selectively engaging said first and said second pair of wheel bearings comprises a cap assembly.
  • 23. The power feed device of claim 19 wherein said means for selectively engaging said first and said second pair of wheel bearings comprises a biasing bearing.
US Referenced Citations (14)
Number Name Date Kind
2262364 Hugel et al. Nov 1941 A
3224024 Hunt Dec 1965 A
3394599 Tucker Jul 1968 A
4191059 Vanslette Mar 1980 A
4246802 Rasmussen et al. Jan 1981 A
4317382 Riser Mar 1982 A
4395791 Irwin Aug 1983 A
4570281 Boelens Feb 1986 A
4580306 Irwin Apr 1986 A
4726242 Baghdasarian Feb 1988 A
5031276 Babb et al. Jul 1991 A
5507062 Salecker Apr 1996 A
5640736 Salecker Jun 1997 A
5901401 Rutkowski et al. May 1999 A