The present invention relates to a container for housing two consumer products, such as cosmetics, in stick form. More particularly, it relates to a dual-ended mechanism that allows one or the other stick product to be moved between an advanced position, where the stick product is able to be applied by a consumer, and a retracted position for storing the product between uses.
Prior art containers for stick products may include a cylinder that has a rotatable member disposed at its bottom end. The stick product is received into a holder cup, and the holder cup is disposed within the cylinder. Rotation of the rotatable member relative to the cylinder causes a mechanism inside the cylinder to advance the stick product longitudinally away from the rotating member such that a portion of the stick product becomes exposed above the cylinder. In this manner, the exposed portion of the product is available for application.
For example, a common type of container features a base that is permanently connected to a cylindrical inner body, and a cam sleeve placed around the inner body, such that the cam sleeve and body can rotate with respect to each other. The inner body is hollow, and has a wall with at least one longitudinal slot that extends through the wall. The cam sleeve has an inner wall that features at least one helical groove that extends along a substantial length of the inner wall. A product holder cup is provided with at least one cam follower in the form of a lug. When the holder cup is fitted into the inner body, the lug extends through the longitudinal slot of the inner body to engage the helical groove of the cam sleeve. When the base is and cam sleeve are rotated relative to each other, the helical groove applies pressure to the lug of the holder cup, which drives the holder cup up or down in the longitudinal slot, thereby moving the stick product between an advanced and a retracted position. A typical example of this type of device is described in U.S. Pat. No. 3,438,714. Such devices work well, but are limited to offering only one stick product.
Expellant devices that have two stick products emerging from either end of the device are known. See, for example, US2008-0166172, U.S. Pat. Nos. 8,444,334 and 5,306,107. None of these has the simplicity of the device described herein. For example, U.S. Pat. No. 8,444,334 utilizes two cam sleeves between which the lugs of the holder cup must pass, and this requires a precise alignment that can be difficult to achieve.
A main object of the invention is to provide a dual-ended mechanism, of relatively simple design, that is able to extend and retract two stick products, and that is airtight when not in use.
A dual-ended stick mechanism according to the present invention comprises a dual-ended holder cup (1) that holds two stick products (9, 9′), one at each end; a single inner body (2) with longitudinal shaft; a single cam sleeve (3) with helical groove; two A-shell members (4, 4′); and two overcaps (5, 5′). Each overcap forms an airtight seal on its respective A-shell. In use, a user presses on the top of the first overcap to disengage it from the rest of the mechanism. The second overcap is not removed, and maintains contact with the inner body such that the second overcap and inner body will rotate together. Thus, when the second overcap and cam sleeve are rotated with respect to each other, the holder cup advances in the inner body and moves the stick product to an extended position where it can be used. The opposite rotation causes the holder cup to retract. A register feature alerts the user that the holder cup has reached its neutral position.
The term “comprises” and its variants means that a list of elements is not necessarily limited to those explicitly recited. The following description refers to the opposing ends of several members as “top” and “bottom,” but the designations are for reference only, as either end could be taken as the top or bottom.
A dual-ended stick mechanism according to the present invention comprises a dual-ended holder cup (1), a single inner body (2), a single cam sleeve (3), two A-shell members (4, 4′), and two overcaps (5, 5′).
A dual-ended holder cup (1) according to the present invention is depicted in
Referring to
Preferably, at least one of the horizontal tracks (for example, the upper horizontal track) intersects with a notch (2d) that opens up onto the opened top (2b) or opened bottom (2b′) of the inner body. The notch provides the side wall (2a) with some flexibility, such that the opening at the top (2b) of the inner body can be temporarily enlarged, and then allowed to return to its original size. In this way, the holder cup (1) can be inserted into the inner body by forcing the lug (1e) through the notch (2d) and into the upper segment (2e) of the longitudinal track. Since only one such notch is needed, it is preferable if the lower horizontal track (2c′) does not open up onto the bottom of the inner body. When the mechanism is fully assembled, the lug (1e) will travel along the upper and lower segments (2e, 2e′) of the longitudinal track and in the upper and lower horizontal tracks (2c, 2c′) of the inner body (2).
When the holder cup (2) is positioned in the middle of the inner body, we say that it is in its neutral position. In neutral position, neither stick product (9, 9′) is extended beyond the inner body. When the mechanism (10) is not in use, the holder cup will, in general, be at its neutral position. However, when the holder cup is being retracted from an extended position, it is possible to retract the holder cup too far, and overshoot the neutral position, such that the unseen stick product (9′, for example) might mash into the inside of the overcap (5′). To help a user avoid this occurrence, two or more bumps (2h, 2h′) may be located a short distance above and below the midpoint of the longitudinal track, near the meeting point of the upper and lower segments (2e, 2e′) of the longitudinal track. These bumps project slightly into the upper and lower segments, and are spaced apart longitudinally to allow the lug (1e) of the holder cup (1) to fit in between the them (see
Preferably, both the top (2b) and bottom (2b′) of the inner body (2) are formed with a rim (upper rim 2f, lower rim 2f) that overhangs the side wall (2a) of the inner body. The purpose of the rims will be explained below.
Referring to
A dual-ended stick mechanism (10) according to the present invention has only one cam sleeve. A cam sleeve (3) is shown in
The cam sleeve (3) is mounted to the outside of the inner body (2) by inserting the top (2b) of the inner body (the end with the notch (2d)) into the opened bottom (3b′) of the cam sleeve. The notch will allow the side wall (2a) of the inner body to compress enough to allow the cam sleeve to slip onto the inner body. When fully seated on the inner body, the cam sleeve and inner body are concentric, and the cam sleeve is trapped between the upper and lower rims (2f, 2f) that overhang the side wall (2a) of the inner body. The cam sleeve will substantially fill that space, so that very little vertical movement of the cam sleeve with respect to the inner body is possible, however, the cam sleeve and inner body can rotate with respect to one another. The cam sleeve fits over the inner body (2) in such a way that distal end of the lug (1e) of the holder cup (1), which passes through the longitudinal track of the inner body, will be located in the helical groove (3e) of the cam sleeve. The exterior surface of the cam sleeve may comprise an annular stop (3d) located at the midpoint of the cam sleeve, between the hollow upper body (3f) and the hollow lower body (3f′). The annular stop is one-half of a locking feature that secures each overcap (5, 5′) on the dual-ended mechanism (10). The full operation of the locking feature will be described below.
A dual-ended stick mechanism (10) according to the present invention comprises two identical A-shells (4, 4′). Referring to
The opened lower end (4c) of one A-shell (4) fits snugly over the hollow upper body (3f) of the cam sleeve (3), and the opened lower end (4c′) of the other A-shell (4′) fits snugly over the hollow lower body (3f) of the cam sleeve. The A-shells and cam sleeve rotate as one. That is, if either A-shell is rotated, then the cam sleeve will also rotate. For example, the fit of the A-ells on the cam sleeve may be sufficiently tight to prevent relative rotation between either A-shell and the cam sleeve. Optionally, adhesive may be used between the A-shells and the cam sleeve.
As noted above, when fully seated on the inner body (2), the cam sleeve (3) is trapped between the upper and lower rims (2f, 2f) that overhang the side wall (2a) of the inner body. In other words, the upper and lower rims extend beyond the ends of the cam sleeve. Therefore, when each A-shell is fully positioned on the cam sleeve, the flanges (4d, 4d′) will rest just above the upper and lower rims (2f, 2f) of the inner body (see
The A-shells also serve an aesthetic purpose, as decorative covers for the cam sleeve. The A-shells may be made of plastic, but a more upscale appearance may be achieved with metal A-shells. Also, the A-shells are sized such that the opened lower ends (4c, 4c′) of the A-shells will bottom out on the annular stop (3d) of the cam sleeve (as seen in
Like conventional overcaps, the overcaps of the present invention slide over the A-shells for the purpose of shielding the stick product from the ambient environment, as well as providing an aesthetically pleasing appearance. However, the overcaps of the present invention have several unique, functional features.
1. Release Button
Conventional overcaps are usually held in place by a friction fit on the A-shell, and can be easily removed by holding the base of the lipstick, while pulling on the overcap. In contrast, in its closed configuration (
The overshell (6) of the overcap (5) comprises a side wall (6a) with an opened top (6b) and an opened bottom (6c). The side wall is sized to fit over one of the A-shells (4), as in
The inner cap (7) comprises a side wall (7a) with an opened top (7b) and an opened bottom (7c). The inner cap comprises a pressure surface (7d) that is suspended near the opened top of the inner cap by a number of flexible tabs (7f) that extend between the pressure surface and the inner surface of the side wall (7a). Referring to
When a fully assembled overcap (5) is positioned on an A-shell (4), the skirt wall (6e) of the button (6d) bears against the top of the inner body (2). Thus, when a user presses the top of the button (6d), the button applies pressure the inner body. This results in a longitudinal displacement of the inner body relative to the side wall (6a) of the overcap. In this way, the overcap is removed from the rest of the dual-ended mechanism, which is connected to the inner body, and there is no chance of removing the wrong overcap, as would be the case if a user merely pulled on both overcaps simultaneously. When user-applied pressure is released from the button, the flexible tabs (7f) are able to provide sufficient restoring force to return the button to its resting position.
2. Airtight Feature
As noted above, the inner cap (7) comprises a side wall (7a) with an opened top (7b) and an opened bottom (7c). When airtightness is a concern, then several raised rings (7e) may be positioned on the inner surface of the side wall, near the opened bottom end, The raised rings are of slightly smaller diameter than the outer diameter of the A-shell (4). When a fully assembled overcap (5) is positioned on an A-shell (4), the opened top (4b) of the A-shell slides into the opened bottom (7c) of the inner cap (7). Once the A-shell is inserted into the inner cap, the raised rings (7e), whose diameter is slightly smaller than the outer diameter of the A-shell, form an airtight seal between the inner cap and A-shell.
3. Connection Between Overcap and Inner Body
Now described, is a third unique feature of the overcaps (5, 5′) of the present invention. In order to raise and lower the holder cup (1), a user must rotate one of the A-shells (4, 4′) relative to the inner body (2). In a conventional mechanism, an external base is permanently connected to the inner body, so that rotation of the base relative to the A-shell will raise or lower the holder cup. However, the present invention has no base that is permanently attached to the inner body. Nevertheless, each overcap must be able to act as a base when it is mounted to its A-shell. Therefore, the skirt wall (6e) of the button (6d) is formed with a multiplicity of vertical grooves (6g) around its perimeter (see
4. Locking Feature
Another unique feature of the present invention, each overcap is provided with a locking feature. One embodiment of two identical overcaps is shown in
The present invention offers two stick products (9, 9′) in one dual-ended mechanism. The mechanism is useful for all types of stick products that are applied to a surface by drawing the product across the surface. For the purposes of the present invention, a stick product is an elongated mass of solid or semi-solid product that is able to support its own weight when the elongated mass is suspended by one end. A non-exhaustive list includes lipstick, lip gloss, lip balm, makeup sticks (foundation, concealer, blush, bronzer, etc.), deodorant sticks, anti-perspirant sticks, glue sticks, and many others. Preferably, the two products (9, 9′) are complementary. For example, two shades of lipstick, or one lipstick and one lip gloss, or one foundation and one blush, or one deodorant and one solid perfume, or one adhesive and one primer to cure the adhesive, etc.
A holder cup (2) is inserted into an inner body (2) by forcing the lug (1e) of the holder cup through the notch (2d), and into the upper segment (2e) of the longitudinal track of the inner body. Optionally, at this point the holder cup may be moved to the neutral position by sliding the lug of the holder cup between the bumps (2h, 2h′) of the longitudinal track. Next, the cam sleeve (3) is mounted to the outside of the inner body by inserting the opened top (2b) of the inner body (the end with the notch (2d)) into the opened bottom (3b′) of the cam sleeve. The notch will allow the side wall (2a) of the inner body to compress enough to allow the cam sleeve to slip onto the inner body. When fully seated on the inner body, the cam sleeve and the inner body are concentric, and the cam sleeve is trapped between the upper and lower rims (2f, 2f) that overhang the side wall (2a) of the inner body. The cam sleeve (3) fits over the inner body (2) in such a way that the distal end of the lug (1e) of the holder cup (1), which passes through the longitudinal track of the inner body, will be located in the helical groove (3e) of the cam sleeve.
First and second overcaps (5, 5′) have previously been formed from first and second overshells (6, 6′) and first and second inner caps (7, 7′), as explained above. The first overcap (5) is then fitted over the first A-shell (4), such that the skirt wall (6e) of the first button (6d) extends into and through the opened top (4b) of the first A-shell, and into the opened top (2b) of the inner body (2), where each of the first set of teeth (2g) of the inner body will come to rest in one of the vertical grooves (6g) of the first button. If not already done, the holder cup is moved its neutral position by positioning the relative rotation of the first overcap and the still exposed second A-shell, until the lug of the holder cup between the bumps (2h, 2h′) of the longitudinal track. The second overcap (5′) is then fitted over the second A-shell (4′), such that the skirt wall (6e′) of the second button (6d′) extends into and through the opened top (4b′) of the first A-shell, and into the opened bottom (2b′) of the inner body (2), where each of the second set of teeth (2g′) of the inner body will come to rest in one of the vertical grooves (6g′) of the second button. The assembly of the mechanism is now complete.
First and second stick products (9, 9′) are formed first by any suitable method, such as hot pouring into a mold, then allowed to cool and solidify.
When it is desired to load a mechanism with two stick products, the first overcap (5) is removed and the dual-ended holder cup (1) is advanced to a fully extended position, away from the second overcap. The process for doing this is explained below. A first stick product is inserted into the upper reservoir (1f) of the holder cup. Next, the holder cup is lowered so that the first stick product is not protruding beyond the opened top (2b) of the inner body (2), and the first overcap is replaced. Then, the second overcap (5′) is removed and the dual-ended holder cup (1) is advanced to a fully extended position, away from the first overcap. A second stick product is inserted into the lower reservoir (1f′) of the holder cup. Next, the holder cup is lowered so that the second stick product is not protruding beyond the opened bottom (2b′) of the inner body (2). Preferably, the holder cup is moved its neutral position by positioning the lug (1e) of the holder cup between the bumps (2h, 2h′) of the longitudinal track. Finally, the second overcap is replaced.
When it is desired to use one of the stick products (9, for example), a user presses the button (6d) of overcap (5). She may do this by wrapping here fingers around the side wall (6a) of the overshell and using a thumb to depress the button. This displaces the rest of the dual-ended mechanism longitudinally, relative to the overcap, and it forces the annular stop (3d) of the cam sleeve (3) under the raised beads (6i) of the overcap. In so doing, the overcap (5) is easily removed from the A-shell (4), and the rest of the mechanism is received into the user's other hand. Next, the user grips the exposed A-shell (4) in one hand and the overcap (5′) that is still attached in the other hand. The user rotates the A-shell (for example, counterclockwise) relative to the overcap and inner body (2). This forces the lug (1e) of the holder cup (1) over one of the bumps (2h) of the inner body, and then continues to raise the holder cup with the lug travelling along either the upper segment (2e) of the longitudinal track until it enters the horizontal track (2c) of the inner body, at which time the stick product (9) is fully extended out of the mechanism (10) for its intended use.
When the user is finished with the stick product (9), she again grips the exposed A-shell (4) in one hand and the overcap (5′) that is still attached, in the other hand. The user rotates the A-shell (for example, clockwise) relative to the overcap. This lowers the holder cup (2), and the stick product (9) is retracted into the mechanism. The user continues to rotate the A-shell until the lug (1e) of the holder cup is forced over the first bump (2h) of the inner body, at which time the holder cup will be located in its neutral position, and she stops rotating. The overcap (5) which was removed, is replaced on the exposed A-shell (4), again forcing the raised beads (6i) of the overcap over the annular stop (3d) of the cam sleeve (3). If desired, the same procedure can be repeated on the other side of the mechanism (10) to use the other stick product.