Dual energized hydroseal

Information

  • Patent Grant
  • 6702024
  • Patent Number
    6,702,024
  • Date Filed
    Friday, December 14, 2001
    22 years ago
  • Date Issued
    Tuesday, March 9, 2004
    20 years ago
Abstract
A bi-directional seal assembly can be used in various types of cartridge valves including dirty fluid valves and a variety of other valves. The present seal assembly utilizes a seal spool, two O-rings and opposing seal cups. The O-rings are compressed during manufacture of the seal assembly and the valve more than typically recommended by O-ring manufacturers. Because of this compression, the O-rings serve a dual function. At lower pressures, the O-rings act as a spring causing the seal cups to contact the opposing seal plates and at higher pressures they act as seals between the seal assembly and the valve.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present seal assembly will function when pressure acts on it from two different directions. It is therefore sometimes referred to as a bi-directional seal or a dual energized hydroseal. The present invention can be used in a variety of different types of valves where a dual energized seal assembly is needed, as well as in cases where single-direction control is necessary.




2. Background of the Invention




The dual energized hydroseal includes a seal spool, two O-rings and two opposing seal cups. This bi-directional seal assembly can be used in a dirty fluid valve and a variety of other applications where a bi-directional seal assembly is needed, as well as in cases where a single direction seal assembly is necessary. For purposes of example, the dual energized hydroseal will be described in a dirty fluid valve, which is a type of cartridge valve frequently used in downhole tools. A plurality of dirty fluid valves are positioned in a downhole tool that is used for sampling wellbore fluids. A plurality of empty sample collection bottles are located in the downhole tool. When the tool is inserted in the wellbore, all of the dirty fluid valves are in the closed position as shown in FIG.


1


. When the downhole tool reaches a depth that needs to be sampled, a pilot valve is pulsed, causing the seal carrier to slide the dual energized hydroseal assembly along opposing seal plates and open the supply port, as shown in FIG.


2


. This allows wellbore fluids to enter the supply port of the dirty fluid valve and move through the longitudinal passageway of the valve and out the function port to a sample collection bottle. A plurality of sample collection bottles are often included in a single tool so that the wellbore may be sampled at different depths.




External pressures in a wellbore often exceed 20,000 psi absolute. After a sample has been collected, a pilot valve is pulsed, causing the seal carrier to move back to the close position as shown in FIG.


1


. The pressure inside the sample collection bottle is the same as the pressure in the wellbore at the collection depth. As the downhole tool is brought back to the surface, external pressure drops to standard atmospheric pressure, but the pressure inside the sample collection bottle remains at wellbore pressure, which may be in excess of 20,000 psi absolute.




The present seal assembly will function when pressure acts on it from two different directions. The present invention can be used in a variety of different types of valves. When the seal assembly of the present invention is constructed, the O-rings are squeezed into position and/or compressed approximately 40%. The squeeze of the O-rings causes them to act as springs urging the seal cups into contact with the opposing seal plates. By contrast, O-ring manufacturers such as Parker generally recommend that O-rings be squeezed axially approximately 20%-30% for static seal designs. The present invention is a static seal design. Other O-ring manufacturers, such as Apple, recommend that O-rings be squeezed axially for static seal in the range of approximately 25%-38%. Squeezing the O-rings more than recommended by most manufacturers improves the function in the present invention. The O-rings in the present invention perform a dual function as both the spring and the seal. They act as a spring to force the seal cups into contact with the opposing seal plates, at lower pressures and they act as a seal at higher pressures.




U.S. Pat. No. 5,662,166 to Shammai, discloses an apparatus for maintaining at least downhole pressure of a fluid sample of upon retrieval from an earthbore. The Shammai device has a much more complex series of seal than the present invention. Further, the Shammi device does not have a dual-energized seal like the present invention.




U.S. Pat. No. 5,337,822 issued to Massie et al., discloses a wellfluid sampling tool. The Massie device maintains samples at the pressure at which they are obtained until they can be analyzed. The device does not, however, maintain this pressure by means of a dual-energized hydroseal. Rather, the device of Massey uses a hydraulically driven floating piston, powered by high-pressured gas such as nitrogen acting on another floating piston, to maintain sample pressure.




SUMMARY OF THE INVENTION




The seal assembly of the present invention uses two O-rings that are squeezed more than 38.5% causing them to act as springs urging the seal cups into sealing engagement at very low pressures with the seal plates and as seals at higher pressures. At higher pressure a seal is achieved because pressure on the rear of the seal cups forces them into sealing engagement with the opposing seal plates. The pressure forces act on the seal cups to achieve a tight metal to metal seal. The bi-directional seal assembly of the present invention is shown in a dirty fluid valve which is positioned in a downhole tool for sampling wellbore fluids. The seal assembly of the present invention can be used in a variety of other types of valves that require bi-directional seal assemblies and in other types of valves that only require a uni-directional seal.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a section view of a valve with the dual energized hydroseal. The valve is in the closed position in an unpressurized state.





FIG. 2

is a section view of the valve of

FIG. 1

except the valve is in the open position and Fluid is shown flowing through the valve by the flow arrows.





FIG. 3

is a perspective view of the seal spool.





FIG. 4

is an enlarged section view of the seal spool and O-rings in a relaxed position.





FIG. 5

is a perspective view of one seal cup.





FIG. 6

is an enlarged cross sectional view of one seal cup.





FIG. 7

is an enlarged cross sectional view of the dual energized hydroseal exposed to supply pressure.





FIG. 8

is an enlarged cross sectional view of the dual energized hydroseal exposed to function pressure.





FIG. 9

is a sectional view of a valve with an alternative embodiment of the dual energized hydroseal. The valve is in the closed position in an unpressurized state.











DESCRIPTION OF THE INVENTION




Referring to

FIG. 1

, the dirty fluid valve is generally identified by the numeral


10


. The valve


10


is a normally closed, two position, two-way valve. The valve


10


is sometimes referred to as a “cartridge” type valve, because it is often manufactured in the configuration of FIG.


1


and it is slipped into a valve chamber in the body of a downhole tool. The downhole tool typically have—or more dirty fluid valves, to test wellbore fluids at different well depths. Each valve


10


is in fluid communication with the wellbore and a sample collection bottle to hold wellbore fluids. The valve


10


is typically rated for operational pressures of up to 30,000 psi and temperatures of up to 350° F.




The valve


10


has a generally cyndrical body


12


which defines a longitudinal bore


14


which is sized and arranged to receive a seal carrier


16


. The seal carrier moves from a normally closed position shown in

FIG. 1

to an open position shown in FIG.


2


.




The body


12


has threads


18


formed on one end to threadably engage the cap


20


. A cylinder cover


22


surrounds a portion of the body


12


. The cylinder cover


22


is rotationally held in place on the body by a set screw


24


and longitudinally in place by cap


20


.




The body


12


defines an open pilot port


26


which is in fluid communication with an open chamber


28


. The body


12


and the cylinder cover


22


define a close pilot port


30


which is in fluid communication with the close chamber


32


which is defined by the longitudinal bore


14


in body


12


, the cap


20


and the seal carries


16


. The open pilot port


26


is in fluid communication with a pilot open valve, not shown. The close pilot port


30


is in fluid communication with a pilot close valve, not shown. Both pilot valves are connected to a source of pressurized pilot fluid, not shown.




The seal carrier


16


has a transverse bore


34


sized and arrange to receive a bi-directional seal assembly generally identified by the numeral


36


. A transverse flow passageway


38


is also formed in the seal carrier


16


to facilitate fluid flow through the valve when it is in the open position.




A bore


40


is formed in the body


12


and is sized and arranged to receive the first seal plate


42


. A through bore


44


is formed in the seal plate


42


and is in fluid communication with a supply port


46


formed in the cylinder cover


22


.




A bore


48


is formed in the body


12


and is sized and arranged to receive the second seal plate


50


. A through bore


52


is formed in the seal plate


50


and is fluid communication with a supply port


54


formed in the cylinder cover


22


. For purposes of claim interpretation, the body


12


and the cylinder cover


22


may collectively be referred to as the body, although for manufacturing convenience, they are produced as two separate parts.




When the downhole tool is placed in the wellbore, pressures may reach 30,000 psi, depending on the depth of the well. Wellbore fluids exert this “supply pressure” as indicated by the arrow in FIG.


1


.




To shift the valve


10


from the closed position of

FIG. 1

to the open position of

FIG. 2

, the pilot open valve is actuated allowing pilot pressure to enter the open port


26


and the open chamber


28


. The force of the pressurized pilot fluid acting on the seal carrier


16


shifts it to the open position of FIG.


2


.




Referring to

FIG. 2

, the valve


10


is shown in the open position. Wellbore fluids indicated by the flow arrows, pass through the open ports


46


and


54


of the cylinder cover


22


and the through bore


44


and


52


of seal plates


42


and


50


. The wellbore fluids then pass through the flow passageway


38


in the seal carrier


16


, the longitudinal bore


14


and out the function ports


56


and


58


, as indicated by the flow arrows, to the sample collection bottle, not shown. After the sample has been taken, the pilot close valve is actuated and pressurized pilot fluid enters the close port


30


and the close chamber


32


. The pilot fluid is typically pressurized in the range of 1,500 to 10,000 psi. The force of this pilot fluid on the seal carrier causes it to shift from the open position of

FIG. 2

to the closed position of

FIG. 1. A

spring


102


is positioned in the close chamber


32


. A typical spring rate for the valve


10


is 261 lb./in. The spring


102


urges the seal carrier


16


into the normally closed position of FIG.


1


.




An O-ring groove


104


is formed in the cap


20


and is sized and arranged to receive O-ring


106


which seals the cap


20


against the valve chamber in the downhole tool. A groove


108


is formed in the cylinder cover


22


and is sized and arranged to receive T-seal


110


which seals the cylinder cover


22


against the valve chamber in the downhole tool.




A groove


112


is formed in the body


12


and is sized and arranged to receive T-seal


114


. A groove


116


is formed in the body


12


and is sized and arranged to receive T-seal


118


. A groove


120


is formed in the body


12


and is sized and arranged to receive T-seal


122


. T-seals


114


and


118


seal and isolate the function port


56


against the valve chamber in the downhole tool, not shown. T-seals


118


and


122


seal and isolate the pilot open port against the valve chamber in the downhole tool, not shown.




A groove


124


is formed in the seal carrier


16


and is sized and received to receive an O-ring


126


and a lock-up ring


128


. The O-ring


126


and backup ring


128


seal and isolate the open chamber


28


from the other flow passageways in the valve


10


.




A groove


130


is found in the other end of the seal carrier


16


and is sized and arranged to receive an O-ring


132


and backup ring


134


. The O-ring


132


and backup ring


134


seal and isolate the close chamber


32


from the other flow passageways in the valve


10


.




The bi-directional seal assembly generally identified by the numeral


36


is positioned in the transverse bore


36


of seal carrier


16


. The seal assembly functions when supply pressure (pressure from wellbore fluids) enters the through bore


44


of first seal plate


42


and the through bore


52


of seal plate


50


and is applied to the seal assembly


36


. The seal assembly also functions when function pressure (from the sample collection bottle) enters the longitudinal bore


14


, and the transverse bore


34


in the seal carrier


16


and is applied to the seal assembly


36


. The seal assembly


36


is therefore referred to as “bi-directional” because it functions when exposed to both supply pressure (pressure from wellbore fluids in the well) and function pressure (pressure from the stored wellbore fluids in the sample collection bottle).




The seal assembly


36


includes a first seal cup


160


, a second seal cup


162


, a seal spool


164


, a first O-ring


166


and a second O-ring


168


.




Referring to

FIG. 3

, the seal spool


164


is shown in perspective view. The seal spool


164


has a central axle


200


bisected by a circular collar


202


. The axle


200


has a first end


204


and a second opposing end


206


.




Referring to

FIG. 4

, the seal spool


164


is shown in section view with two O-rings,


166


and


168


. The O-ring


166


fits on the first end


204


of axle


200


and the second O-ring


168


fits on the second end


206


of the axle


200


. The circular collar


202


is formed on an angle of approximately 10°.




O-rings are used in two basic applications generally referred to as “static” and “dynamic” by those skilled in the art. The O-rings


166


and


168


in the bi-directional seal assembly


36


are considered as static. In a static seal, the mating gland parts are not subject to relative movement. In the present invention, the transverse bore


34


, the seal spool


164


, and the seal cups


160


and


162


are nonmoving.




O-ring manufacturers, for example Parker Seals of Parker Hannifin Corp. of Lexington, Ky., generally recommend that some squeeze be applied to O-rings for maximum sealing effectiveness. Squeeze can be either axial or radial. The O-rings


166


and


168


shown in

FIG. 4

are in a relaxed state. However, when placed in the seal assembly


36


in the transverse bore


34


, the O-rings are typically squeezed axially more than the amount typically recommended by O-ring manufacturers.




In the present invention, a Parker No. 2-004 O-ring is suitable for use as O-rings


166


and


168


. These O-rings are formed from Buna-N 90 durometer material and the maximum operational temperature suggested by Parker is 350° F. Applicants recommend an axial squeeze of 40% or more. The July 1999 Parker O-ring Handbook Design Chart 4-2, a copy of which is included in the Information Disclosure Statement, filed concurrently herewith recommends an axial squeeze for No. 2-004 through 050 of 19 to 32 percent. Design chart 4-2 is for static O-ring sealing. Other O-ring manufacturers, for example, Apple Rubber Products of Lancaster, N.Y., recommends an axial squeeze for an O-ring with a 0.070 cross-section of between 25.5 and 38.5 percent for a static seal. (See page 17 of the Apple Rubber Products Seal Design Catalog, portions of which are included in the Information Disclosure Statement filed concurrently herewith).




Referring to FIG.


5


and

FIG. 6

, the first seal cup


160


is shown. The first seal cup


160


has a through bore


220


a portion


222


of which is sized and arranged to receive the first end


204


of the axle


200


of seal spool


164


. The seal cup


160


has a flat sealing surface


224


that seals against flat sealing surface


226


of first seal plate


42


.




Referring to

FIG. 7

, an enlarged section view of the seal assembly


36


is shown. O-rings


166


and


168


are squeezed axially about 40% or more against the collar


202


by the seal cups


160


and


162


. The second seal cup


162


has a flat sealing surface


228


formed thereon to seal against an opposing flat sealing surface


230


of seal plate


50


. Seal cup


162


has a through bore


232


, a portion


234


of which is sized and arranged to receive the second end


200


of the axle.




In

FIG. 7

, the arrows indicate supply pressure (from wellbore fluids) that passes through bore


44


in the seal plate


42


and bore


220


in first seal cup


160


urging O-ring


166


away from first axle portion


204


and against the transverse bore


34


. Likewise supply pressure (from wellbore fluids) passes through bore


52


in seal plate


50


and bore


232


in second seal cup


162


, urging O-ring


168


away from second axle portion


206


and against the transverse bore


34


. As O-rings


166


and


168


deform against the id of the transverse bore, the supply pressure exerts force against the rear surface


240


of first seal cup


160


and the rear surface


242


of second seal cup


162


. This supply pressure exerted on rear surfaces


240


and


242


creates a metal to metal seal between the seal cup


160


and seal plate


42


and seal cup


162


and seal plate


50


.




After the valve


10


has been opened and wellbore fluids, sometimes at pressures as much as 20,000 psi are stored in the sample collection bottle, the downhole tool is removed from the hole. At the surface, pressure on the outside of the tool at seal level is one atmosphere, but the pressure in the sample collection bottle will still be at wellbore pressure, perhaps 20,000 psi. For this reason the seal assembly


36


must be bi-directional and be able to seal when function pressure from the sample collection bottle exceeds ambient pressures surrounding the downhole tool.




In

FIG. 8

, the arrows indicate function pressure (from the sample, collection bottle) that passes through the longitudinal bore


14


and passes between the transverse bore


34


and first seal cup


160


and second seal cup


162


, urging O-rings


166


and


168


into contact with axle portions


204


and


206


and away from transverse bore


34


. As O-ring


166


and


168


deform against the id of the axle portions


204


and


206


, function pressure exerts force against the rear surface


240


of seal cup


160


and the rear surface


242


of seal cup


162


. The function pressure exerted on rear surfaces


240


and


242


creates a metal-to-metal seal between the seal cup


160


and seal plate


42


and seal cup


162


and seal plate


50


.




O-rings


166


and


168


are squeezed axially more than the amount recommended by the manufacturers because the O-rings


166


and


168


perform actual purpose. First, the O-rings


166


and


168


act as springs and second, they act as seals. At low pressures, it is important to ensure that first seal cup


160


engages first seal plate


42


at low pressures. Because O-ring


166


is squeezed axially, it exerts force against the seal cup


160


like a spring to ensure contact. However, sealing between seal cup


160


and seal plate


42


, at higher pressure, is due to forces exerted on the rear


240


of the seal cup


160


by either supply or function pressure.




Likewise it is important to ensure that second seal cup


162


engages second seal plate


50


at low pressures. Because O-ring


168


is squeezed axially, it exerts force against the seal cup


162


like a spring to ensure contact. However sealing between seal cup


162


and seal plate


50


, at higher pressures, is due to forces exerted on the rear


242


of the seal cup


162


by either supply or function pressure.




In

FIGS. 7 and 8

, seal cup


160


has a lip


250


that extends into the through bore


220


. Likewise seal cup


162


has a lip


252


that extends into through bore


254


. In an alternative embodiment, the lips


250


and


252


are eliminated.





FIG. 9

is a section view of an alternative embodiment


254


of the seal assembly. The seal assembly


254


is the same as seal assembly


36


, except first seal cup


256


and second seal cup


258


do not have lips


250


or


252


. In all other respects, the seal assembly


254


functions in the same fashion as seal assembly


36


.



Claims
  • 1. A seal assembly positioned in a transverse bore of a seal carrier in a valve, the seal carrier shifting from a closed position to an open position, and the valve having a pair of opposing seal plates, the seal assembly being aligned with the seal plates when the seal carrier is in the closed position, and the seal assembly being out of alignment with the seal plates when the seal carrier is in the open position, the seal assembly being exposed alternatively to supply pressure and to function pressure, the seal assembly comprising:a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from one side of the collar and a second end of the axle extending from the opposite side of the collar; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of he bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; a second O-ring positioned around the second end of the axle; and the first O-ring compressed by the first seal cup against the collar and the second O-ring compressed by the second seal cup against the collar so the O-rings act as seals and as springs urging the seal cups into contact with the opposing seal plates.
  • 2. The apparatus of claim 1 wherein the O-rings are compressed axially more than 38.5 percent between the collar and the seal cups.
  • 3. The apparatus of claim 1 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 4. The apparatus of claim 3 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 5. A seal assembly positioned in a transverse bore of a seal carrier in a valve, the seal carrier shifting from a closed position to an open position, and the valve having a pair of opposing seal plates, the seal assembly being aligned with the seal plates when the seal carrier is in the closed position, and the seal assembly being out of alignment with the seal plates when the seal carrier is in the open position, the seal assembly being exposed alternatively to supply pressure and to function pressure, the seal assembly comprising:a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from one side of the collar and a second end of the axle extending from the opposite side of the collar; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of he bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; a second O-ring positioned around the second end of the axle.
  • 6. The apparatus of claim 5 wherein the O-rings are squeezed axially more than 38.5 percent between the collar and the seal cups.
  • 7. The apparatus of claim 5 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 8. The apparatus of claim 7 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 9. A dirty fluid valve with bi-directional seal assembly positioned in a downhole tool for sampling of wellbore fluids and storage of such wellbore fluids in a sample collection bottle, the dirty fluid valve being connected to a pilot open valve and a pilot close valve to open and close the dirty fluid valve, both pilot valves connected to a source of pressurized pilot fluid, the dirty fluid valve comprising:a body having a longitudinal bore sized and arranged to receive a seal carrier, the seal carrier being in contact with a spring urging the seal carrier into a closed position; the body defining at least one open port in fluid communication with an open chamber, both the open port and the open chamber being in fluid communication with the pilot open valve to shift the seal carrier to an open position in response to pressurized pilot fluid entering the open chamber to allow wellbore fluids to pass through the dirty fluid valve and into the sample collection bottle; the body defining at least one close port in fluid communication with a close chamber, both the close port and the close chamber in fluid communication with the pilot close valve to shift the seal carrier back to the closed position in response to pressurized pilot fluid entering the close chamber; a pair of opposing seal plates positioned in the body, each seal plate having a through hole in fluid communication with a supply port in the body, the supply ports being in communication with the wellbore fluids; a pair of opposing function ports in the body, the function ports in fluid communication with the longitudinal bore and the sample collection bottle; the seal carrier having a transverse bore sized and arranged to receive a bi-directional seal assembly comprising: a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from one side of the collar and a second end of the axle extending from the opposite side of the collar; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of he bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; and a second O-ring positioned around the second end of the axle.
  • 10. The apparatus of claim 9 wherein the O-rings are squeezed axially more than 38.5 percent between the collar and the seal cups.
  • 11. The apparatus of claim 9 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 12. The apparatus of claim 11 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 13. A seal assembly positioned in a transverse bore of a seal carrier in a valve, the seal carrier shifting from a closed position to an open position, and the valve having a pair of opposing seal plates, the seal assembly being aligned with the seal plates when the seal carrier is in the closed position, and the seal assembly being out of alignment with the seal plates when the seal carrier is in the open position, the seal assembly being exposed alternatively to supply pressure and to function pressure, the seal assembly comprising:a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from a first O-ring engaging surface of the collar and a second end of the axle extending from a second O-ring engaging surface of the collar, said first and second O-ring engaging surfaces each being inclined to provide collar and thickness increasing from an outer periphery thereof to the axle; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of the bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; a second O-ring positioned around the second end of the axle; and the first O-ring compressed by the first seal cup against the collar and the second O-ring compressed by the second seal cup against the collar so the O-rings act as seals and as springs urging the seal cups into contact with the opposing seal plates.
  • 14. The apparatus of claim 13 wherein the O-rings are compressed axially more than 38.5 percent between the collar and the seal cups.
  • 15. The apparatus of claim 13 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 16. The apparatus of claim 15 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 17. The apparatus of claim 13 wherein the incline of the first and second O-ring engaging surfaces is approximately 10° from a plane transverse to the longitudinal axis, of the axle.
  • 18. A seal assembly positioned in a transverse bore of a seal carrier in a valve, the seal carrier shifting from a closed position to an open position, and the valve having a pair of opposing seal plates, the seal assembly being aligned with the seal plates when the seal carrier is in the closed position, and the seal assembly being out of alignment with the seal plates when the seal carrier is in the open position, the seal assembly being exposed alternatively to supply pressure and to function pressure, the seal assembly comprising:a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from a first O-ring engaging surface of the collar and a second end of the axle extending from a second O-ring engaging surface side of the collar, said first and second O-ring engaging surfaces each being inclined to provide collar thickness increasing from an outer periphery thereof to the axle; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of the bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; a second O-ring positioned around the second end of the axle.
  • 19. The apparatus of claim 18 wherein the O-rings are squeezed axially more than 38.5 percent between the collar and the seal cups.
  • 20. The apparatus of claim 18 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 21. The apparatus of claim 20 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 22. A dirty fluid valve with bi-directional seal assembly positioned in a downhole tool for sampling of wellbore fluids and storage of such wellbore fluids in a sample collection bottle, the dirty fluid valve being connected to a pilot open valve and a pilot close valve to open and close the dirty fluid valve, both pilot valves connected to a source of pressurized pilot fluid, the dirty fluid valve comprising:a body having a longitudinal bore sized and arranged to receive a seal carrier, the seal carrier being in contact with a spring urging the seal carrier into a closed position; the body defining at least one open port in fluid communication with an open chamber, both the open port and the open chamber being in fluid communication with the pilot open valve to shift the seal carrier to an open position in response to pressurized pilot fluid entering the open chamber to allow wellbore fluids to pass through the dirty fluid valve and into the sample collection bottle; the body defining at least one close port in fluid communication with a close chamber, both the close port and the close chamber in fluid communication with the pilot close valve to shift the seal carrier back to the closed position in response to pressurized pilot fluid entering the close chamber; a pair of opposing seal plates positioned in the body, each seal plate having a through hole in fluid communication with a supply port in the body, the supply ports being in communication with the wellbore fluids; a pair of opposing function ports in the body, the function ports in fluid communication with the longitudinal bore and the sample collection bottle; the seal carrier having a transverse bore sized and arranged to receive a bi-directional seal assembly comprising: a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from a first O-ring engaging surface of the collar and a second end of the axle extending from a second O-ring engaging surface of the collar, said first and second O-ring engaging surfaces each being inclined to provide collar thickness increasing from an outer periphery thereof to the axle; a first seal cup having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the opposing seal plate; a second seal cup having a through bore, a portion of the bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the opposing seal plate; a first O-ring positioned around the first end of the axle; and a second O-ring positioned around the second end of the axle.
  • 23. The apparatus of claim 22 wherein the O-rings are squeezed axially more than 38.5 percent between the collar and the seal cups.
  • 24. The apparatus of claim 22 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups into sealing engagement with the seal plates.
  • 25. The apparatus of claim 22 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both seal cups into sealing contact with the seal plates.
  • 26. A dirty fluid valve with bi-directional seal assembly positioned in a downhole tool for sampling of wellbore fluids and storage of such wellbore fluids in a sample collection bottle, the dirty fluid valve being connected to a pilot open valve and a pilot close valve to open and close the dirty fluid valve, both pilot valves connected to a source of pressurized pilot fluid, the dirty fluid valve comprising:a body having a longitudinal bore sized and arranged to receive a seal carrier, the seal carrier being in contact with a spring urging the seal carrier into a closed position; the body defining at least one open port in fluid communication with an open chamber, both the open port and the open chamber being in fluid communication with the pilot open valve to shift the seal carrier to an open position in response to pressurized pilot fluid entering the open chamber to allow wellbore fluids to pass through the dirty fluid valve and into the sample collection bottle; the body defining at least one close port in fluid communication with a close chamber, both the close port and the close chamber in fluid communication with the pilot close valve to shift the seal carrier back to the closed position in response to pressurized pilot fluid entering the close chamber; a pair of opposing seal plates carried by the body, each seal plate having a through hole in fluid communication with a supply port in the body, the supply ports being in communication with the wellbore fluids said seal plates each having first and second ends with a gap at at least one of the first and second ends; at least one function port in the body, the function port in fluid communication with the longitudinal bore and the sample collection bottle; the seal carrier having a transverse bore sized and arranged to receive a bi-directional seal assembly comprising: a seal spool having a central circular collar and a transverse axle, a first end of the axle extending from one side of the collar and a second end of the axle extending from the opposite side of the collar; a first seal up having a through bore, a portion of the bore being sized and arranged to receive the first end of the axle, the seal cup having a sealing surface to seal against the first end of the opposing seal plate; a second seal cup having a through bore, a portion of he bore being sized and arranged to receive the second end of the axle, the second seal cup having a sealing surface to seal against the first end of the opposing seal plate; a first O-ring positioned around the first end of the axle; and a second O-ring positioned around the second end of the axle.
  • 27. The appartus of claim 26 wherein the O-rings are squeezed axially more than 38.5 percent between the collar and the seal cups.
  • 28. The apparatus of claim 26 wherein the seal assembly is exposed to supply pressure and such pressure enters the through bores in each seal cup energizing both O-rings and forcing them out of contact with the axle and into sealing contact with the transverse bore of the seal carrier and the seal cups so supply pressure can force both seal cups int sealing engagement with the seal plates.
  • 29. The Apparatus of claim 28 wherein the seal assembly is exposed to function pressure and such pressure enters the transverse bore of the seal carrier energizing both O-rings and forcing them out of contact with the transverse bore and into sealing contact with the seal spool and the seal cups so function pressure can force both cups into sealing contact with the seal plates.
  • 30. The apparants of claim 26 wherein said seal plates each having a gap at each of the first and second ends with the gap at the first ends being between the body and the first ends.
US Referenced Citations (22)
Number Name Date Kind
2358228 Hoof Sep 1944 A
2445505 Ashton Jul 1948 A
2485504 Morgan Oct 1949 A
2506111 Saint May 1950 A
2647810 McCuistion Aug 1953 A
3654962 Fredd et al. Apr 1972 A
3917220 Gilmore Nov 1975 A
4253481 Sarlls, Jr. Mar 1981 A
4266614 Fredd May 1981 A
4793590 Watson Dec 1988 A
4856557 Watson Aug 1989 A
4903765 Zunkel Feb 1990 A
5058674 Schultz et al. Oct 1991 A
5103906 Schultz et al. Apr 1992 A
5337822 Massie et al. Aug 1994 A
5410919 Carpenter et al. May 1995 A
5464036 Tomkins et al. Nov 1995 A
5662166 Shammai Sep 1997 A
5771931 Watson Jun 1998 A
5901749 Watson May 1999 A
6029744 Baird Feb 2000 A
6186477 McCombs et al. Feb 2001 B1
Non-Patent Literature Citations (3)
Entry
Parker Hannifin Corporation; Parker O-Ring Handbook; ORD5700A USA; 7-99; Lexington, KY (undated).
Apple Rubber Products Inc.; Seal Design Catalog; Lancaster, NY,(undated).
Gilmore Valve Co., Drawing No. 25082, Dirty Fluid Valve 2-Way, NC; Aug. 24, 1992.