Information
-
Patent Grant
-
6519317
-
Patent Number
6,519,317
-
Date Filed
Monday, April 9, 200123 years ago
-
Date Issued
Tuesday, February 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Dunn; Drew A.
- Kiknadze; Irakli
Agents
- Workman, Nydegger & Seeley
-
CPC
-
US Classifications
Field of Search
US
- 378 130
- 378 131
- 378 132
- 378 143
- 378 144
- 378 199
- 378 200
- 378 141
-
International Classifications
-
Abstract
A cooling system for use with high-power x-ray tubes. The cooling system includes a dielectric coolant disposed in the x-ray tube housing so as to absorb heat dissipated by the stator and other electrical components, as well as absorbing some heat from the x-ray tube itself. The cooling system also includes a coolant circuit employing a pressurized water/glycol solution as a coolant. Pressurization of the water/glycol solution is achieved by way of an accumulator which, by pressurizing the coolant to a desired level, raises its boiling point and capacity to absorb heat. A coolant pump circulates the pressurized coolant through a fluid passageway defined in an aperture of the x-ray tube and through a target cooling block disposed proximate to the x-ray tube in the x-ray tube housing, so as to position the coolant to absorb some of the heat generated at the aperture by secondary electrons, and the heat generated in the target cooling block by the target anode of the x-ray tube. The target cooling block is in contact with the dielectric fluid so that some of the heat absorbed by the dielectric coolant is transferred to the coolant flowing through the target cooling block. The heated coolant is then passed through an air/water radiator where a flow of air serves to remove some heat from the coolant. Thus cooled, the coolant then exits the radiator to repeat the cycle.
Description
BACKGROUND OF THE INVENTION
1. The Field of the Invention
The present invention relates generally to x-ray tubes. More particularly, embodiments of the present invention relate to an x-ray tube cooling system that increases the rate of heat transfer from the x-ray tube so as to significantly improve tube performance and at the same time control stress and strain in the x-ray tube structures and thereby extend the operating life of the device.
2. The Relevant Technology
X-ray producing devices are extremely valuable tools that are used in a wide variety of applications, both industrial and medical. For example, such equipment is commonly used in areas such as diagnostic and therapeutic radiology; semiconductor manufacture and fabrication; and materials analysis and testing. While used in a number of different applications, the basic operation of x-ray tubes is similar. In general, x-rays, or x-ray radiation, are produced when electrons are accelerated, and then impinged upon a material of a particular composition.
Typically, this process is carried out within a vacuum enclosure. Disposed within the evacuated enclosure is an electron generator, or cathode, and a target anode, which is spaced apart from the cathode. In operation, electrical power is applied to a filament portion of the cathode, which causes electrons to be emitted. A high voltage potential is then placed between the anode and the cathode, which causes the emitted electrons accelerate towards a target surface positioned on the anode. Typically, the electrons are “focused” into an electron beam towards a desired “focal spot” located at the target surface.
During operation of an x-ray tube, the electrons in the beam strike the target surface (or focal track) at a high velocity. The target surface on the target anode is composed of a material having a high atomic number, and a portion of the kinetic energy of the striking electron stream is thus converted to electromagnetic waves of very high frequency, i.e., x-rays. The resulting x-rays emanate from the target surface, and are then collimated through a window formed in the x-ray tube for penetration into an object, such as a patient's body. As is well known, the x-rays can be used for therapeutic treatment, or for x-ray medical diagnostic examination or material analysis procedures.
In addition to stimulating the production of x-rays, the kinetic energy of the striking electron stream also causes a significant amount of heat to be produced in the target anode. As a result, the target anode typically experiences extremely high operating temperatures. At least some of the heat generated in the target anode is absorbed by other structures and components of the x-ray device as well.
A percentage of the electrons that strike the target surface rebound from the surface and then impact other “non-target” surfaces within the x-ray tube evacuated enclosure. These are often referred to as “secondary” electrons. These secondary electrons retain a significant amount of kinetic energy after rebounding, and when they impact these other non-target surfaces, a significant amount of heat is generated. This heat can ultimately damage the x-ray tube, and shorten its operational life. In particular, the heat produced by secondary electrons, in conjunction with the high temperatures present at the target anode, often reaches levels high enough to damage portions of the x-ray tube structure. For example, the joints and connection points between x-ray tube structures can be weakened when repeatedly subjected to such thermal stresses. Such conditions can shorten the operating life of the tube, affect its operating efficiency, and/or render it inoperable.
The consequences of high operating temperatures and inadequate heat removal in x-ray tubes are not limited solely to destructive structural effects however. For example, even in relatively low-powered x-ray tubes, the window area can become sufficiently hot to boil coolant that is adjacent to the window. The bubbles produced by such boiling may obscure the window of the x-ray tube and thereby compromise the quality of the images produced by the x-ray device. Further, boiling of the coolant can result in the chemical breakdown of the coolant, thereby rendering it ineffective, and necessitating its removal and replacement. Also, the window structure itself can be damaged from the excessive heat; for instance, the weld between the window structure and the evacuated housing can fail.
While the aforementioned problems are cause for concern in all x-ray tubes, these problems become particularly acute in the new generation of high-power x-ray tubes which have relatively higher operating temperatures than the typical devices. In general, high-powered x-ray devices have operating powers that exceed 40 kilowatts (kw).
Attempts have been made to reduce temperatures in x-ray tubes, and thereby minimize thermal stress and strain, through the use of various types of cooling systems. However, previously available x-ray tube cooling systems and cooling media have not been entirely satisfactory in providing effective and efficient cooling. Moreover, the inadequacies of known x-ray tube cooling systems and cooling media are further exacerbated by the increased heat levels that are characteristic of high-powered x-ray tubes.
For example, conventional x-ray tube systems often utilize some type of liquid cooling arrangement. In many of such systems, a volume of a coolant is contained inside the x-ray tube housing so as to facilitate natural convective cooling of x-ray tube components disposed therein, and particularly components that are in relatively close proximity to the target anode. Heat absorbed by the coolant from the x-ray tube components is then conducted out through the walls of the x-ray tube housing and dissipated on the surface of the x-ray tube housing. However, while these types of systems and processes are adequate to cool some relatively low powered x-ray tubes, they may not be adequate to effectively counteract the extremely high heat levels typically produced in high-power x-ray tubes.
As suggested above, the ability of conventional cooling systems to absorb heat from the x-ray device is primarily a function of the type of coolant employed, and the surface area of the x-ray tube housing. Most conventional systems have focused on the use of various coolants to effect the required heat transfer.
Coolants typically employed in conventional cooling systems include dielectric, or electrically non-conductive, fluids such as dielectric oils or the like. One important function of these coolants is to absorb heat from electrical and electronic components, such as the stator, disposed inside the x-ray tube housing. In order to effect heat removal from these components, the coolant is typically placed in direct contact with them. If the coolant were electrically conductive, rather than dielectric, the coolant would quickly short out or otherwise damage the electrical components, thereby rendering the x-ray tube inoperable. Thus, the dielectric feature of the coolants typically employed in conventional x-ray tube cooling systems is critical to the safe and effective operation of the x-ray tube.
While dielectric type coolants thus possess some properties that render them particularly desirable for use in x-ray tube cooling systems, the capacity of such coolants to remove heat from the x-ray tube is inherently limited. As is well known, the capacity of a cooling medium to store thermal energy, or heat, is often expressed in terms of the specific heat of that medium. The specific heat of a given cooling medium is at least partially a function of the chemical properties of that cooling medium. The higher the specific heat of a medium, the greater the ability of that medium to absorb heat.
Thus, the relatively low specific heat (c), typically in the range of about 0.4 to about 0.5 BTU/lb. ° F., of the cooling media employed in conventional x-ray tube cooling systems have a significant limiting effect on the ability of those media to effect the heat transfer rates that are necessary to ensure the efficient operation and long life of x-ray tubes, and particularly, high-power x-ray tubes. As previously discussed, there are a variety of undesirable consequences when the x-ray tube produces more heat than the coolant can effectively absorb.
The inability of dielectric oils or the like to effect the rates of heat transfer necessary to ensure the efficient operation and long life of x-ray tubes, and particularly, high-power x-ray tubes, is further aggravated by the relatively inefficient manner in which those coolants are employed. In particular, the volume of coolant contained inside the x-ray tube housing is relatively stagnant, and does not circulate throughout the housing. Thus, the cooling effect provided by the coolant is limited primarily to natural convection, a relatively inefficient cooling process, and one that is particularly unsuited to meet the demands of high-power x-ray devices.
Another problem with conventional x-ray tube cooling systems such as those discussed herein concerns the limited volume of coolant available for cooling. A lower volume of fluid affects the heat capacity of the cooling system. Thus, the limited capacity of the coolant employed in conventional x-ray tube cooling systems to absorb heat may limit the system's efficiency.
In view of the foregoing problems and shortcomings with existing x-ray tube cooling systems, it would be an advancement in the art to provide a cooling system that effectively removes heat from the x-ray tube at a higher rate than is otherwise possible with conventional cooling systems and cooling media. Further, the cooling system should effect sufficient heat removal so as to reduce the amount of thermally-induced mechanical stresses and strain otherwise present within the x-ray tube, and thereby increase the overall operating life of the x-ray tube. Likewise, the cooling system should substantially prevent heat-related damage from occurring in the materials used to fabricate the vacuum enclosure, and should reduce structural damage occurring at joints between the various structural components of the x-ray tube.
SUMMARY OF PRESENTLY PREFERRED EMBODIMENTS OF THE INVENTION
The present invention has been developed in response to the current state of the art, and in particular, in response to these and other problems and needs that have not been fully or adequately solved by currently available x-ray tube cooling systems. In general, presently preferred embodiments of the present invention provide an x-ray tube cooling system that effectively and efficiently removes heat from x-ray tube components at a higher rate than is otherwise possible with conventional x-ray tube cooling systems and cooling media. Preferably, embodiments of the x-ray tube cooling system remove sufficient heat from the x-ray tube so as to reduce the occurrence of thermally induced stresses and strain that could otherwise reduce the x-ray tube's operating efficiency, limit its operating life, and/or render the tube inoperable. Embodiments of the present invention are particularly suitable for use with high-powered x-ray tubes employing a grounded anode configuration.
In a preferred embodiment, the x-ray tube cooling system incorporates a dual coolant configuration. A volume of a first coolant, preferably a dielectric oil or the like, is confined inside the x-ray tube housing in a manner so as to absorb heat from the stator and other components disposed in the housing. Preferably, a pump or the like is employed to circulate the first coolant inside the housing so as to enhance the efficiency of heat absorption by the first coolant. In one alternative embodiment, the first coolant is routed to a heat exchange mechanism, such as a radiator or the like.
Another portion of the dual coolant configuration is a closed coolant circuit that includes a shield structure and a target cooling block, each of which include fluid passageways that are in fluid communication with a coolant pump and radiator, or similar heat exchange mechanism. Preferably, the target cooling block is disposed substantially proximate to the target anode so as to absorb at least some heat therefrom. In a preferred embodiment, at least a portion of the target cooling block is also in contact with the first coolant. Also, in preferred embodiments, the dual coolant configuration includes an accumulator for maintaining a desired level of pressure in the system, and for accommodating volumetric changes in a second coolant due to thermally induced expansion.
In operation, the second coolant, preferably a propylene glycol and water solution or the like, is passed through the radiator by the coolant pump so that heat is removed from the second coolant. Thus cooled, the second coolant then exits the heat exchanger and passes into the fluid passageway of the x-ray tube shield structure, absorbing heat generated in the shield structure by the impact of secondary electrons. After passing through the fluid passageway of the shield structure, the second coolant then enters the fluid passageway defined in the target cooling block and absorbs a portion of the heat dissipated by the first coolant. The second coolant also absorbs heat transmitted to the target cooling block by the target anode. After exiting the fluid passageway of the target cooling block, the second coolant then returns to the coolant pump to repeat the cycle.
The second coolant also serves to remove heat from the first coolant that is disposed within the x-ray tube housing. To maximize this heat transfer, preferred embodiments include means for transferring at least a portion of the heat in the first coolant to the second coolant. This function can be provided by way of a number of different types of heat transfer mechanisms, such as fins, heat sinks, heat pipes, fluid-to-fluid heat exchange devices, and the like.
As the second coolant circulates and absorbs heat from the x-ray tube structures and the first coolant, the temperature of the second coolant, and thus its volume, increases. The accumulator provides a space which serves to accommodate the increase in second coolant volume due to increased temperature. As a result of the increase in second coolant volume, the system pressure increases. The accumulator permits the pressure in the second coolant system to reach a predetermined point, and then maintains the pressure of the second coolant at that point. By maintaining the pressure of the second coolant at a desired level, the accumulator thereby serves to facilitate a relative increase in the boiling point, and thus the heat absorption capacity, of the second coolant.
BRIEF DESCRIPTION OF THE DRAWINGS
In order to more fully understand the manner in which the above recited and other advantages and objects of the invention are obtained, a more particular description of the invention will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It will be appreciated that the drawings are not necessarily drawn to scale, and that they are intended to depict only the presently preferred and best mode embodiments of the invention, and are not to be considered to be limiting of the scope of the invention.
FIG. 1
is a simplified diagram depicting the interrelationship of various elements of an embodiment of the present invention;
FIG. 2
is a cutaway view of an embodiment of an x-ray tube, depicting some of the fundamental elements of the x-ray tube, and indicating typical travel paths of secondary electrons;
FIG. 3
is a schematic of an embodiment of a dual fluid cooling system, indicating various components of the system and their relationship to each other;
FIG. 3A
illustrates another embodiment of a dual fluid cooling system;
FIG. 3B
illustrates yet another embodiment of a dual fluid cooling system;
FIG. 3C
illustrates another embodiment of a dual fluid cooling system;
FIG. 4
is a perspective section view taken along line A—A of
FIG. 3
, and indicating additional details of the shield structure and target cooling block; and
FIG. 5A
is a cutaway view of an embodiment of an accumulator, depicting some of the fundamental elements of the accumulator;
FIG. 5B
is a cutaway view of a first alternative embodiment of an accumulator; and
FIG. 5C
is a cutaway view of a second alternative embodiment of an accumulator.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Reference will now be made to figures wherein like structures will be provided with like reference designations. It is to be understood that the drawings are diagrammatic and schematic representations of various embodiments of the invention, and are not to be construed as limiting the present invention, nor are the drawings necessarily drawn to scale.
In general, the present invention relates to cooling systems for use in cooling high-powered x-ray tubes, although it will be appreciated that the present invention could find application in any type of x-ray tube environment requiring improved cooling.
FIGS. 1 through 5C
indicate various embodiments of a cooling system conforming to the teachings of the invention.
Reference is first made to
FIG. 1
, wherein an x-ray device is designated generally at
100
. X-ray device
100
includes an x-ray tube
200
substantially disposed in a housing
202
, and a cooling system, indicated generally at
300
. In general, cooling system
300
serves to remove heat from x-ray tube
200
of x-ray device
100
.
As suggested in FIG.
1
and discussed in greater detail below, cooling system
300
may interface with x-ray tube
200
in various ways so as to produce a variety of different cooling system configurations. For example, some components of x-ray tube
200
also comprise flow passages through which a coolant of cooling system
300
is passed so as to absorb heat dissipated by those components. Components of this type are functional elements of x-ray tube
200
, that is, they perform a function directly necessary to the operation of x-ray tube
200
, but also serve to facilitate cooling of x-ray tube
200
. Other components are not functional elements of x-ray tube
200
, and are dedicated solely to effectuate a cooling function. In still other cases, portions of x-ray tube
200
are simply immersed in a coolant so that the coolant absorbs at least some of the heat dissipated by the component. The present invention accordingly contemplates as within its scope a wide variety of cooling configurations including, but not limited to, the aforementioned examples and combinations thereof.
Directing attention now to
FIG. 2
, x-ray tube
200
includes an evacuated enclosure
204
. Disposed inside evacuated enclosure
204
on opposite sides of a shield structure
206
are an electron source
208
and a target anode
210
. While any appropriate shield structure could be used, one example of a preferred embodiment of a shield structure
206
is described and claimed in co-pending U.S. patent application Ser. No. 09/351,579, filed on Jul. 12, 1999 and entitled “COOLING SYSTEM FOR X-RAY TUBE (wherein the assignee thereof is Varian Medical Corporation). The disclosure of the aforementioned application is accordingly incorporated by reference herein. As further indicated in
FIG. 2
, target anode
210
is secured to rotor
212
. High speed rotation is imparted to target anode
210
by a stator
400
substantially disposed around rotor
212
. Finally, a target cooling block
302
, discussed in detail below, is disposed substantially proximate to target anode
210
.
In operation, power is applied to electron source
208
, which causes a beam of electrons to be emitted by thermionic emission. A potential difference is applied between the electron source
208
and target anode
210
, which causes the electrons e
1
to accelerate through an aperture
206
A defined in shield structure
206
and impinge upon a focal spot
210
A location on the target anode
210
. A portion of the resulting kinetic energy is released as x-rays (not shown), which are then collimated and emitted through window
214
and into, for example, the body of a patient. Much of the kinetic energy of the electrons, however, is converted to heat. The heat thus produced is significant and causes extremely high operating temperatures in the target anode
210
and in other structures and components of x-ray tube
200
.
As suggested in
FIG. 2
however, some of the electrons striking target anode
210
rebound from the target anode
210
, and then strike other “non-target” areas, such as the window
214
, and/or other areas within the evacuated enclosure
204
. As discussed elsewhere herein, the kinetic energy of these secondary electron e
2
collisions also generates extremely high temperatures. As with the heat generated at target anode
210
, it is essential to the long life and reliability of the x-ray device that the heat generated by the impact of secondary electrons e
2
be reliably and continuously removed.
Directing attention now to
FIG. 3
, an embodiment of cooling system
300
is indicated. Although previously discussed in the context of x-ray tube
200
, some elements depicted in
FIG. 3
, shield structure
206
for example, also comprise features used in the operation of cooling system
300
. For the purposes of the present discussion then, those elements will be discussed primarily in terms of their role in the operation of cooling system
300
.
In general, a presently preferred embodiment of cooling system
300
comprises at least two different aspects, or elements. One element of cooling system
300
is primarily concerned with removing heat from electrical and electronic components disposed within housing
202
. A second element of cooling system
300
is concerned, generally, with removing heat from various other structures and components of x-ray tube
200
. In a preferred embodiment, the elements of cooling system
300
interface with each other so as to desirably facilitate at least some heat transfer from one element to another. One embodiment of structure that is well-adapted to facilitate such an interface is target cooling block
302
, the operational and structural details of which are discussed below. Finally, cooling system
300
preferably comprises instrumentation for monitoring the performance, and various parameters of interest such as pressure and temperature, of cooling system
300
. Instrumentation contemplated as being within the scope of the present invention includes, but is not limited to, pressure gauges, temperature gauges, flow meters, flow switches, and the like.
As noted above, one element of cooling system
300
is concerned primarily with cooling electrical and electronic components inside housing
202
. In a preferred embodiment, this is provided via a volume of a first coolant
304
that is confined within housing
202
so as to come into substantial contact with x-ray tube
200
and thereby absorb heat dissipated by x-ray tube
200
. In one preferred embodiment, at least a portion of the heat absorbed by first coolant
304
is transmitted to housing
202
, which then conducts and dissipates the heat to the atmosphere.
Preferably, housing
202
is substantially filled with first coolant
304
so that the coolant is in direct and substantial contact with exposed surfaces of the x-ray tube
200
, as well as with other related electrical and/or electronic components disposed in housing
202
. This direct and substantial contact serves to facilitate a high level of convective heat transfer from the components to the coolant. Electrical and electronic components contemplated as being cooled by embodiments of the present invention include, but are not limited to, stator
400
. In an alternative embodiment, a dedicated stator housing disposed around stator
400
is provided which is substantially filled with first coolant
304
. However, the present invention contemplates as within its scope any other arrangement and/or structure(s) which would provide the functionality of housing
202
and first coolant
304
, with respect to stator
400
, as disclosed herein.
In a preferred embodiment, first coolant
304
is a non-conductive liquid coolant such as a dielectric oil or the like, so as to substantially prevent shorting out of electrical components, such as stator
400
, disposed in housing
202
. As contemplated herein, ‘non-conductive’ refers to materials characterized by a level of electrical conductivity that would not materially impair the operation of stator
400
and/or other electrical and/or electronic components disposed in housing
202
. Examples of coolants providing such functionality include, but are not limited to, Shell Diala Oil AX, or Syltherm 800. However, any other coolant providing the functionality of first coolant
304
, as disclosed herein, is contemplated as being within the scope of the present invention. Such coolants include, but are not limited to, gases. One example of a coolant gas contemplated as being within the scope of the present invention is atmospheric air. Preferably, the gas employed as a coolant has a relatively low dew point, so as to substantially foreclose moisture-related damage to electrical and/or electronic components disposed in housing
202
.
With continuing reference now to
FIG. 3
, a preferred embodiment of cooling system
300
includes circulating pump
306
. In operation, circulating pump
306
serves to circulate first coolant
304
throughout housing
202
. By inducing motion in first coolant
304
, circulating pump
306
introduces a forced convection cooling effect that desirably augments the convective cooling effect provided by virtue of the substantial contact between first coolant
304
and electrical components, such as stator
400
, and x-ray tube
200
disposed in housing
202
. Circulating pump
306
thus serves to increase the efficiency of heat absorption by first coolant
304
to a level higher than would otherwise be possible. In an alternative embodiment, first coolant
304
is a gas, such as atmospheric air, and is circulated throughout housing
202
by a fan, or the like.
As previously noted, cooling system
300
also includes an element that is concerned with, among other things, cooling various structures of x-ray tube
200
. With continuing reference now to
FIG. 3
, one presently preferred embodiment of cooling system
300
further comprises a second coolant, a coolant pump
308
, a heat exchange means such as a radiator
310
, and a means for regulating pressure, such as an accumulator
500
.
In general, coolant pump
308
circulates a second coolant
314
through one or more fluid passageways proximate to x-ray tube
200
so that second coolant
314
absorbs at least some of the heat dissipated by x-ray tube
200
. Preferably, the second coolant is also circulated in a manner so as to remove heat from the first coolant. The portion of coolant system
300
through which second coolant
314
passes is preferably closed so as to facilitate continuous circulation of second coolant
314
. Note that in an alternative embodiment, a plurality of coolant pumps
308
are employed to circulate second coolant
314
. After absorbing heat dissipated by x-ray tube
200
, the heated second coolant
314
is then passed through a heat exchange means, such as radiator
310
, so that at least some heat is removed from second coolant
314
.
Preferably, second coolant
314
is a solution of about 50% propylene glycol and about 50% deionized water. It will be appreciated however, that the relative proportions of deionized water and the propylene glycol in second coolant
314
may be varied as required to achieve a desired cooling effect. As an alternative to propylene glycol, other alcohols such as ethylene glycol could profitably be substituted. The inclusion of various types of alcohols, or the like, in the deionized water has the desirable effects, discussed in further detail elsewhere herein, of lowering the freezing point and raising the boiling point of second coolant
314
, relative to the freezing point and boiling point, respectively, of substantially pure deionized water. While some embodiments of second coolant
314
comprise a deionized water/alcohol solution, the present invention contemplates as within its scope any liquid coolant providing the functionality of second coolant
314
as disclosed herein.
When thus employed, second coolant
314
serves both to desirably augment the heat absorption capacity of first coolant
304
, and also significantly increase the overall rate of heat transfer from x-ray tube
200
. The dual coolant feature thus renders cooling system
300
particularly well-suited for use in effectively counteracting the extremely high heat levels typically produced in high-power x-ray tubes. Cooling system
300
, as disclosed herein, accordingly represents an advancement in the relevant art.
With continuing reference now to
FIG. 3
, and directing attention to
FIG. 4
, second coolant
314
exits radiator
310
and then passes through fluid conduit
316
, preferably a hose or the like, and enters and passes through first fluid passageway
216
defined in shield structure
206
so as to absorb at least some of the heat dissipated thereby. In one preferred embodiment, means for enhancing the transfer of heat to the second coolant is provided, such as a plurality of fins
316
A, or the like, disposed on the outer surface of the fluid conduit
316
. Other structures that increase the external surface area of fluid conduit
316
so as to facilitate improved heat transfer to the second coolant
314
as it passes through fluid conduits
316
could also be used. Such structures include, but are not limited to, fins internal to conduit
316
, or a combination of internal and external fins. Also, while fins
316
A are illustrated as being disposed along a particular portion of the fluid conduit
316
, it will be appreciated that the fins
316
A could be positioned along different points so as to obtain different cooling dynamics.
As suggested above, second coolant
314
functions to, among other things, absorb at least some of the heat dissipated in shield structure
206
as a result of secondary electron bombardment. As previously noted, various embodiments of shield structure
206
are described and claimed in co-pending U.S. patent application Ser. No. 09/351,579. However, the present invention contemplates as within its scope any other structure providing the functionality of shield structure
206
, as disclosed herein and/or in the aforementioned co-pending patent application.
In a preferred embodiment, fluid passageway
216
of shield structure
206
is in fluid communication with a fluid passageway
318
defined in target cooling block
302
, so that upon exiting first fluid passageway
216
, second coolant
314
is thereupon directed to one or more locations where it is able to absorb heat generated by target anode
210
and subsequently dissipated by target cooling block
302
. In an alternative embodiment, fluid passageway
216
and fluid passageway
318
are connected to each other by a fluid conduit comprising surface area augmentation, such as cooling fins or the like. The fluid conduit and cooling fins cooperate to dissipate heat absorbed from shield structure
206
by second coolant
314
.
It will be appreciated that the number of fluid passageways
218
defined in target cooling block
302
may be varied to achieve one or more specific desired cooling effects. Further, it is not necessary that fluid passageway
216
and fluid passageway
218
be in fluid communication with each other, each fluid passageway could profitably be served by a corresponding dedicated flow of second coolant
314
. Likewise, it is not necessary that second coolant
314
pass first through fluid passageway
216
and then through fluid passageway
218
, in fact, the order could be reversed. Alternatively, an arrangement is contemplated wherein second coolant
314
enters fluid passageway
216
and fluid passageway
218
at substantially the same time. In view of the foregoing, it will thus be appreciated that the path, or paths, taken by second coolant
314
may be varied as required to achieve one or more desired cooling effects. Likewise, the volume of second coolant
314
disposed in cooling system
300
may be varied as required.
Preferably, target cooling block
302
comprises a heat transfer mechanism in the form of a plurality of outward extending fins
320
, as indicated in FIG.
4
. At least a portion of each fin
320
fits within a corresponding slot
210
B defined by target anode
210
. In a preferred embodiment, target cooling block
302
is disposed in substantial proximity to target anode
210
so as to effectuate effective and efficient heat transfer from target anode
210
to fins
320
of target cooling block
302
, and thence to second coolant
314
.
Note that target cooling block
302
is simply one embodiment of a structure adapted to facilitate effective and efficient absorption of heat dissipated by target anode
210
. The present invention contemplates as within its scope any other structure providing the functionality of target cooling block
302
, as disclosed herein.
Directing continued attention to
FIG. 3
, a preferred embodiment of target cooling block
302
further comprises another form of heat transfer mechanism, also in the form of a plurality of fins
322
that are oriented so as to be in direct contact with at least a portion of the first coolant
304
. In this embodiment, circulating pump
306
is oriented within housing
202
so that it directs the flow of first coolant
304
directly across the fins
322
of the target cooling block
302
. When positioned in this manner, the circulating pump
306
provides a forced convection cooling effect by causing the first coolant
304
to flow across the fins
322
. Fins
322
thus facilitate an increased rate of heat transfer from first coolant
304
to target cooling block
302
, and thence to second coolant
314
passing therethrough. By absorbing at least some heat dissipated by first coolant
304
, second coolant
314
serves to effectuate a relative increase in the heat absorption capacity of first coolant
304
.
Another desirable consequence of the aforementioned configuration is that second coolant
314
also serves to remove heat dissipated to first coolant
304
that cannot be readily dissipated through the surface of housing
202
when first coolant
304
reaches an equilibrium temperature. Second coolant
314
thus serves to substantially reduce the likelihood of the boiling and/or thermal breakdown of first coolant
304
that often result when first coolant
304
is overheated, and thereby contributes to the increased life of first coolant
304
, and of x-ray device
100
as a whole.
While the embodiment depicted in
FIG. 3
discloses a configuration wherein at least a portion of target cooling block
302
is in contact with first coolant
304
, it will be appreciated that a variety of other configurations and/or embodiments of target cooling block
302
will provide the functionality disclosed herein. Such configurations and/or embodiments contemplated as being within the scope of the present invention include, but are not limited to, an embodiment of a target cooling block comprising a second fluid passageway through which first coolant
304
is passed so as to dissipate heat to second coolant
314
passing through fluid passageway
318
.
In another alternative embodiment, target cooling block
302
includes means for transferring at least a portion of the heat in the first coolant
304
to the second coolant
314
. By way of example, the heat transfer means can be comprised of a heat transfer mechanism in the form of plurality of heat pipes
324
having an internal passageway or passageways that are in fluid communication with fluid passageway
318
. The heat pipes
324
extend outwardly into a portion of the first coolant
304
so that second coolant
314
circulating through heat pipes
324
absorbs at least some of the heat dissipated by first coolant
304
. In preferred embodiments, the surface area of heat pipes
324
can be augmented with structure including, but not limited to, fins or the like so as to provide a relative increase in the rate of heat transfer from first coolant
304
to second coolant
314
. It will be appreciated that the surface area of the heat pipes
324
may be augmented in a variety of other ways as well, including but not limited to, disposing a plurality of fins upon the internal surfaces of heat pipes
324
. Accordingly, any augmentation of the surface area of heat pipes
324
so as to facilitate achievement of a desired cooling effect is contemplated as being within the scope of the present invention. Also, it will be appreciated that the circulation of first coolant
304
can be imparted by the circulating pump
306
about the heat pipes
324
in a manner to further enhance absorption of heat by second coolant
314
. Further, the number, relative position and/or size of the heat pipes
324
can be varied so as to achieve a particular heat transfer characteristic.
For example,
FIG. 3A
illustrates an alternate structural configuration for augmenting and enhancing the transfer of heat from the first coolant to the second coolant. The heat pipes
325
shown extend into a portion of the first coolant
304
, and also provide a fluid communication path for fluid
314
from within the cooling block and cavity
318
. Also shown are a plurality of convection fins
324
A for enhancing the convective heat transfer from the first fluid
304
. Alternatively, or in addition to heat pipes, transfer of heat from the first fluid to the second fluid can be enhanced within the heat pipe via a separate heat transfer mechanism that is positioned within the housing
202
(or external to the housing
202
). For example,
FIG. 3A
shows a fluid-to-fluid heat exchange device
401
, through which the first coolant
304
is passed adjacent to the relatively cooler second coolant
314
. Preferably, first coolant
304
is forced across a fluid conduit carrying the second coolant
314
with a fluid pump, a similar device, designated at
403
. Moreover, the “cooled” first coolant can then be appropriately dispersed at another location (or locations) within the housing
202
via appropriately positioned conduits, such as that designated at
405
, so as to provide a desired cooling effect within the housing
202
.
Yet another alternative structure for providing the function of enhancing the transfer of heat from the first coolant
304
to the second coolant
314
is illustrated in FIG.
3
B. In this example, the particular function can be provided by a heat sink structure that is attached to the x-ray tube. For example, a plurality of heat sinks
327
are illustrated in
FIG. 3D
as being attached directly to the target cooling block
302
. The heat sinks
327
are structurally implemented so as to provide the ability to efficiently transfer heat from the first coolant
304
by natural or forced convection. The heat is then conducted directly to the coolant block
302
and to the interior of the target cooling block where the heat can be removed by way of the second coolant
314
, again, by way of direct convection. Of course, the exact structural configuration, positioning and number of heat sinks attached to the x-ray tube can be varied depending on the particular heat transfer affects that are desired.
To briefly summarize, the flow of second coolant
314
through fluid passageway
216
of shield structure
206
and fluid passageway
318
of target cooling block
302
effectuates absorption of heat dissipated by x-ray tube
200
in at least two different ways. First, second coolant
314
absorbs heat directly from both the shield structure
216
and the target cooling block
302
. Further, second coolant
314
, in conjunction with circulating pump
306
and optional heat transfer mechanisms such as fins
322
, and heat pipes
324
(or various combinations thereof), absorbs at least some heat from first coolant
304
. Upon exiting flow passage
318
of target cooling block
302
, second coolant
314
enters fluid conduit
316
and passes to coolant pump
308
.
Upon returning to coolant pump
308
, second coolant
314
is then discharged by coolant pump
308
into radiator
310
. Preferably, radiator
310
comprises a plurality of tubes
326
through which second coolant
314
passes. As suggested in
FIG. 3
, air, or any other suitable coolant, indicated by flow arrows “A”, flowing across tubes
326
serves to absorb heat dissipated by second coolant
314
through the walls of tubes
326
. Preferably, coolant flow direction “A” is substantially perpendicular to the longitudinal axes (not shown) of tubes
326
, so as to maximize the dissipation of heat by tubes
326
.
While the embodiment depicted in
FIG. 3
indicates a coolant/air radiator, it will be appreciated that a variety of other structures may be profitably be employed to provide the heat exchange functionality of radiator
310
. Accordingly, any structure or device providing the functionality of radiator
310
, as disclosed herein, is contemplated as being within the scope of the present invention. Such other structures include, but are not limited to, coolant/water heat exchangers, coolant/refrigerant heat exchangers, and the like. Finally, note that while coolant pump
308
is indicated in
FIG. 3
as being mounted to radiator
310
, it will be appreciated that coolant pump
308
would function equally well in alternate locations.
It will also be appreciated that while the embodiment depicted in
FIG. 3
utilizes a heat exchange mechanism, e.g., radiator
310
, for use in connection with the second coolant
314
, a similar mechanism functionality can optionally be used in connection with the first coolant
304
. For instance, as is generally designated in
FIG. 3C
, the first coolant
304
disposed in housing
202
can be circulated to a heat exchange device such as a second radiator
327
. In this particular embodiment, a fluid conduit
315
is used to transfer the first coolant
304
from the housing
202
to a radiator tube
327
via a second fluid pump
309
. As with the second coolant, this arrangement allows for further heat dissipation and heat removal from the first coolant
304
, thereby further enhancing the overall efficiency of the coolant system. In this particular arrangement, once the heat is removed from the first coolant
304
by way of the separate heat exchange mechanism, it is routed back into the housing
202
to continue removing heat from the x-ray tube structure. While not illustrated in
FIG. 3C
, it will also be appreciated that an accumulator structure, or similar pressure regulation means (described in further detail below), could also be used in connection with this arrangement.
Making reference again to
FIG. 3
, upon passing through radiator
310
, second coolant
314
returns to fluid passageway
216
of shield structure
206
, via fluid conduit
316
, to repeat the cooling cycle. An important factor in the effectiveness and efficiency of second coolant
314
as a heat transfer medium is the pressure of second coolant
314
. In general, increasing the pressure on a liquid (such as second coolant
314
) confined in a closed system serves to raise the boiling point, and thus the heat absorption capacity, of the liquid. Accordingly, a preferred embodiment of the present invention includes a means for maintaining and regulating the pressure of second coolant
314
at a desired level. It will be appreciated that the pressure of second coolant
314
may be varied as required to achieve a desired cooling effect. By way of example, such a pressure regulating means can be comprised of an accumulator
500
generally represented in FIG.
3
.
Directing attention now to
FIG. 5A
, additional details regarding the structure and operation of a presently preferred embodiment of the accumulator
500
are provided. Note that any other structure or device providing the functionality of accumulator
500
, as disclosed herein, is contemplated as being within the scope of the present invention for providing the pressure regulation function. As indicated in
FIG. 5A
, accumulator
500
includes an accumulator housing
502
, end wall
504
, and vent
504
A. Disposed within accumulator housing
502
is a diaphragm bellows
508
, the edge of which is secured to accumulator housing
502
and end wall
504
, thereby defining a chamber
506
. A pressure relief valve
510
and check valve
512
, preferably mounted to accumulator housing
502
, are in fluid communication with chamber
506
. As further indicated in
FIG. 5A
, pressure relief valve
510
and check valve
512
are in fluid communication with the inlet of coolant pump
308
. Check valve
512
is oriented so as to permit flow of second coolant
314
only out of chamber
506
. Second coolant
314
enters chamber
506
, if at all, by way of pressure relief valve
510
. Finally, a preferred embodiment of accumulator
500
comprises a safety valve
514
in fluid communication with chamber
506
.
Following is a general description of the operation of accumulator
500
. As second coolant
314
circulates and absorbs heat from x-ray tube
200
and first coolant
304
, the pressure and temperature of second coolant
314
increases. When the pressure of second coolant
314
reaches a set pressure, preferably about 25 pounds per square inch—gage (psig), pressure relief valve
510
opens and admits an amount of second coolant
314
into accumulation chamber
506
of accumulator
500
. As the volume of second coolant
314
continues to increase, in response to continued absorption of heat dissipated by x-ray tube
200
, second coolant
314
continues to enter chamber
506
through relief valve
510
, gradually forcing diaphragm bellows
508
towards end wall
504
.
It is accordingly a valuable feature of accumulator
500
that it accommodates volumetric changes in second coolant
314
resulting from absorption of heat dissipated by x-ray tube
200
. Note that because vent
504
A of end wall
504
is open to the atmosphere, diaphragm bellows
508
is free to move back and forth, with respect to end wall
504
, in response to changing pressure in second coolant
314
.
Other valuable features of accumulator
500
relate to the construction and material of diaphragm bellows
508
. As suggested above, diaphragm bellows
508
deforms in response to pressure exerted by expanding second coolant
314
disposed in chamber
506
. In particular, diaphragm bellows
508
is preferably constructed of a material that, while deformable, is also sufficiently resilient that diaphragm bellows
508
deforms only to the extent necessary to accommodate the expansion of second coolant
314
. That is, the resilient nature of diaphragm bellows
508
causes it to exert a responsive counter force that is proportional to the force exerted on diaphragm bellows
508
as a result of the expansion of second coolant
314
. In this way, diaphragm bellows
508
accommodates volumetric changes in second coolant
314
while simultaneously maintaining a desired system pressure.
Not only does accumulator
500
serve to maintain a desired system pressure when second coolant
314
is expanding as a result of heat absorption, but accumulator
500
also provides an analogous functionality in those instances where second coolant
314
is allowed to cool, such as might occur between x-ray exposures. In particular, the pressure of second coolant
314
outside chamber
506
eventually drops below the set pressure of relief valve
510
and relief valve
510
closes. At this point then, the pressure in chamber
506
is higher than the system pressure because second coolant
314
is admitted to chamber
506
only when its pressure is high enough to open relief valve
510
, preferably about 20 psig. Consequently, second coolant
314
flows out of accumulator chamber
506
via check valve
512
and, preferably, into the suction line of coolant pump
508
until there is no longer a pressure differential between the system and chamber
506
, whereupon check valve
512
closes. Thus, accumulator
500
serves to maintain system pressure at a desired level, even when second coolant
314
is allowed to cool.
Finally, in an overheat situation, such as might occur when x-ray device
100
is left in the exposure mode for too long, the pressure of second coolant
314
could build to an unsafe level. In such situations, excess system pressure is vented from chamber
506
via safety valve
514
. Safety valve
514
preferably comprises a pressure relief valve or the like. However, any other valve or device that would provide the functionality of safety valve
514
, as disclosed herein, is contemplated as being within the scope of the present invention. Preferably, safety valve
514
opens at a set pressure level and vents excess system pressure inside radiator
310
. This safety feature of accumulator
500
is particularly valuable because a leak of second coolant
314
inside cooling system
300
would likely cause catastrophic damage to x-ray device
100
and may also endanger the safety of operating personnel and others.
In a preferred embodiment, diaphragm bellows
508
preferably comprises a semi-rigid rubber, or the like. However, any other material providing the functionality of diaphragm bellows
508
, as disclosed herein, is contemplated as being within the scope of the present invention. Further, the functionality of diaphragm bellows
508
may be profitably supplied by a variety of alternative structures. Note however, that any structure or device providing the functionality of diaphragm bellows
508
, as disclosed herein, is contemplated as being within the scope of the present invention. Embodiments of two alternative structures, indicated in
FIGS. 5B and 5C
, respectively, are discussed below.
Directing attention first to
FIG. 5B
, various construction details of an accumulator
500
A are indicated. In addition to accumulator housing
502
, end wall
504
, chamber
506
, pressure relief valve
510
, check valve
512
, and safety valve
514
, accumulator
500
A further preferably comprises a piston
516
bearing against a spring
518
. End wall
504
prevents movement, other than compression, of spring
518
. The theory of operation of accumulator
500
A is substantially the same as described above for accumulator
500
. In the case of the embodiment depicted in
FIG. 5B
, however, when system pressure is admitted to chamber
506
via pressure relief valve
510
, the system pressure is exerted against piston
516
. Movement of piston
516
is resisted by spring
518
, so that as the pressure on piston
516
increases, spring
518
exerts a proportional force in opposition thereto. In this way, spring
518
thus serves to maintain a desired level of pressure in coolant system
300
. As discussed elsewhere herein, pressure exerted on second coolant
314
has the desirable effect of increasing the boiling point of second coolant
314
and thereby increases its heat absorption capacity. Further, the resilience of spring
518
allows accumulator
500
A to respond to cooling of second coolant
314
in substantially the same manner as that described in the discussion of diaphragm bellows
508
above. Finally, it will be appreciated that by employing springs having different characteristic spring constants “k”, the pressure exerted on second coolant
314
, and thus the boiling point and heat absorption capacity of second coolant
314
, may be varied as required to achieve a desired cooling effect.
Alternatively, piston
516
and spring
518
may be replaced with a bellows
520
or the like, as indicated in the embodiment depicted in FIG.
5
C. Preferably, bellows
520
comprises a semi-rigid metallic material having a predetermined spring constant so as to enable it to exert a desired force on second coolant
314
. By virtue of its semi-rigidity, bellows
520
thus incorporates features of both piston
516
and spring
518
of accumulator
500
A. In particular, as second coolant
314
enters accumulation chamber
506
via relief valve
512
, the pressure of second coolant
314
is exerted on metallic bellows
520
which then exerts a proportional force on second coolant
314
in response thereto. As discussed elsewhere herein, pressure exerted on second coolant
314
has the desirable effect of increasing the boiling point of second coolant
314
and thereby increases its heat absorption capacity. Further, the resilience of bellows
520
allows accumulator
500
B to respond to cooling of second coolant
314
in substantially the same manner as that described in the discussion of diaphragm bellows
508
above.
Note that any other structure or device providing the functionality of bellows
520
, as disclosed herein, is contemplated as being within the scope of the present invention. Finally, it will be appreciated that by employing bellows
520
having different characteristic spring constants “k”, the pressure exerted on second coolant
314
, and thus the boiling point and heat absorption capacity of second coolant
314
, may be varied as required to achieve a desired cooling effect.
In summary then, cooling system
300
thus comprises a number of valuable features. For at least the reasons set forth below, these features represent an advancement in the relevant art, and serve to render cooling system
300
particularly well-suited for application in high-power x-ray device environments.
In particular, and as discussed elsewhere herein, second coolant
314
preferably comprises a water/propylene glycol solution. Such water-based solutions have a high specific heat, typically about 0.90 to 0.98 BTU/lb-° F., which enables them to absorb relatively more heat than solutions with lower specific heat values. The heat absorption capacity of second coolant
314
is further enhanced by the glycol component of second coolant
314
which causes a relative increase in the boiling point of second coolant
314
. Thus, the relatively higher specific heat and boiling point of second coolant
314
, in combination with the desirable effects of the coolant pressurization provided by accumulator
500
, results in a substantial relative increase in the heat absorption capacity of cooling system
300
over known cooling systems, and accordingly makes cooling system
300
particularly well-suited for use with high-power x-ray devices.
The present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims
- 1. An x-ray device, comprising:(a) an x-ray tube substantially disposed within a housing; and (b) a cooling system, the cooling system including; (i) a first coolant disposed in the housing so that at least a portion of heat dissipated by the x-ray tube is absorbed by the first coolant; and (ii) at least one fluid passageway capable of directing a flow of a second coolant proximate to at least a portion of the x-ray tube so that at least a portion of heat dissipated by the x-ray tube is absorbed by the second coolant.
- 2. The x-ray device as recited in claim 1, wherein said at least one fluid passageway carrying the second coolant is at least partially defined in a shield structure disposed between a target anode and an electron source of said x-ray tube.
- 3. The x-ray device as recited in claim 1, wherein said at least one fluid passageway is at least partially defined within a target cooling block that is positioned at a point that is substantially adjacent to a target anode of the x-ray tube.
- 4. The x-ray device as recited in claim 1, wherein said first coolant comprises a dielectric fluid.
- 5. The x-ray device as recited in claim 1, wherein said second coolant comprises water and alcohol.
- 6. The x-ray device as recited in claim 1, wherein said second coolant is pressurized.
- 7. The x-ray device as recited in claim 1, wherein the at least one fluid passageway is substantially proximate to at least a portion of the first coolant in a manner so that at least some heat is transferred from the first coolant to the second coolant.
- 8. The x-ray device as recited in claim 1, further comprising a circulating pump, said circulating pump imparting motion to said first coolant disposed in said housing so as to facilitate forced convective cooling of at least a portion of said x-ray tube.
- 9. The x-ray device as recited in claim 1, further comprising a heat transfer mechanism disposed proximate to the second coolant in a manner so as to permit at least a portion of the heat within the first coolant to be transferred to the second coolant.
- 10. The x-ray device as recited in claim 9, wherein the heat transfer mechanism is comprised of a plurality of fins.
- 11. The x-ray device as defined in claim 9, wherein the heat transfer mechanism is comprised of at least one heat pipe having at least one fluid conduit in fluid communication with the fluid passageway.
- 12. The x-ray device as defined in claim 10, wherein the plurality of fins are at least partially disposed on a target cooling block, the target cooling block being positioned proximate to a target anode of the x-ray tube.
- 13. A cooling system for an x-ray tube that is substantially disposed within a housing and that has a target anode having a target surface positioned to receive electrons from an electron source, the cooling system comprising:(a) a first coolant disposed in the housing so that at least some heat dissipated by the x-ray tube is absorbed by said first coolant; (b) at least one first fluid passageway defined by a shield structure that has an aperture through which the electrons are passed from the electron source to the target surface; (c) at least one second fluid passageway defined by a target cooling block that is disposed proximate to the target anode so as to absorb at least some heat dissipated by the target anode; and (d) at least one pump, said at least one pump circulating a second coolant through said at least one first and second fluid passageways.
- 14. The cooling system as recited in claim 13, wherein said first coolant is circulated throughout the housing by a circulating pump.
- 15. The cooling system as recited in claim 13, wherein said at least one first fluid passageway at least partially is proximate to said first coolant so that at least some heat dissipate by said first coolant is absorbed by said second coolant.
- 16. The cooling system as recited in claim 13 further comprising a heat transfer mechanism that is positioned proximate to the first coolant so as to increase the rate of heat transfer from said first coolant to said second coolant.
- 17. The cooling system as recited in claim 16, wherein said heat transfer mechanism comprises a plurality of fins.
- 18. The cooling system as recited in claim 13, wherein said second coolant is pressurized within a predefined pressure range.
- 19. The cooling system as recited in claim 13, further comprising an accumulator in fluid communication with the second coolant so as to accommodate volumetric changes in said second coolant due to temperature changes in said second coolant.
- 20. The cooling system as recited in claim 13, further comprising an accumulator in fluid communication with the second coolant so as to maintain the pressure of the second coolant within a predefined range.
- 21. The cooling system as recited in claim 13, further comprising a radiator placed in fluid communication with the second coolant, whereby at least some heat is removed from the second coolant.
- 22. The cooling system as recited in claim 13, further comprising a radiator in fluid communication with the first coolant so as to remove at least some heat from the first coolant.
- 23. The cooling system as recited in claim 13, further comprising a safety relief valve having a predetermined set point so that said relief valve opens when pressure of said second coolant exceeds said set point.
- 24. The cooling system as recited in claim 13, wherein said target cooling block further comprises at least one fluid passageway capable of directing a flow of said first coolant proximate to at least a portion of the at least one second fluid passageway so that said second coolant absorbs at least some heat dissipated by said first coolant.
- 25. The cooling system as recited in claim 13, wherein said first coolant comprises a dielectric fluid.
- 26. The cooling system as recited in claim 13, wherein said second coolant comprises at least water and alcohol.
- 27. In an x-ray tube substantially disposed within a housing, a method for cooling the x-ray tube, comprising the steps of:(a) placing a first coolant in the housing, the first coolant being in contact with at least a portion of the x-ray tube so that said first coolant absorbs at least some heat dissipated by the x-ray tube; (b) circulating a second coolant through a fluid passageway that is substantially proximate to at least a portion of the x-ray tube so that said second coolant absorbs at least some heat dissipated by the x-ray tube; and (c) continuously removing at least some heat from said second coolant.
- 28. The method as recited in claim 27, wherein the second coolant is passed through a portion of the fluid passageway formed in a shield structure of the x-ray tube.
- 29. The method as recited in claim 27, wherein the second coolant is passed through a portion of the fluid passageway formed in a target cooling block of the x-ray tube.
- 30. The method as recited in claim 27, further comprising the step of regulating the pressure of the second coolant within a predetermined range.
- 31. The method as recited in claim 27, further comprising the step of imparting motion to at least a portion of said first coolant.
- 32. The method as recited in claim 27, further comprising the step of storing at least a portion of a volumetric increase of said second coolant experienced as a result of heat absorption by said second coolant.
- 33. The method as recited in claim 27, further comprising the step of routing at least a portion of said second coolant to a point proximate to at least a portion of said first coolant so that said second coolant absorbs at least some heat dissipated by said first coolant.
- 34. An x-ray device, comprising:(a) an x-ray tube substantially disposed within a housing; and (b) a cooling system, the cooling system including: (i) a first coolant disposed in the housing so that at least a portion of heat dissipated by the x-ray tube is absorbed by the first coolant; and (ii) at least one fluid passageway capable of directing a flow of a second coolant proximate to at least a portion of the x-ray tube so that at least a portion of heat dissipated by the x-ray tube is absorbed by the second coolant, the at least one fluid passageway being at least partially defined in a shield structure disposed between a target anode and an electron source of said x-ray tube.
- 35. The x-ray device as recited in claim 34, wherein said at least one fluid passageway is at least partially defined within a target cooling block that is positioned at a point that is substantially adjacent to a target anode of the x-ray tube.
- 36. The x-ray device as recited in claim 34, wherein said first coolant comprises a dielectric fluid.
- 37. The x-ray device as recited in claim 34, wherein said second coolant comprises water and alcohol.
- 38. The x-ray device as recited in claim 34, wherein said second coolant is pressurized.
- 39. The x-ray device as recited in claim 34, wherein the at least one fluid passageway is substantially proximate to at least a portion of the first coolant in a manner so that at least some heat is transferred from the first coolant to the second coolant.
- 40. The x-ray device as recited in claim 34, further comprising a circulating pump, said circulating pump imparting motion to said first coolant disposed in said housing so as to facilitate forced convective cooling of at least a portion of said x-ray tube.
- 41. The x-ray device as recited in claim 34, further comprising a heat transfer mechanism disposed proximate to the second coolant in a manner so as to permit at least a portion of the heat within the first coolant to be transferred to the second coolant.
- 42. The x-ray device as recited in claim 41, wherein the heat transfer mechanism is comprised of a plurality of fins.
- 43. The x-ray device as defined in claim 41, wherein the heat transfer mechanism is comprised of at least one heat pipe having at least one fluid conduit in fluid communication with the fluid passageway.
- 44. The x-ray device as defined in claim 42, wherein the plurality of fins are at least partially disposed on a target cooling block, the target cooling block being positioned proximate to a target anode of the x-ray tube.
US Referenced Citations (20)