1. Field of the Invention
The present invention relates generally to dual flush systems for toilets and particularly to a refill device for dual flush systems.
2. Description of Prior Art and Related Information
Demand for dual flush toilets continues to grow as a result of concerns over water shortage. Such toilets conserve water by providing the user with options for a partial flush and full flush for liquid and solid wastes, respectively. Dual flush toilets typically deliver lesser or greater amounts of refill water to the bowl as a result of a partial or full flush, respectively, by varying the time during which refill water is directed to the bowl. Thus, less time is provided for flowing refill water to the bowl during a partial flush while more time is provided for a full flush.
In many European countries, a “wash-down” toilet bowl 2 as shown in
In several non-European countries, such as the U.S., a siphonic toilet is employed.
The problem with incorporating a dual flush system into a siphonic toilet lies in refilling the bowl to a proper level without wasting water. In a dual flush system, the amount of time provided for refilling the bowl varies with each type of flush. In particular, more time is provided for refilling during a full flush, and less time for a partial flush. Accordingly, if the same volume of refill water is supplied for both types of flushes, then problems arise with either oversupply or undersupply of water due to the differing refill times for partial and full flushes. For example, oversupply occurs when a toilet is set to provide a high flow rate of refill water for a partial flush. Though adequate for the partial flush which has a shorter duration of time for refill, excessive refill water is directed into the bowl and thus wasted during the longer, full flush. Conversely, if a lower flow rate of refill water is delivered for each type of flush, then the bowl will be adequately filled during the longer, full flush. During the partial flush, however, the bowl will be inadequately filled due to the shorter refill time.
Thus, the varying durations of time for refilling the bowl in a dual flush siphonic toilet leads to either water waste or insufficient refilling of the bowl.
The present invention provides structures and methods which overcome the deficiencies in the prior art.
In particular, structures and methods are provided for varying the refill flow rate, or simply refill rate, for dual flush siphonic toilets. Thus, depending upon the type of flush chosen, the refill rate is controlled to deliver a sufficient amount of refill water to the bowl without oversupplying, or wasting, refill water.
In one aspect, a dual flush refill device is provided for use in connection with a toilet having a toilet bowl, a refill tube, an overflow tube, a partial flush button and a full flush button. The device comprises a slide including a first hole and a second hole. The first hole defines a first area and the second hole defines a second area that is smaller than the first area. At least one actuator causes the first hole to be in fluid communication with the refill tube and the overflow tube when the partial flush button is engaged, and causes the second hole to be in fluid communication with the refill tube and the overflow tube when the full flush button is engaged.
The actuator preferably comprises a first cam coupled to the partial flush button and configured to move the slide a first distance to align the first hole with the refill tube, and a second cam coupled to the full flush button and configured to move the slide a second distance to align the second hole with the refill tube. The device further comprises a button bracket and a refill tube connector coupled to the button bracket and the refill tube. The actuator aligns the first hole with the refill tube connector when the partial flush button is engaged, and aligns the second hole with the refill tube connector when the full flush button is engaged.
In another aspect, a dual flush refill device may comprises a variety of different means for varying the flow rate between the refill tube and the overflow tube in response to either a full flush or partial flush selection by the user. The device is adapted for use in connection with a toilet having a toilet bowl, a refill tube, and an overflow tube, a partial flush button and a full flush button. The device comprises means for providing a first flow rate between the refill tube to the overflow tube in response to the partial flush button being engaged, and means for providing a second flow rate between the refill tube to the overflow tube in response to the full flush button being engaged, with the second flow rate being lesser than the first flow rate.
The device further comprises at least one actuator that activates either the means for providing the first flow rate or the means for providing the second flow rate. The means for providing the first flow rate comprises a first passageway while the means for providing the second flow rate comprises a second passageway. The actuator causes the first passage to be in fluid communication with the refill tube and the overflow tube when the partial flush button is engaged, and causes the second passage to be in fluid communication with the refill tube and the overflow tube when the full flush button is engaged.
The actuator preferably comprises a first cam coupled to the partial flush button and configured to move the slide a first distance to align the first passageway with the refill tube, and a second cam coupled to the full flush button and configured to move the slide a second distance to align the second passageway with the refill tube. The device further comprises a button bracket and a refill tube connector coupled to the button bracket and the refill tube. The actuator aligns the first passageway with the refill tube connector when the partial flush button is engaged, and aligns the second passageway with the refill tube connector when the full flush button is engaged.
The means for providing the first flow rate may also comprise a hole having a full size while the means for providing the second flow rate comprises a slide to partially block the hole.
Alternatively, the means for providing the first flow rate may comprise a large section of a hole defined in a slide while the means for providing the second flow rate comprises a small section of the hole.
A method for refilling a bowl of a dual flush toilet is also provided. The method comprises providing a first flow rate of water from a refill tube to an overflow tube for a first duration of time in response to a partial flush, providing a second flow rate of water from the refill tube to the overflow tube for a second duration of time in response to a full flush, the second flow of water being lesser than the first flow of water, the second duration of time being longer than the first duration of time, and filling the toilet bowl with an equal volume of water from the overflow tube in response to either the partial flush or the full flush.
The step of providing the first flow rate of water from the refill tube to the overflow tube for the first duration of time in response to the partial flush comprises aligning a first hole with a refill tube connector, with the first hole defining a first area. The step of providing the second flow rate of water from the refill tube to the overflow tube for the second duration of time in response to the full flush comprises aligning a second hole with the refill tube connector, with the second hole defining a second area smaller than the first area.
The step of aligning the first hole with the refill tube connector may comprise moving the first hole with a first cam, and the step of aligning the second hole with a refill tube connector comprises moving the second hole with a second cam.
The step of providing the first flow rate of water from the refill tube to the overflow tube for the first duration of time in response to the partial flush may comprise providing fluid communication between the refill tube and the overflow tube with a first passageway. The step of providing the second flow rate of water the refill tube to the overflow tube to the bowl for the second duration of time in response to the full flush may comprise providing fluid communication between the refill tube and the overflow tube with a second passageway. The step of providing fluid communication between the refill tube and the overflow tube with a first passageway comprises positioning the first passageway between the refill tube and the overflow tube while the step of providing fluid communication between the refill tube and the overflow tube with a second passageway comprises positioning the second passageway between the refill tube and the overflow tube.
Alternatively, the step of providing the first flow rate of water from the refill tube to the overflow tube for the first duration of time in response to the partial flush may comprise exposing a hole in fluid communication with the refill tube, while the step of providing the second flow rate of water the refill tube to the overflow tube to the bowl for the second duration of time in response to the full flush comprises partially blocking the hole.
As a further alternative, the step of providing the first flow rate of water from the refill tube to the overflow tube for the first duration of time in response to the partial flush comprises moving a large section of a hole defined in a slide into fluid communication with the refill tube, while the step of providing the second flow rate of water the refill tube to the overflow tube to the bowl for the second duration of time in response to the full flush comprises moving a small section of a hole defined in a slide into fluid communication with the refill tube.
In summary, a dual flush refill device refills a bowl of a siphonic toilet with adequate supply of refill water in response to either a full or partial flush without wasting the refill water. The device provides a relatively high flow rate of refill water from a refill tube to an overflow tube in response to a partial flush, and a relatively low rate of refill water from the refill tube to the overflow tube in response to a full flush. As a result, the toilet bowl is refilled with a substantially similar volume of refill water regardless of which flush option is selected.
The invention, now having been briefly summarized, may be better appreciated by the following detailed description.
The invention and its various embodiments can now be better understood by turning to the following detailed description wherein illustrated embodiments are described. It is to be expressly understood that the illustrated embodiments are set forth as examples and not by way of limitations on the invention as ultimately defined in the claims.
In
The device 20 comprises a first, full-flush refill mechanism 22 and a second, partial-flush refill button mechanism 24. By varying the flow rate between the two refill mechanisms 22, 24, the device 20 thus refills the toilet bowl of a siphonic toilet to an adequate level for a partial flush and a full flush without oversupplying refill water.
The full-flush refill mechanism 22 comprises a first, full-flush button 26 coupled to a first push rod 28. A first cam 31 is coupled to the first push rod 28. The partial-flush mechanism 24 comprises a second, partial-flush button 33 coupled to a second push rod 35. A second cam 37 is coupled to the second push rod 35.
The device 20 comprises a slide 40 that defines two passageways 42, 44 for providing fluid communication between a refill tube 43 and an overflow tube 45. In particular, a large passageway 42 comprises a relatively large hole 42 that defines a large area for enabling a relatively higher flow rate therethrough. A small passage 44 comprises a relatively small hole 44 defining a small area for enabling a relatively lower flow rate therethrough. A refill tube nipple, or connector, 46 is coupled to a button bracket 48 and adapted to be coupled to the refill tube 43. The tube connector 46 is thus designed to remain stationary while the slide 40 is moved horizontally to align either of the two holes 42, 44 depending upon the type of flush engaged by the user. The slide 40 also defines a slot 50 for receiving the push rods 28, 35 and cams 31, 37. The slot 50 comprises a generally large central section 52 and a pair of opposing sections 54, 56 designed for receiving and engaging the cams 31, 37, respectively, as discussed in operation further below.
As a result, a relatively high flow rate is provided for directing refill water from the refill tube 43 to the overflow tube 45 and ultimately to the toilet bowl. It will be appreciated that when the partial flush option is selected, which limits the duration of time by which the toilet bowl can be refilled, the device 20 adequately compensates for this reduced “refill time” by providing a higher flow rate for directing water from the refill tube to the toilet bowl.
As a result, a relatively low flow rate is provided for directing refill water from the refill tube to the overflow tube and ultimately to the toilet bowl. It will be appreciated that when the full flush option is selected which extends the duration of time by which the toilet bowl can be refilled, the device 20 adequately compensates for this extended “refill time” by providing a lesser flow rate for directing refill water from the refill tube to the toilet bowl, thereby conserving water while adequately refilling the bowl. Without such restriction in the refill flow rate during a full flush, excessive water will be directed into the bowl and out the drain outlet, thus wasting the clean refill water.
In the preferred embodiment, the slide 40 is thus horizontally movable between two discrete positions 58, 61 as shown in
It is to be expressly understood that a variety of different structural mechanisms may be employed to vary the flow rates between the refill tube and the overflow tube. The interaction between the cams 31, 37 and the slide 40 with holes 42, 44 comprise merely one preferred embodiment of alternating flow rates between the refill tube and the overflow tube.
This is shown in a second preferred embodiment illustrated in
It will be appreciated that a single passageway formed in a slide may take a number of different configurations to create entirely open fluid communication or partial fluid communication. As a further example,
In a full flush state as shown in
Step 120 includes providing a relatively low flow of refill water from the refill tube to the overflow tube for a relatively long duration of time in response to a full flush. This step 120 may comprise aligning the smaller one of two holes with a refill tube, or refill tube connector, so as to enable a low flow rate of water to the overflow tube. Alternatively, this step 120 may comprise partially blocking, or chocking, a single hole that is open to a refill tube or a refill tube connector.
Step 130 comprises filling the toilet bowl with an equal volume of water from the overflow tube in response to either the partial flush or the full flush. Thus, no matter which of the dual flush options is chosen, the toilet bowl will be filled with the same volume of water for an adequate refill while still conserving water.
Many alterations and modifications may be made by those having ordinary skill in the art without departing from the spirit and scope of the invention. Therefore, it must be understood that the illustrated embodiments have been set forth only for the purposes of examples and that they should not be taken as limiting the invention as defined by the following claims. For example, notwithstanding the fact that the elements of a claim are set forth below in a certain combination, it must be expressly understood that the invention includes other combinations of fewer, more or different elements, which are disclosed in above even when not initially claimed in such combinations.
The words used in this specification to describe the invention and its various embodiments are to be understood not only in the sense of their commonly defined meanings, but to include by special definition in this specification the generic structure, material or acts of which they represent a single species.
The definitions of the words or elements of the following claims are, therefore, defined in this specification to not only include the combination of elements which are literally set forth. In this sense it is therefore contemplated that an equivalent substitution of two or more elements may be made for any one of the elements in the claims below or that a single element may be substituted for two or more elements in a claim. Although elements may be described above as acting in certain combinations and even initially claimed as such, it is to be expressly understood that one or more elements from a claimed combination can in some cases be excised from the combination and that the claimed combination may be directed to a subcombination or variation of a subcombination.
Insubstantial changes from the claimed subject matter as viewed by a person with ordinary skill in the art, now known or later devised, are expressly contemplated as being equivalently within the scope of the claims. Therefore, obvious substitutions now or later known to one with ordinary skill in the art are defined to be within the scope of the defined elements.
The claims are thus to be understood to include what is specifically illustrated and described above, what is conceptionally equivalent, what can be obviously substituted and also what incorporates the essential idea of the invention.
This application relates to, claims priority from, and incorporates herein by reference, as if fully set forth, U.S. Provisional Patent Application Ser. No. 60/652,102 filed on Feb. 10, 2005 and entitled “DUAL REFILL DEVICE”.
Number | Date | Country | |
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60652102 | Feb 2005 | US |