Dual flush toilet

Information

  • Patent Grant
  • 6317899
  • Patent Number
    6,317,899
  • Date Filed
    Thursday, August 17, 2000
    24 years ago
  • Date Issued
    Tuesday, November 20, 2001
    22 years ago
Abstract
A dual flush water conservation toilet includes separate fill tanks in a toilet tank which pivot to deposit water into a plenum chamber in the toilet tank. The fill tanks are selectively pivoted to deposit different quantities of water for flushing.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a water conservation toilet and more particularly to a toilet designed to allow a dual flush alternative. Accordingly the present invention is directed to a toilet which can deliver a first volume of water which is sufficient to empty the contents of the toilet bowl when an individual has urinated in the bowl and a second larger quantity of water sufficient to empty the contents of the bowl when a bowel movement has occurred.




In recent years there has been a greater emphasis on conserving natural resources such as water and fossil fuels. Particularly in the water conservation area, especially in commercial buildings such as offices, hotels and apartments, water saving faucets and shower heads have become more and more prevalent in usage as they considerably save the volume of water used through normal activities such as washing and showering. In addition, attempts have been made to provide similar water conservation principals in the use of toilets so that the volume of water used per flush is decreased. Large volumes of water are consumed in a typical toilet when it is flushed. The average flush of a toilet consumes approximately three to five gallons of water and this is far in excess of the amount required for an effective evacuation of the toilet bowl, even when evacuating a bowel movement.




It has been recognized in the past that one way to conserve the volume of water used in flushing a toilet is to provide a dual flush alternative where a first limited volume of water is discharged when the toilet has been used only for urination and a second larger volume is discharged when the toilet has been used for a bowel movement. One such prior art device is shown in U.S. Pat. No. 5,067,180 to Figeroid. In this patent the toilet tank is segregated into two compartments each having a flap release valve controlled through a single flush actuating handle. The mechanism is complex and requires the use of two flappers and careful control by the user to initiate either a limited water flush capacity or maximum water flush capacity.




A somewhat similar device is shown in U.S. Pat. No. 4,419,772 to Smith which also shows use of a primary and secondary tank area within the water containing tank of a toilet and which is activated by the user according to the needs by controlling the single lever used to flush the tank.




Other attempts to address the problem of conserving water in toilet flushing are shown in U.S. Pat. Nos. 5,129,110 to Richter, 5,191,662 to Sharrow, 4,304,014 to Thompson, 5,117,513 to Burrowes, 4,646,369 to Brown et al, 4,561,131 to David, 5,495,624 to Lisook et al, 5,319,809 to Testa, 5,548,850 to Geeham, 5,642,533 to Young, 5,873,136 to Geeham and 5,887,292 to Goren. All of these prior art attempts to provide for a dual capacity flush toilet utilize somewhat complex mechanisms and/or the use of two flap or ball valves to control water egress from the toilet tank to the toilet bowl. These mechanisms, because of their complexity, may also be prone to failure in time and the use of ball or flap valves to control water egress are also prone to failure after a period of time.




Accordingly it is an object of the present invention to provide a dual flush capacity water conservation toilet of simple construction with simple mechanism so as to provide a long and useful life without premature failure or need for repair.




It is yet another object of the present invention to provide a dual flush capacity toilet of simple construction which can be economically manufactured and which is simple to use.




These and other objects and advantages of the present invention will become more readily apparent after consideration of the accompanying specification and drawings.











BRIEF DESCRIPTION OF THE DRAWING





FIG. 1

is a perspective view of a typical toilet;





FIG. 2

is a perspective view of a toilet tank for holding water for flushing;





FIG. 3

is an exploded isometric showing the mechanism of the present invention;





FIG. 4

is a more detailed exploded isometric view of one embodiment of the toilet tank of the present invention;





FIG. 5

is a plan view taken along line


5





5


of

FIG. 3

;





FIG. 6



a


is a sectional view taken along line


6




a





6




a


of

FIG. 5

;





FIG. 6



b


is a view similar to

FIG. 6



a


showing the mechanism of the present invention in a second position;





FIG. 7



a


is a sectional view taken along line


7




a





7




a


of

FIG. 5

;





FIG. 7



b


is a sectional view similar to

FIG. 7



a


showing the mechanism of the present invention in a second position;





FIG. 8

is a sectional view taken along line


8





8


of

FIG. 5

;





FIG. 9

is a sectional view taken along line


9





9


of

FIG. 5

; and





FIG. 10

is a view similar to

FIG. 4

showing another embodiment of the present invention.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The dual flush capacity mechanism of one embodiment of the present invention may be utilized in a standard toilet tank having a water retention tank


12


and a conventional bowl


14


. As best seen in

FIG. 4

the dual flush capacity tank of the present invention includes a first water fill tank or bucket


16


and a second water fill tank or bucket


18


. The first tank


16


has more water capacity than the second tank


18


, as will be explained hereinafter. Preferably, but not essential, tank


16


will have a capacity of 1.0 gallon as this has been found a sufficient quantity of water to effectively evacuate a bowl


14


in which a user has merely urinated. Tank


18


preferably has a capacity of 0.6 gallons which, when combined with the 1.0 gallon retained in tank


16


would deliver 1.6 gallons per flush when both tanks are emptied, and this has been found to be a sufficient quantity of water to effectively evacuate bowl


14


in most instances even when the user has deposited a bowel movement in the toilet.




Both fill tanks


16


and


18


are pivotally mounted to tank


12


and pivotally mounted to each other so that the fill tanks


16


and


18


can pivot to discharge the water into the tank. The water is not directly discharged into the tank but is discharged into a plenum chamber


20


which narrows down as in a funnel from a wide open portion


22


which accommodates fill tanks


16


and


18


to a narrower funnel shaped portion


24


and an oval shaped discharge opening


26


. A receiving adapter


27


is provided to fit into the discharge opening


28


of tank


12


. Adapter


27


, preferably of a plastic material, is provided with upwardly and outwardly positioned prongs


29


and downwardly positioned prongs


29


′. The lower portion of plenum chamber


20


is received within prongs


29


in a snap fit fashion to securely locate and position the plenum chamber within tank


12


and prongs


29


′ fit within discharge opening


28


to secure the adapter. The end of funnel shaped portion


24


is saw-toothed with a plurality of cutouts


30


, see

FIGS. 7



a


and


7




b


as well, to provide a water flow through the bottom of tank


12


to fill the trap line so that odors from the out flow sewage line are contained. The depth of the cutouts


30


will increase or decrease with bowl design to assure minimum required water level above trap entry.




A water fill tube


31


is provided which is appropriately connected to an opening


32


in the bottom of tank


12


and tube


31


rises within tank


12


. It terminates in a fill valve assembly


34


having a float control


36


which shuts off the in-flowing water when the water level in both fill tanks


16


and


18


causes float


36


to rise as is conventional in this art.




Reference is now made to

FIGS. 4

,


5


,


6




a


,


6




b


,


7




a


and


7




b


for a description of the manner in which the two fill tanks


16


and


18


are cooperatively mounted so as to provide a dual flush capacity. The outer end portion


38


of fill tank


16


and the outer end portion


40


of fill tank


18


are each similarly pivotally mounted to the sides of tank


12


. A pivotal mount includes a spindle


42


fixed to a clip


44


by an appropriate bushing


46


and nut


48


. Clip


44


is received through an opening in each fill tank


16


and


18


, in a cutout


50


after the opening to sit in a clip housing


52


within each fill tank


16


and


18


. Spindle


42


is suitably journaled within the end wall of tank


12


to extend outwardly and receive an actuating handle


54


. This is because each fill tank is pivotly mounted within tank


12


and with actuation of handle


54


will cause fill tank


16


and


18


to pivot downwardly from the position shown in

FIGS. 6



a


and


7




a


to the position shown in

FIGS. 6



b


and


7




b


to empty the contents of the water held in each fill tank into the plenum


20


. The inner end


56


of fill tank


16


and the inner end


58


of fill tank


18


are also pivotly connected to each other. Each end


56


and


58


is provided with a through bore in which is disposed a bushing


60


and


62


which receives a spindle


64


therethrough.




As best seen in

FIGS. 6



a


and


6




b


, as well as in

FIG. 4

, the exterior surface of the inner end


56


of fill tank


16


and the exterior surface of inner end


58


of fill tank


18


are provided with cam surfaces which, by their position and cooperative relationship, determine which of the fill tanks rotate upon actuation of either the lever


54


connected to fill tank


16


or lever


54


connected to fill tank


18


. The exterior surface of fill tank


16


includes a cam member


66


which is complimentary to and mates with a cam member


68


mounted on the exterior surface


58


of fill tank


18


. Cam surfaces


66


and


68


are preferably in the shape of a half crescent which abutingly mate with each other.




With reference to

FIGS. 6



a


and


6




b


, it is seen that when actuating handle


54


on the left side of fill tank


12


is depressed downwardly in the direction of the arrow, fill tank


16


will rotate to deposit the water contents into plenum


20


. Thus tank


16


will rotate from the position shown in

FIG. 6



a


to the position shown in

FIG. 6



b


to deposit the water contents of fill tank


16


into the plenum leaving fill tank


18


in a stationary position and without emptying the contents of fill tank


18


. When lever


54


on the right side of tank


12


is depressed, as shown in

FIGS. 7



a


and


7




b


, cam surface


68


which is positioned in abutting relationship in face-to-face contact with cam surface


66


will cause fill tank


16


to rotate along with fill tank


18


to empty the contents of both fill tanks


16


and


18


into plenum


20


. Thus, rotation of the left handle


54


will result in only fill tank


16


emptying its contents into plenum


20


while rotation of the right handle


54


will rotate fill tank


18


and, by the interaction of the cam surfaces matingly engaging both fill tanks, will also result in rotation of fill tank


16


so that the contents of both fill tanks


16


and


18


will enter into plenum


20


to eventually be discharged through the bowl


14


to complete flushing of the toilet. The trough cutout


70


extending from fill tank


16


also pushes downwardly against the mating trough


72


in fill tank


18


and assists with rotation of the fill tank when handle


54


on fill tank


18


is actuated.




To accommodate the selective rotation of fill tank


18


and the selective rotation of both fill tanks and


18


through the rotation of the selected handle


54


, a slightly greater clearance is provided between the inside back wall


69


of tank


12


and the upper lip


71


of fill tank


16


than the clearance between back wall


69


and upper lip


73


of fill tank


18


. This avoids any inadvertent movement of fill tank


16


when only fill tank


18


is moved. This is accomplished by providing an extending lip


71


on fill tank


16


and an extending lip


73


on fill tank


18


with lip


73


being slightly wider than lip


71


.




After either fill tank


16


or both fill tanks


16


and


18


have been emptied on a toilet flush, water is allowed to enter through fill valve assembly


34


, as is known in the art. Fill tank


16


, where float control


36


is positioned is filled first and, subsequently, water is directed to fill tank


18


through a trough member


70


attached to the upper end of fill tank


16


. Trough member


70


fits within a trough cutout


72


in the top of fill tank


18


and extends into fill tank


18


. Thus water flows from fill tank


16


into fill tank


18


. Appropriate rubber or plastic seals


74


are provided in trough cut out


72


to prevent leakage of water passing from fill tank


16


into fill tank


18


. The seal is assisted by the pressure applied from the bottom surface of trough


70


acting against the trough


72


and its seals


74


. The pressure comes from the weight of the water in fill tank


16


which is always pressing downwardly due to the fact that the shorter extending lip


71


does not contact the rear wall of plenum


20


. The longer lip


73


extending from fill tank


18


does contact the rear wall of plenum


20


.




The dual flush capacity toilet of the present invention works particularly well and is designed to be long lasting without the necessity of changing parts that wear out in time, such as flap valves or ball valves and the lift mechanisms associated with these valve structures. Accordingly, the invention utilizes a plenum chamber


20


which by its shape and design provides a number of beneficial aspects.




First, the plenum chamber in this invention enhances the ability to do without a flap or ball valve. Second, by its shape, it initially holds the dumped water up high which then funnels downwardly in a taper, thus providing a pressure head for the water dispensed into the plenum chamber which maximizes the water pressure entering the toilet bowl so that effective cleansing action of the bowl sides and complete evacuation of the bowl contents results.




The front wall


76


of plenum chamber


20


is at a much steeper angle to prevent splashing and sloshing of water as fill tanks


16


and


18


empty into the plenum chamber and to encourage more rapid transfer of water through the plenum.




Reference is made to

FIG. 10

for an alternative embodiment of the present invention where like parts as in the first embodiment are numbered the same. In this embodiment, the fill tank


80


may be a single tank or may comprise the two fill tanks


16


and


18


of the first embodiment. In this case the fill tanks


16


and


18


would be linked together.




In this embodiment, the dual flush capacity is obtained by limiting the movement of fill tank


80


when one of the actuating handles are rotated. Thus, for example, the right handle


54


is provided with a rotation stop


46


′ which limits rotation of right handle


54


and fill tank


80


to approximately 65% of its 90° rotation. Thus only 65% of the contents of fill tank


80


are deposited into plenum chamber


20


to accommodate disposal of only liquid waste.




On the other hand, the left handle


54


is allowed to rotate fully so that fill tank


80


rotates a sufficient extent to deposit all of the contents of fill tank


80


into plenum chamber


20


to dispose of solid waste.



Claims
  • 1. A dual flush water conservation toilet comprising:a tank operably connected to a toilet bowl to direct water from said tank to said bowl to flush the toilet; a first fill tank pivotally mounted in said tank to hold a first quantity of water for flushing a toilet; a second fill tank pivotally mounted in said tank to hold a second quantity of water for flushing a toilet; an actuation lever operably associated with said first fill tank to pivot said first fill tank from a first position wherein said first quantity of water is retained in said first fill tank to a second position wherein said first quantity of water is deposited in said tank; an actuation lever operably associated with said second fill tank to pivot said second fill tank from a first position wherein said second quantity of water is retained in said second fill tank to a second position wherein said second quantity of water is deposited in said tank; said first and second fill tanks being pivotally connected with each other and linked so that when said first fill tank is pivoted from its said first position to its said second position said second fill tank remains in its said first position and wherein when said second fill tank is pivoted from its said first position to its said second position, said first fill tank is also pivoted from its first position to its second position so that the contents of both said first and second fill tanks are deposited in said tank.
  • 2. A dual flush water conservation toilet according to claim 1 including a plenum chamber disposed in said tank to receive water from said first and second fill tanks as said fill tanks are pivoted and wherein said plenum chamber directs water from said fill tanks to said toilet bowl.
  • 3. A dual flush water conservation toilet according to claim 2 wherein said plenum chamber is funnel shaped.
  • 4. A dual flush water conservation toilet according to claim 3 wherein said funnel at the juncture of the tank includes cut outs to allow water to fill the trap line associated with said toilet to preclude odors from said trap line.
  • 5. A dual flush water conservation toilet according to claim 3 wherein said funnel shape is angled downwardly to provide an increase in head pressure to maximize the flow properties of water exiting said plenum chamber into said toilet bowl.
  • 6. A dual flush water conservation toilet according to claim 2 including an adapter ring to mount said plenum chamber within said tank.
  • 7. A dual flush water conservation toilet according to claim 6 wherein said adapter ring includes upwardly projecting prongs to fit about the end of said plenum chamber to secure said plenum chamber to said adapter ring.
  • 8. A dual flush water conservation toilet according to claim 5 wherein said plenum chamber has a steeper angle of inclination at its forward end where water from said first and second fill tanks is received to minimize sloshing and splashing of water.
  • 9. A dual flush water conservation toilet according to claim 1 wherein said first and second fill tanks are each independently pivotably mounted within said tank.
  • 10. A dual flush water conservation toilet according to claim 9 wherein each said first and second fill tanks include mating cam surfaces on the exterior of the side of said fill tanks which face each other, said cam surfaces interengaging such that rotation of one fill tank will not cause rotation of the other while rotation of the other fill tank will cause rotation of both fill tanks.
US Referenced Citations (26)
Number Name Date Kind
3909582 Bowen Sep 1975
4175295 Cameron Nov 1979
4197598 Lemmon Apr 1980
4304014 Thompson Dec 1981
4371993 Patrick Feb 1983
4419772 Smith Dec 1983
4549063 Ang et al. Oct 1985
4561131 David Dec 1985
4646369 Brown et al. Mar 1987
5067180 Figeroid Nov 1991
5111537 Zaruba May 1992
5117513 Burrowes Jun 1992
5129110 Richter Jul 1992
5191662 Sharrow Mar 1993
5261129 Roy Nov 1993
5319809 Testa Jun 1994
5333332 Kam Aug 1994
5341520 Lazar Aug 1994
5495624 Lissok et al. Mar 1996
5548850 Geeham Aug 1996
5630308 Guckenberger May 1997
5642533 Young Jul 1997
5666674 Hennessy Sep 1997
5873136 Geeham Feb 1999
5887292 Goren Mar 1999
5887293 Hennessy Mar 1999
Foreign Referenced Citations (1)
Number Date Country
3436753 Apr 1986 DE