The invention relates to a support with pivoting elements that raise and lower an upper structure.
Recreational vehicles such as marine vessels and all-terrain vehicles often have an upper structure including a top cover intended to provide protection from the elements. Under certain circumstances, such as a boat approaching a low clearance, it is necessary to be able to lower the top cover. In response, the industry has provided various configurations of selectively adjustable supports that allow for raising and lower the top covers. However, there remains room in the art for improvement.
The invention is explained in the following description in view of the drawings that show:
The present inventors have created a unique and innovative support structure and upper structure that can be used with a variety of motor vehicles, including marine vessels such as pleasure boats and the like. The support structure and upper structure overcome difficulties associated with the prior art by making it easier to raise and lower, by designing it to be stronger in both the raised and lower positions, by configuring it to be usable as a weather enclosure during inclement weather, and by increasing safety by minimizing safety hazards such as pinch points associated with prior art designs and providing improved vehicle operation in inclement weather.
The support assembly 200 includes a port lower endcap 210 configured to be rigidly secured to a motor vehicle (e.g., a recreational boat) and optionally including a port storage rack mount 210A, and a port strut 212. A port lower pivot joint 214 is disposed therebetween and configured to selectively raise and lower an upper end 216 of the port strut 212 when a lower end 218 the port strut 212 is rotated relative to the port lower endcap 210 about a port lower pivot axis 220 (see
The support assembly 200 further includes a starboard lower endcap 240 configured to be secured to the motor vehicle and optionally including a starboard storage rack mount 240A, and a starboard strut 242. A starboard lower pivot joint 244 is disposed therebetween and is configured to selectively raise and lower an upper end 246 of the starboard strut 242 when a lower end 248 of the starboard strut 242 is rotated relative to the starboard lower endcap 240 about a starboard lower pivot axis 250 of the starboard lower pivot joint 244. A starboard upper endcap 252 is secured to the upper end 246 of the starboard strut 242 via a starboard upper pivot joint 254 and is configured to be secured to the upper structure 400. The starboard upper pivot joint 254 is also configured to selectively adjust an orientation of the upper structure 400 by rotating the upper end 246 of the starboard strut 242 relative to the starboard upper endcap 252 about a starboard upper pivot axis 264 of the starboard upper pivot joint 254.
The upper structure 400 may include any of a crossbar 402, a top cover 404, a tow head 406, and/or storage elements 408 (e.g., storage racks, compartments, and/or watersports board pockets). The ability to selectively adjust the orientation of the upper structure 400 obviates any need to remove the top cover 404 when moving the support assembly 200 from the upper position and also the need to separately store the top cover 404.
In this example embodiment, the port lower pivot axis 220, the port upper pivot axis 226, the starboard lower pivot axis 250, and the starboard upper pivot axis 256 are all parallel to each other. In this example embodiment, the port lower pivot axis 220 and the starboard lower pivot axis 250 are the same/common, and the port upper pivot axis 226 and the starboard upper pivot axis 256 are the same/common.
Any of the components discussed may be composed of plastic, aluminum, steel, and/or stainless steel.
As is best seen between
To lower the support assembly 200 from the upper position of
To raise the support assembly 200 and upper structure 400, the lower end 248 of the starboard strut 242 is rotated in a second direction 262 (counterclockwise in
In the upper position, an upper position distance 270 between a starboard lower endcap centroid 272 and a starboard upper endcap centroid 274 is greater than a lower position distance 276 between the starboard lower endcap centroid 272 and a starboard upper endcap centroid 274. This is due to a folding action associated with the rotation of the lower end 248 of the starboard strut 242 about the starboard lower pivot joint 244 and the rotation of the upper end 246 of the starboard strut 242 about the starboard upper pivot joint 254. Consequently, the support assembly 200 compacts when going from the upper position to the lower position and decompacts when going from the lower position to the upper position. Reducing the distance between the centroids reduces moment arms/leverage arms associated with the upper structure 400 which, in turn, creates a stiffer/stronger apparatus 100. Having a relatively strong compacted apparatus 100 allows the apparatus 100 to be used for all the same activities when compacted as when decompacted.
As can be seen between
In addition to the canted struts, the support assembly is made stronger by one or more discrete guide arrangements 290 (See
In the example embodiment shown, each guide arrangement 290 provides both a laterally outward point of contact 292 and a laterally inward point of contact 294. The port lower pivot joint 214, the laterally outward point of contact 292, and the laterally inward point of contact 294 reinforce and thereby stiffen a port lower section 296 of the support assembly 200 in a way that resists lateral forces 282. Similarly, the port upper pivot joint 224 the laterally outward point of contact 292, and the laterally inward point of contact 294 reinforce and thereby stiffen a port upper section 298 in a way that resists lateral forces 282. A starboard lower section 300 and a starboard upper section 302 are likewise reinforced and thereby stiffened. Having reinforced and stiffened lower sections 296, 300, reinforced and stiffened upper sections 298, 302, and cooperatively canted struts 212, 242 results in a support assembly 200 that is uniquely strong, rigid, and able to resist the lateral forces 282.
While each pivot joint in this example embodiment is provided with both a laterally outward point of contact 292 and a laterally inward point of contact 294, both are not necessary to reinforce the support assembly 200 against lateral forces 282. In an alternate example embodiment, each of the lower sections 296, 300 is provided with only a laterally outward point of contact 292. In such an example embodiment, the port lower section 296 would be reinforced against left lateral forces (as seen in
Alternately, each of the lower sections 296, 300 may be provided with only a laterally inward point of contact 294. In such an example embodiment, the port lower section 296 would be reinforced against right lateral forces (as seen in
As can best be seen in
As can best be seen in
In this example embodiment, the sliding contact is maintained throughout an entire range of motion of between the lower position and the upper position, though this is not necessary. In an alternate example embodiment, contact may occur only after a threshold amount of lateral deflection. In this example embodiment, the tongue 322 has a somewhat arcuate shape that may be associated with the rotation about the starboard lower pivot joint 244. However, the arcuate shape is not necessary. The tongue contact surfaces 324, 326 and/or the groove contact surfaces 328, 330 may be part of a friction pad (e.g., a plastic friction pad). In this example embodiment, the groove contact surfaces 328 are disposed on raised, arcuate ridges 334 that may be associated with the rotation about the starboard lower pivot joint 244. However, the arcuate shape of the ridges 334 is not necessary.
In addition to providing lateral stability, the tongue and groove arrangement also increases safety by making it harder for a person to get pinched between the endcap and the strut.
The starboard lower positive stop 340 includes a starboard lower positive stop first element 342 having a starboard lower positive stop first element contact surface 344 that abuts (e.g., mechanically seats with) a starboard lower positive stop second element contact surface 346 of a starboard lower positive stop second element 348 when the support assembly 200 is in the lower position. The starboard lower positive stop first element 342 shown is associated with the starboard lower endcap 240 and the starboard lower positive stop second element 348 is associated with the tongue 322 of the starboard strut 242.
The starboard upper positive stop 350 includes a starboard upper positive stop first element 352 having a starboard upper positive stop first element contact surface 354 that abuts (e.g., mechanically seats with) a starboard upper positive stop second element contact surface 356 of a starboard upper positive stop second element 358 when the support assembly 200 is in the lower position. The starboard upper positive stop first element 352 shown is associated with the starboard upper endcap 252 and the starboard upper positive stop second element 358 is associated with the respective tongue of the starboard strut 242. However, these associations are not necessary in either the lower positive stop or the upper positive stop. For example, the first element may alternately be discrete from its endcap and the starboard lower positive stop second element may be located elsewhere.
As the support assembly 200 is lowered, the starboard strut 242 rotates about the starboard lower pivot joint 244 until the starboard lower positive stop first element contact surface 344 abuts the starboard lower positive stop second element contact surface 346. This contact prohibits further rotation and associated lowering of the support assembly 200. Independently, the starboard strut 242 can be rotated about the starboard upper pivot joint 254 (a.k.a. the starboard upper endcap 252 is rotated about the starboard upper pivot joint 254) until the starboard upper positive stop first element contact surface 354 abuts the starboard upper positive stop second element contact surface 356. This contact prohibits further rotation and associated adjustment of the orientation of the upper structure 400.
When the support structure 200 is in the lower position, a combined weight 360 of the starboard strut 242, the starboard upper endcap 252, and the upper structure 400 collectively create an associated moment arm 362L around the starboard lower pivot joint 244. The combined weight 360 together with the moment arm 362L create a moment that leverages the starboard lower positive stop second element contact surface 346 onto the starboard lower positive stop first element contact surface 344. This significantly increases a force of the mechanical seating therebetween. In other words, combined weight 360 together with the moment arm 362L torque the starboard lower positive stop second element 348 onto the starboard lower positive stop first element 342. The result is that the combined weight 360 of the support assembly 200 helps lock the support assembly 200 into the lower position. This, in turn, increases a stability of the support assembly 200 in the lower position.
In this example embodiment, the combined weight 360 also creates an associated moment arm 362U around the starboard upper pivot joint 254. The combined weight 360 together with the moment arm 362U create a moment that leverages the starboard upper positive stop first element contact surface 354 onto the starboard upper positive stop second element contact surface 356. This significantly increases a force of the mechanical seating therebetween. In other words, the combined weight 360 together with the moment arm 362U torque the starboard upper positive stop first element 352 onto the starboard upper positive stop second element 358. Here again, the combined weight 360 helps lock the support assembly 200 into the lower position, which further increases the stability of the support assembly 200 in the lower position.
During certain watersports activities such as wakeboarding, the person being towed by the vessel imparts a tow force 364 on the tow head 406. When the support structure 200 is in the lower position, an associated moment arm 366 is created about the starboard upper pivot joint 254. The tow force 364 together with the moment arm 366 create a moment that leverages the starboard upper positive stop first element contact surface 354 onto the starboard upper positive stop second element contact surface 356. This significantly increases a force of the mechanical seating therebetween. In other words, the tow force 364 together with the moment arm 366 torque the starboard upper positive stop first element 352 onto the starboard upper positive stop second element 358. The result is that the tow force 364 helps lock the starboard upper endcap 252 into the starboard strut 242, which increases the stability of the support assembly 200 in the lower position.
The tow force 364 also urges the starboard strut 242 to pivot about the starboard lower pivot joint 244 away from the lower position, regardless of whether the support assembly 200 is in the lower or upper position. This is also the case in the prior art configurations. However, when the support assembly 200 is in the lower position, a moment created by the tow force 364 and a moment arm 368 is opposed by the moment created by the combined weight 360 of the support assembly 200 and the moment arm 362L. In addition, the support assembly 200 is designed to withstand the same tow force 364 when the support assembly 200 is in the upper position. When the support assembly 200 is in the upper position, the moment arm (not shown) created by the same tow force 364 is much larger because the tow head 406 is further from the starboard lower pivot joint 244. This increased distance increases the moment of the tow force 364 when compared to the moment created when the support structure 200 is in the lower position. Since the support assembly 200 is designed to handle a much greater forces caused by the tow force 364 when the support assembly 200 is in the upper position, and since the moment created by the tow force 364 is also opposed by the moment created by the combined weight 360 when the support assembly 200 is in the lower position, the moment created by the tow force 364 has little destabilizing effect on the connection between the starboard strut 242 and the starboard lower endcap 240 when the support assembly 200 is in the lower position.
In contrast, the moment created by the tow force 364 and the moment arm 366 significantly contributes to the stability of the connection between the starboard strut 242 and the starboard upper endcap 252 in the lower position. Since the moment created by the tow force 364 has little destabilizing effect on the connection between the starboard strut 242 and the starboard lower endcap 240 when the support assembly 200 is in the lower position, but has a highly stabilizing effect on the connection between the starboard strut 242 and the starboard upper endcap 252 when the support assembly 200 is in the lower position, the tow force 364 is considered to increase the overall stability of the support assembly 200 when the support assembly 200 is in the lowered configuration relative to the prior art.
Should the support assembly 200 be used in a position between the lower position and the upper position, the same kinematics apply (to varying degrees), but instead of applying to the positive stops, they apply to the actuators. In other words, in between the lower position and the upper position, the lower actuator 312 would bear the forces that the starboard lower positive stop 340 would bear with a similar result. Likewise, an upper actuator 316 would bear the forces that the starboard upper positive stop 350 would bear with a similar result. Hence, even when the support assembly 200 is between the upper and lower positions, the tow force 364 stabilizes/strengthens the support assembly 200.
In addition, due to the location of the lower actuator 312 relative to the starboard lower positive stop 340, when the lower actuator 312 retracts and causes the starboard lower positive stop 340 to engage, little force is transferred to the starboard lower pivot joint 244 because the starboard lower positive stop 340 bears the brunt of the force. This is due at least in part to the lower actuator 312 being located closer to the starboard lower positive stop 340 than to the starboard lower pivot joint 244 and leverages associated with such a configuration. The same applies to the upper actuator 316 and the starboard upper positive stop 350.
While the above discussion focuses on the starboard components, the same forces and moment arms may apply to the port components of the support assembly 200.
Further, as shown in
While the above discussion focuses on the starboard lower pivot joint 244, the same forces and moment arms may apply to port lower pivot joint 214.
When the moments described above leverage the first element 372 and the second element 378 together, the tapered sections 382, 386 will initially correct any misalignment between the associated endcap and strut as well as reduce and then eliminate (upon full engagement) lateral relative movement therebetween. Consequently, a tapered positive stop 370 adds further lateral stability to the support assembly 200 in the lower position beyond that provided by the laterally outward point of contact 292 and the laterally inward point of contact 294.
As can be seen from the above, the present inventors have disclosed a support assembly and associated upper structure that is stronger, more versatile, safer, and more useful than the prior art configurations. Hence, the disclosure herein represents and improvement in the art.
All features disclosed in the specification, including the claims, abstract, and drawings, and all the steps in any method or process disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Each feature disclosed in the specification, including the claims, abstract, and drawings, can be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise.
While various embodiments of the present invention have been shown and described herein, it will be obvious that such embodiments are provided by way of example only. Numerous variations, changes and substitutions may be made without departing from the invention herein. Accordingly, it is intended that the invention be limited only by the spirit and scope of the appended claims.
Number | Date | Country | |
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63323563 | Mar 2022 | US |