This application is related to U.S. Pat. No. 7,766,006 and U.S. application Ser. Nos. 12/643,880, 12/237,131 and 12/237,136.
The present invention relates generally to gas heaters and, more particularly, to unvented gas heaters.
Unvented gas heaters are designed to be used indoors without pipes, ducts, or other conduit to vent the heater's exhaust to the exterior atmosphere. Vent free gas heaters typically include one or more gas burners and optionally one or more ceramic containing heating elements in a housing. The gas and air mix in the heater where combustion takes place. These heaters may have a blower to force air flow through the heater providing the release of heated gases or convective heat.
Unvented gas heaters have been designed to be free standing, mounted on a wall, or in a decorative housing such as a vent free fireplace. The housing providing a vent free fireplace is typically substantially the size of a fireplace and has artificial logs above the burners. Some have even been designed with a glass front to provide the appearance of an enclosed fireplace.
The unvented heaters of the prior art are typically designed to use either natural gas or liquid propane gas as a fuel source. It is not permitted for a manufacturer to supply a conversion kit for an unvented gas heater to convert from one fuel source to another. Even if such a conversion kit were permitted, as is the case with vented gas heaters, to change fuel source gas type on a heater in the field, requires the installer to change the regulator, pilot orifice and burner orifice for the alternate gas type.
A dual fuel gas burner is provided for use in a vent free heater. Embodiments of the dual fuel vent free gas burner can be used in free standing heaters, wall mount heaters, gas fireplaces, or other vent free heaters as is known in the art. A dual fuel vent free gas heater provides convective and/or radiant heat preferably to an indoor environment. The heater may be designed to use natural convective air currents and may optionally have a fan enhancing the natural convective currents within the heater. Alternatively, a fan may be used to force the gases and/or air within the heater at desired flow patterns which may be counter to natural convective forces.
This gas heater can be operated with multiple fuels such as liquid propane or natural gas. In some embodiments, an installer turns a selector valve plumbed in the product gas train. This selection sends the correct gas type to the correct fuel injector and pilot burner. Preferably, all plumbing connections are performed at the factory rather than onsite by the user or installer.
Embodiments of the gas heater can be operated on liquid propane or natural gas by connecting the fuel supply to the correct regulator on the heater. The installer or user then turns a selector valve, in selected embodiments, plumbed in the product gas train. This selection sends the correct gas type to the correct injector and pilot burner for the supply gas. Optionally, an oxygen detection system is incorporated within the heater. Advantageously, the heater is thermostatically controlled.
In one implementation a dual fuel vent free gas heater is provided comprising: a gas burner adapted to receive one of a first type of gas or of a second type of gas, a first pilot burner located adjacent the gas burner and intended to receive the first type of gas, a second pilot burner located adjacent the gas burner intended to receive the second type of gas, a normally closed control valve comprising an actuator and adapted to open upon a predetermined electrical voltage being applied to the actuator, the control valve situated to permit either the first type of gas or the second type of gas to flow through the control valve toward the gas burner when the control valve is in the open position, a first temperature sensor located adjacent the first pilot burner, a second temperature sensor located adjacent the second pilot burner, and a normally closed thermal switch coupled to the first temperature sensor and not couple to the second temperature sensor, the thermal switch located in the electrical flow path between a voltage source and the control valve actuator, the thermal switch configured to open when the temperature detected by the first temperature sensor exceeds a predetermined temperature indicative that the second type of gas is being delivered to the first pilot burner.
In another implementation a dual fuel vent free gas heater is provided comprising: a gas burner adapted to receive one of a first type of gas or of a second type of gas, a first pilot burner located adjacent the gas burner and intended to receive the first type of gas, a second pilot burner located adjacent the gas burner and intended to receive the second type of gas, a first temperature sensor located adjacent the first pilot burner and adapted to generate an electrical voltage deliverable to the control valve upon being heated by a pilot flame emitted by the first pilot burner, a second temperature sensor located adjacent the second pilot burner and adapted to generate an electrical voltage deliverable to the control valve upon being heated by a pilot flame emitted by the second pilot burner, a normally closed control valve comprising an actuator and adapted to open upon a predetermined electrical voltage being applied to the actuator, the control valve situated to permit the first type of gas or the second type of gas to flow through the control valve toward the gas burner when the control valve is in the open position, and a normally closed thermal switch situated between the first temperature sensor and the control valve actuator and not situated between the second temperature sensor and the control valve actuator, the thermal switch configured to open when the temperature detected by the first temperature sensor is indicative that second type of gas is being delivered to the first pilot burner.
In another implementation a dual fuel vent free gas heater is provided comprising: a gas burner adapted to receive one of a liquid propane gas or a natural gas, a first pilot burner located adjacent the gas burner and intended to receive the natural gas, a second pilot burner located adjacent the gas burner and intended to receive the liquid propane gas, a normally closed control valve comprising an actuator and adapted to open upon a predetermined electrical voltage being applied to the actuator, the control valve situated to permit either the natural gas or the liquid propane gas to pass through the control valve towards the gas burner, a first temperature sensor located adjacent the first pilot burner, a second temperature sensor located adjacent the second pilot burner, and a normally closed thermal switch coupled to the first temperature sensor and not coupled to the second temperature sensor, the thermal switch located in the electrical flow path between a voltage source and the control valve actuator, the thermal switch configured to open when the temperature detected by the first temperature sensor is indicative that liquid propane gas is being delivered to the first pilot burner.
In another implementation a dual fuel vent free gas heater is provided comprising: a gas burner adapted to receive one of a liquid propane gas or a natural gas, a first pilot burner located adjacent the gas burner and intended to receive the natural gas, a second pilot burner located adjacent the gas burner and intended to receive the liquid propane gas, a first temperature sensor located adjacent the first pilot burner and adapted to generate an electrical voltage deliverable to the control valve upon being heated by a pilot flame emitted by the first pilot burner; a second temperature sensor located adjacent the second pilot burner and adapted to generate an electrical voltage deliverable to the control valve upon being heated by a pilot flame emitted by the second pilot burner; a normally closed control valve comprising an actuator and adapted to open upon a predetermined electrical voltage being applied to the actuator, the control valve situated to permit the natural gas or the liquid propane gas to flow through the control valve toward the gas burner when the control valve is in the open position, and a normally closed thermal switch situated between the first temperature sensor and the control valve actuator and not the second temperature sensor and the control valve actuator, the thermal switch configured to open when the temperature detected by the first temperature sensor is indicative that liquid propane gas is being delivered to the first pilot burner.
In one implementation the first and second temperature sensors comprise thermocouples.
The following description describes embodiments of a dual fuel vent free heater. In the following description, numerous specific details and options are set forth in order to provide a more thorough understanding of the present invention. It will be appreciated, however, by one skilled in the art that the invention may be practiced without such specific details or optional components and that such descriptions are merely for convenience and that such are selected solely for the purpose of illustrating the invention. As such, reference to the figures showing embodiments of the present invention is made to describe the invention and not to limit the scope of the disclosure and claims herein.
Dual fuel vent free gas heater 100 comprises two regulators 112 and 114 in flow communication with “T” connector 110 via fuel lines 148 and 150 respectively. Fuel line 146 extends from “T” connector 110 to thermostatic control valve 130. Pilot line 144 leads from thermostatic control valve 130 to pilot control valve 118. Injector line 142 leads from thermostatic control valve 130 to injector control valve 116. Fuel lines 138 and 140 lead from pilot control valve 118 to pilot flame burners 122 and 120 respectively. Fuel lines 136 and 134 lead from injector control valve 116 to injectors 126 and 128 respectively. Control valves 118 and 116 are manually adjusted for the fuel type being connected to regulator 112 or 114. Typically control valves 118 and 116 each have a setting for natural gas and a setting for liquid propane gas and are adjusted according to the fuel connected to regulator 112 or 114.
In one implementation the thermal switch 935 is in electrical communication with the temperature sensor proximate pilot flame burner 122 and not with the temperature sensor proximate pilot flame burner 120. In one implementation, the thermal switch 935 is configured to transition from a closed state to an open state when a temperature at or near the pilot flame burner exceeds a predetermined temperature indicative that an LP gas is being supplied to the NG gas pilot flame burner. In one implementation, upon transitioning from the closed state to the open state, electrical power to a gas supply valve (e.g., thermostatic control valve 130) is interrupted resulting in the flow of fuel to heater 900 being terminated.
Number | Name | Date | Kind |
---|---|---|---|
962752 | Dudgeon | Jun 1910 | A |
1639780 | Mulholland | Aug 1927 | A |
2129231 | Parker | Sep 1938 | A |
2380956 | Evarts | Aug 1945 | A |
2582582 | Bottom | Jan 1952 | A |
2592132 | Archie et al. | Apr 1952 | A |
2630821 | Arey et al. | Mar 1953 | A |
2661157 | Reichelderfer | Dec 1953 | A |
2687140 | St. Clair | Aug 1954 | A |
2750997 | Reuter | Jun 1956 | A |
3001541 | Clair | Sep 1961 | A |
3082305 | Wunder | Mar 1963 | A |
3139879 | Bauer et al. | Jul 1964 | A |
3265299 | Rice et al. | Aug 1966 | A |
3295585 | Kovack, Jr. et al. | Jan 1967 | A |
3331392 | Davidson et al. | Jul 1967 | A |
3469590 | Barker | Sep 1969 | A |
3590806 | Locke | Jul 1971 | A |
3595270 | McNeal, Jr. | Jul 1971 | A |
3706303 | Hapgood | Dec 1972 | A |
3747586 | Weiss | Jul 1973 | A |
3814573 | Karlovetz | Jun 1974 | A |
3817686 | Quittner | Jun 1974 | A |
D243694 | Faulkner | Mar 1977 | S |
4020870 | Carlson | May 1977 | A |
4290450 | Swanson | Sep 1981 | A |
4340362 | Chalupsky et al. | Jul 1982 | A |
4348172 | Miller | Sep 1982 | A |
4355659 | Kelchner | Oct 1982 | A |
4640674 | Kitchen | Feb 1987 | A |
4640680 | Schilling | Feb 1987 | A |
4651711 | Velie | Mar 1987 | A |
4718448 | Love et al. | Jan 1988 | A |
4718846 | Oguri et al. | Jan 1988 | A |
4768543 | Wienke et al. | Sep 1988 | A |
4768947 | Adachi | Sep 1988 | A |
4779643 | Genbauffe | Oct 1988 | A |
4782814 | Cherryholmes | Nov 1988 | A |
4848313 | Velie | Jul 1989 | A |
4930538 | Browne | Jun 1990 | A |
4962749 | Dempsey et al. | Oct 1990 | A |
4965707 | Butterfield | Oct 1990 | A |
5039007 | Wolter | Aug 1991 | A |
5090899 | Kee | Feb 1992 | A |
5172728 | Tsukazaki | Dec 1992 | A |
5199385 | Doss | Apr 1993 | A |
5201651 | Niksic et al. | Apr 1993 | A |
5239979 | Maurice et al. | Aug 1993 | A |
5251823 | Joshi et al. | Oct 1993 | A |
5314007 | Christenson | May 1994 | A |
5393222 | Sutton | Feb 1995 | A |
5413141 | Dietiker | May 1995 | A |
5452709 | Mealer | Sep 1995 | A |
5470018 | Smith | Nov 1995 | A |
5503550 | DePalma | Apr 1996 | A |
5513798 | Tavor | May 1996 | A |
5542609 | Meyers | Aug 1996 | A |
5553603 | Barudi et al. | Sep 1996 | A |
5567141 | Josh et al. | Oct 1996 | A |
5575274 | DePalma | Nov 1996 | A |
5584680 | Kim | Dec 1996 | A |
5603211 | Graves | Feb 1997 | A |
5642580 | Hess et al. | Jul 1997 | A |
5645043 | Long et al. | Jul 1997 | A |
D391345 | Mandir et al. | Feb 1998 | S |
5738084 | Hussong | Apr 1998 | A |
5782626 | Joos et al. | Jul 1998 | A |
5807098 | Deng | Sep 1998 | A |
5814121 | Travis | Sep 1998 | A |
5838243 | Gallo | Nov 1998 | A |
5839428 | Schroeter et al. | Nov 1998 | A |
5906197 | French et al. | May 1999 | A |
5915952 | Manning et al. | Jun 1999 | A |
5941699 | Abele | Aug 1999 | A |
5966937 | Graves | Oct 1999 | A |
5975112 | Ohmi et al. | Nov 1999 | A |
5984662 | Barudi et al. | Nov 1999 | A |
5987889 | Graves et al. | Nov 1999 | A |
5988204 | Reinhardt et al. | Nov 1999 | A |
6035893 | Ohmi et al. | Mar 2000 | A |
6045058 | Dobbeling et al. | Apr 2000 | A |
6068017 | Haworth et al. | May 2000 | A |
6076517 | Kahlke et al. | Jun 2000 | A |
6170507 | Dalton et al. | Jan 2001 | B1 |
6197195 | Booth et al. | Mar 2001 | B1 |
6227194 | Barudi et al. | May 2001 | B1 |
6227451 | Caruso | May 2001 | B1 |
6244524 | Tackels et al. | Jun 2001 | B1 |
6257230 | Barudi et al. | Jul 2001 | B1 |
6257270 | Ohmi et al. | Jul 2001 | B1 |
6257871 | Weiss et al. | Jul 2001 | B1 |
6321779 | Miller et al. | Nov 2001 | B1 |
6340298 | Vandrak et al. | Jan 2002 | B1 |
6354072 | Hura | Mar 2002 | B1 |
6443130 | Turner et al. | Sep 2002 | B1 |
6543235 | Crocker et al. | Apr 2003 | B1 |
6648635 | Vandrak et al. | Nov 2003 | B2 |
6705342 | Santinanavat et al. | Mar 2004 | B2 |
6880549 | Topp | Apr 2005 | B2 |
6884065 | Vandrak et al. | Apr 2005 | B2 |
6904873 | Ashton | Jun 2005 | B1 |
6938634 | Dewey, Jr. | Sep 2005 | B2 |
7044729 | Ayastuy et al. | May 2006 | B2 |
7251940 | Graves et al. | Aug 2007 | B2 |
7300278 | Vandrak et al. | Nov 2007 | B2 |
7434447 | Deng | Oct 2008 | B2 |
7497386 | Donnelly et al. | Mar 2009 | B2 |
7607426 | Deng | Oct 2009 | B2 |
7730765 | Deng | Jun 2010 | B2 |
7766006 | Manning | Aug 2010 | B1 |
20010037829 | Shaw et al. | Nov 2001 | A1 |
20020058266 | Clough et al. | May 2002 | A1 |
20020160325 | Deng | Oct 2002 | A1 |
20020160326 | Deng | Oct 2002 | A1 |
20030168102 | Santinanavat et al. | Sep 2003 | A1 |
20030192591 | Strom | Oct 2003 | A1 |
20030198908 | Berthold et al. | Oct 2003 | A1 |
20040096790 | Querejeta et al. | May 2004 | A1 |
20040238029 | Haddad | Dec 2004 | A1 |
20040238030 | Dewey, Jr. | Dec 2004 | A1 |
20050175944 | Ahamady | Aug 2005 | A1 |
20070224558 | Flick et al. | Sep 2007 | A1 |
20070266765 | Deng | Nov 2007 | A1 |
20070277803 | Deng | Dec 2007 | A1 |
20070277812 | Deng | Dec 2007 | A1 |
20070277813 | Deng | Dec 2007 | A1 |
20080149871 | Deng | Jun 2008 | A1 |
20080149872 | Deng | Jun 2008 | A1 |
20080153044 | Deng | Jun 2008 | A1 |
20080153045 | Deng | Jun 2008 | A1 |
20080223465 | Deng | Sep 2008 | A1 |
20080227045 | Deng | Sep 2008 | A1 |
20090280448 | Antxia Uribetxebarria et al. | Nov 2009 | A1 |
Number | Date | Country |
---|---|---|
720854 | May 1942 | DE |
U200800992 | Jul 2008 | ES |
2319106 | May 1998 | GB |
2330438 | Apr 1999 | GB |
58219320 | Dec 1983 | JP |
03230015 | Oct 1991 | JP |
2003056845 | Feb 2003 | JP |
2003074837 | Mar 2003 | JP |
2003074838 | Mar 2003 | JP |
WO0050815 | Aug 2000 | WO |
Entry |
---|
Style Selections; Vent-Fee Fireplace; Model 55ID280T; US; available as of Mar. 9, 2007. |
Comfort Glow; Vent-Free Gas Space Heaters; Ultra Slim; available as of Mar. 9, 2007. |
Comfort Glow; Vent-Free Gas Space Heaters; Solarfusion; available as of Mar. 9, 2007. |
Glo-Warm; Blue Flame Vent-Free Gas Space Heaters; available as of Mar. 9, 2007. |
Reddyheater; Garage Heaters; The Outdoorsman; available as of Mar. 9, 2007. |
Vanguard; Single Burner 26″ Compact; Dual Burner 26″ Compact; Classic Hearth 32″; Classic Pro 36″; available as of Mar. 9, 2007. |
Vent-Free Gas Log Heaters; Blaze N Glow Oak; available as of Mar. 9, 2007. |
Vanguard; Cast Iron Gas Stove Heaters; available as of Mar. 9, 2007. |
Vanguard; Vent-Free Gas Space Heaters; available as of Mar. 9, 2007. |
Hearth Sense; Dual Fuel; available as of Mar. 9, 2007. |
Napoleon; The Madison Installation and Operation Instructions; May 24, 2005. |
Napoleon; Park Avenue Installation and Operation Instructions; Jul. 20, 2006. |
Heat and Glo; Escape Series Gas Fireplaces; Mar. 2005. |
Heat and Glo; Owners Manual; Escape-42DV; Dec. 2006. |
Number | Date | Country | |
---|---|---|---|
20120045726 A1 | Feb 2012 | US |