Dual pressure fluid system and method of use

Information

  • Patent Grant
  • 6742503
  • Patent Number
    6,742,503
  • Date Filed
    Wednesday, September 18, 2002
    21 years ago
  • Date Issued
    Tuesday, June 1, 2004
    20 years ago
Abstract
A fluid system for supplying low and high pressure fluid is provided. A first pump discharges a first pump flow. A filter receives a first portion of the first pump flow and discharges a filter flow. A first accumulator receives a first portion of the filter flow. A valve receives a second portion of the first pump flow and a second portion of the filter flow, and discharges a valve flow. The valve is movable between a first position, providing a first flow path between the second portion of the first pump flow and the valve flow, and a second position, providing a second flow path between the second portion of the filter flow and the valve flow. A second pump receives the valve flow and discharges a second pump flow. A second accumulator receives the second pump flow.
Description




TECHNICAL FIELD




This invention relates generally to a fluid system for supplying a low pressure fluid and a high pressure fluid and, more particularly, to a fluid system providing alternative conditional flow paths for supplying the high pressure fluid.




BACKGROUND




In the past, fluid systems in engines have been called upon to both lubricate and cool the engines. Nowadays, fluid systems in engines may be called up to perform several different functions, not only including the traditional functions of lubricating and cooling the engine, but also to provide fluid to actuate other components. These different functions may require fluid to be supplied at different pressures, and thus, present day systems may be called upon to supply both a low pressure fluid to a low pressure accumulator and a high pressure fluid to a high pressure accumulator. The low pressure accumulator may then supply the fluid for lubricating and cooling the engine and engine components, for instance, to a gallery of cooling passages, bearing areas, rocker arms, etc., while the high pressure accumulator may supply a working fluid, for instance, to actuate steering, lifting, and/or compression release braking cylinders. Such a fluid accumulator may include, for instance, a rail, a manifold, a gallery of passages, a filter system, a cooler system, a pumping system, or any other component or system that provides a volume wherein fluid may accumulate.




One application for a dual pressure fluid system may be to supply a fluid, for instance, a lube oil, at a low pressure to lubricate and cool the engine and to also supply this fluid at a high pressure to actuate, or assist in the actuation of, fuel injectors. However, prior to starting the engine, and particularly prior to cold starts, drainage in the fluid system may have allowed the standing pressures within the system to dissipate, or at least partially dissipate, and the quantity of fluid retained in the normally pressurized volumes to be reduced, for instance, by standing fluids draining back to a sump. Thus, upon start-up of the engine when the low pressure lubrication or cooling pump in the fluid pressure system is activated, there may be a delay or lag time in filling and pressurizing the inlet side of the high pressure pump or pump section. This delay may be aggravated if the fluid pumped from the lubrication or cooling pump first refills and repressurizes the low pressure fluid accumulator, for instance, a manifold and associated passages, which typically encompass a fairly large volume. This delay may be especially aggravated if some of the fluid in the low pressure portion of the system, for instance, fluid in a filter system and/or a cooling system, has drained through the other engine components, such as piston cooling jets and bearings, after the previous hot shut down. In this application, any delay in pressurizing the inlet side of the high pressure pump translates into a delay in actuating the fuel injectors and a corresponding delay in starting the engine.




U.S. Pat. No. 5,121,730 issued to Ausman et al., dated Jun. 16, 1992, discloses the use of two paths to bypass a fluid filter in a hydraulic actuating fluid circuit. The first path bypasses the fluid filter when the pressure differential between the outlet of a first pump and a priming reservoir is great enough to cause a check valve in this first path to open. The second path bypasses the fluid filter in the hydraulic actuating fluid circuit when the difference between the pressures upstream and downstream of the fluid filter (for example, when the filter is plugged with debris) causes a bypass valve to open.




There is a need in the engine industry, particularly with respect to engines using a dual pressure fluid system for, among other things, actuating fuel injectors, for a dual pressure fluid system that efficiently and quickly supplies fluid to the high pressure portion of the system upon start-up. The present invention is directed to overcoming one or more of the problems or disadvantages associated with the prior art.




SUMMARY OF THE INVENTION




In one aspect of the invention, a fluid system for supplying a low pressure fluid and a high pressure fluid is provided. The fluid system may include first and second fluid pumps, a fluid filter, low and high pressure fluid accumulators, and a priority valve. The first fluid pump is configured to discharge a first fluid pump outlet flow, which is divisible into first and second portions. The fluid filter is connected to the first fluid pump to receive the first portion of the first fluid pump outlet flow and is configured to discharge a fluid filter outlet flow, which is divisible into first and second portions. The low pressure fluid accumulator is connected to the fluid filter to receive the first portion of the fluid filter outlet flow. The priority valve is connected to the first fluid pump to receive the second portion of the first fluid pump outlet flow and to the fluid filter to receive the second portion of the fluid filter outlet flow, and is configured to discharge a priority valve outlet flow. The priority valve is movable between a first position, which provides a first priority valve fluid flow path between the second portion of the first fluid pump outlet flow and the priority valve outlet flow, and a second position, which provides a second priority valve fluid flow path between the second portion of the fluid filter outlet flow and the priority valve outlet flow. The second fluid pump is connected to the priority valve to receive the priority valve outlet flow and is configured to discharge a second fluid pump outlet flow. The high pressure fluid accumulator is connected to the second fluid pump to receive the second fluid pump outlet flow.




In another aspect of the invention, a pressure and temperature controlled valve for controlling the flow path of a fluid is provided. The valve may include a housing, a spool, a resilient element, and a thermally reactive element. The housing has a first fluid inlet port, a second fluid inlet port, and a fluid outlet port. The spool is located within the housing and is movable between a first position, at which flow of the fluid along a first flow path between the first fluid inlet port and the fluid outlet port is passed and flow of the fluid along a second flow path between the second fluid inlet port and the fluid outlet port is blocked, and a second position, at which flow of the fluid along the first flow path is blocked and flow of the fluid along the second flow path is passed. The resilient element biased the spool relative to the housing to a first position. The thermally reactive element is exposed to a temperature input, the thermally reactive element having a first configuration in response to the temperature input being at a first temperature, the first configuration allowing the spool to be in the first position, and having a second configuration in response to the temperature input being at a second temperature, the second configuration preventing the spool from being in the first position.




In a further aspect of the invention, a method for supplying a low pressure fluid and a high pressure fluid is provided. The method may include pumping a fluid through a first fluid pump to create a first pumped flow and filtering a first portion of the first pumped flow to create a filtered flow. The method may further include passing a first portion of the filtered flow to a first inlet port of a priority valve and passing a second portion of the first pumped flow to a second inlet port of a priority valve. The method may also include transmitting one of the first portion of the filtered flow and the second portion of the first pumped flow through the priority valve to create a priority valve outlet flow, passing the priority valve outlet flow to a second fluid pump, and pumping the priority valve outlet flow through the second fluid pump to create a second pump outlet flow.




It is to be understood that both the foregoing general background, the following detailed description, and the drawings are exemplary and explanatory only and are not restrictive of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration of an exemplary embodiment of a fluid system in accordance with the disclosure;





FIG. 2

is a schematic illustration of an embodiment of a fluid system in accordance with the disclosure;





FIG. 3A

is a diagrammatic cross-section of an embodiment of a priority valve in a first position;





FIG. 3B

is a diagrammatic cross-section of the priority valve of

FIG. 3A

in a second position; and





FIG. 3C

is a diagrammatic cross-section of the priority valve of

FIG. 3A

in a third position.











DETAILED DESCRIPTION




Referring to

FIGS. 1 and 2

, a fluid system


10


for supplying a low pressure fluid and a high pressure fluid is shown. A first pump supplies low pressure fluid to a low pressure portion of the system and to a second pump. The low pressure portion may include a low pressure fluid accumulator, such as a manifold, rail, accumulator, passage, or gallery of passages, or other volume for accumulating and distributing low pressure fluid. The low pressure portion of system


10


may also include, for instance, filter and/or cooling systems. The second pump supplies high pressure fluid to a high pressure portion of system


10


. The high pressure fluid may supply a high pressure fluid accumulator, such as a manifold, rail, gallery or other volume for accumulating and distributing high pressure fluid.




The phrase “low pressure” is to be understood relative to the phrase “high pressure”—low pressure refers to a pressure that is lower than a pressure referred to as high pressure. For instance, the low pressure portion of fluid system


10


of

FIGS. 1 and 2

could supply a lubricating and cooling fluid to a diesel engine at a pressure of, for example, from 40 psi to 100 psi, and the high pressure portion of fluid system


10


could supply a working fluid for hydraulically actuating fuel injectors at a pressure of, for example, from 500 psi to 5000 psi.




Under normal operating conditions, the fluid supplied to the second pump is filtered. However, under certain other operating conditions, for example, during a cold start, the fluid supplied to the second pump bypasses the filter and goes directly to the second pump. A priority valve controls when the fluid supplied to the second pump bypasses the filter.




Fluid system


10


of

FIG. 1

may include a fluid source


20


containing fluid


21


. Fluid source


20


may be a reservoir, an oil pan, a fuel tank, a coolant overflow tank, or any other fluid source. In general, fluid


21


may be any fluid, including, for example, water, oil, hydraulic fluid, coolant, and fuel.




Fluid system


10


includes a first fluid pump


30


. First fluid pump


30


may be configured to pump fluid


21


from fluid source


20


and to discharge a first fluid pump outlet flow


33


. In general, first fluid pump


30


may be any suitable lubrication pump, for instance, a gear pump, piston pump and the like, as is known to persons of ordinary skill in the art. First fluid pump outlet flow


33


is discharged from first fluid pump


30


at a low pressure, as defined above.




A second exemplary embodiment of fluid system


10


, as shown in

FIG. 2

, may further include a check valve


35


. Check valve


35


may be operatively located in first fluid pump outlet flow


33


. Check valve


35


may prevent siphon drain-back to first fluid pump


30


from components downstream of check valve


35


by maintaining a pressure downstream of check valve


35


that is above a pressure upstream of check valve


35


. For example, check valve


35


may be a rubber-seated check valve, or any other check valve known to persons of ordinary skill in the industry, which maintains a downstream pressure that is anywhere from 0.5 psi to 5 psi above an upstream pressure. Check valve


35


may also be used to reduce pressure within a pump head volume to help purge air from first fluid pump


30


at startup. Downstream of check valve


35


, first fluid pump outlet flow


33


is split into two low pressure flow paths—a first portion


31


and a second portion


32


.




Fluid system


10


, as shown in both

FIGS. 1 and 2

, includes fluid filter


40


. Fluid filter


40


may be configured to receive first portion


31


of first fluid pump outlet flow


33


and to discharge a fluid filter outlet flow


43


. Fluid filter


40


may be any suitable filter for removing particles or debris from the fluid flow as is known to persons of ordinary skill in the art. As shown in

FIG. 2

, fluid system


10


may further include a fluid heat exchanger or cooler


48


, which is operatively located in first portion


31


of first fluid pump outlet flow


33


. While fluid cooler


48


is shown in

FIG. 2

as being located upstream of fluid filter


40


, fluid cooler


48


may alternatively be located downstream of fluid filter


40


. Downstream of fluid filter


40


(and fluid cooler


48


, if utilized), fluid filter outlet flow


43


is split into two low pressure flow paths—a first portion


41


and a second portion


42


.




Fluid system


10


, as shown in both

FIGS. 1 and 2

, further includes a low pressure fluid accumulator


70


, for instance, a low pressure fluid rail. Low pressure fluid accumulator


70


may be configured to receive first portion


41


of fluid filter outlet flow


43


. Fluid in low pressure fluid accumulator


70


is collected and stored at a relatively low pressure ranging, by way of a non-limiting example, from approximately 40 psi to approximately 100 psi. Fluid in low pressure fluid accumulator


70


may be distributed, via one or more distribution paths


71


, to one or more downstream components (not shown), for instance, to the many components in a engine that require lubrication and/or cooling.




As shown in

FIG. 2

, a back-pressure valve, such as check valve


45


, may be operatively located in first portion


41


of fluid filter outlet flow


43


. Check valve


45


maintains a fluid pressure upstream of valve


45


that is greater than the downstream fluid pressure. For instance, second portion


42


of fluid filter outlet flow


43


may be maintained from approximately 10 psi to approximately 20 psi above a fluid pressure in low pressure fluid accumulator


70


. Any suitable back-pressure valve, as known to persons of ordinary skill in the art, may be used. The specific pressure differential will be a function of the back-pressure rating of the particular valve selected. Additionally, a remote sensor line (not shown) may connect low pressure fluid accumulator


70


to a bypass valve (not shown) associated with first fluid pump


30


, so that the pressure within low pressure fluid accumulator


70


may be maintained within a desired range.




Under certain operating conditions, as will be discussed below, second portion


42


of fluid filter outlet flow


43


may be a feed to a second fluid pump


60


. Thus, under certain operating conditions, check valve


45


may maintain the pressure of the fluid feed to second fluid pump


60


at a higher pressure than the pressure within low pressure fluid accumulator


70


. This pressure differential performs two functions under these conditions: (1) the supply of fluid to second portion


42


of fluid filter outlet flow


43


, and ultimately to second fluid pump


60


, is given priority over the supply of fluid to low pressure fluid accumulator


70


; and (2) even if the pressure of the fluid within low pressure fluid accumulator


70


drops, the pressure in the flow to second fluid pump


60


is maintained at the rated supply pressure.




Fluid system


10


, as shown in

FIGS. 1 and 2

, also includes a priority valve


50


. Depending upon certain operating conditions, priority valve


50


may transmit the unfiltered flow associated with second portion


32


of first fluid pump outlet flow


33


or it may transmit the filtered flow associated with second portion


42


of fluid filter outlet flow


43


. Priority valve


50


receives both second portion


42


of fluid filter outlet flow


43


and second portion


32


of first fluid pump outlet flow


33


. Priority valve


50


discharges a priority valve outlet flow


53


. Under a first set of conditions, priority valve


50


provides a first priority valve fluid flow path


58


for flow of unfiltered fluid. Flow path


58


extends between second portion


32


and priority valve outlet flow


53


. Under a second set of conditions, priority valve


50


provides a second priority valve fluid flow path


59


for flow of filtered fluid. Flow path


59


extends between second portion


42


and priority valve outlet flow


53


.




Priority valve


50


may be configured such that when it provides second priority valve fluid flow path


59


for transmitting second portion


42


, first priority valve fluid flow path


58


may be blocked. In this configuration, only the filtered flow of second portion


42


is directed through priority valve


50


, and all of the unfiltered flow of second portion


32


is denied passage.




In one embodiment, priority valve


50


may provide flow path


58


or flow path


59


depending upon the temperature and pressure of second portion


42


of fluid filter outlet flow


43


. For instance, priority valve


50


may provide first priority valve fluid flow path


58


for the unfiltered flow when the temperature of the filtered flow, i.e., the temperature of second portion


42


, is less than a set, specific temperature and when the pressure of the filtered flow is less than a set, specific pressure. When the present invention is used in conjunction with an engine, the temperature of the filtered flow may be considered an indication of the operating condition of this engine. Thus, if the temperature of second portion


42


is below a set, specific temperature, it may be deduced that the engine is running cold. In which case, if the pressure of second portion


42


is below a set, specific pressure, it may further be deduced that there will be a lag time associated with fluid being pumped from source


20


, through fluid filter


40


, and through priority valve


50


to second fluid pump


60


. Under these operating conditions, i.e., when the temperature and pressure of second portion


42


of fluid filter outlet flow


43


are below set, specific values, priority valve provides a more direct flow path to second fluid pump


60


, flow path


58


. Flow path


58


allows the fluid pumped from first fluid pump


30


to bypass filter


40


.




On the other hand, if the temperature of second portion


42


is above a set, specific temperature or if the pressure of second portion


42


is above a set, specific pressure, it may be assumed that the engine is either hot or that sufficient filter outlet pressure is available to supply second fluid pump


60


, and that normal engine operating conditions are in effect. Under normal operating conditions, it may be desirable to provide second fluid pump


60


with a filtered flow, and thus priority valve


50


, under these conditions, would be configured to provide flow path


59


for the filtered flow.




In one exemplary embodiment, as shown in

FIGS. 3A-3C

, priority valve


50


may be a temperature and pressure controlled valve for controlling the flow path of a fluid. Priority valve


50


may include a housing


90


, a spool


91


, a resilient element


92


and a thermally reactive element


93


.




Housing


90


includes a first fluid inlet port


55


, a second fluid inlet port


56


, and a fluid outlet port


57


. First fluid inlet port


55


receives an unfiltered flow from second portion


32


of first fluid pump outlet flow


33


. Second fluid inlet port


56


receives a filtered flow from second portion


42


of fluid filter outlet flow


43


. Fluid outlet port


57


discharges a priority valve outlet flow


53


. In addition to these inlet and outlet ports, housing


90


may also include, for instance, a bleed port (not shown) to source


20


. Housing


90


may be made of any suitable material, including both metals and non-metals, as would be known to persons of ordinary skill in the art.




Spool


91


is located within housing


90


. Spool


91


is shown with a seat at one end for retaining resilient element


92


between spool


91


and housing


90


and a seat at the opposite end for retaining thermally reactive element


93


between spool


91


and housing


90


. When spool


91


is in a first position, as shown in

FIG. 3A

, first priority valve fluid flow path


58


extends between first fluid inlet port


55


and fluid outlet port


57


and allows the flow of unfiltered fluid associated with second portion


32


of first fluid pump outlet flow


33


to be discharged from priority valve


50


as priority valve outlet flow


53


. In this first position, spool


91


blocks second priority valve fluid flow path


59


. When spool


91


is in the second position, as shown in

FIGS. 3B and 3C

, second priority valve fluid flow path


59


extends between second fluid inlet port


56


and fluid outlet port


57


and allows the flow of filtered fluid associated with second portion


42


of fluid filter outlet flow


43


to be discharged from priority valve


50


as priority valve outlet flow


53


. In this second position, spool


91


blocks first priority valve fluid flow path


58


. Although spool


91


is shown in

FIGS. 3A-3C

as being slidably movable within housing


90


from a first position (

FIG. 3A

) to a second position (FIGS.


3


B and


3


C), spool


91


could also be rotatably or pivotable movable within housing


90


.




Resilient element


92


, which may also be located within housing


90


, biases spool


91


relative to housing


90


. As shown in

FIG. 3A

, resilient element


92


may bias spool


91


in the first position. The second portion


42


of fluid filter outlet flow


43


has an associated pressure as it enters housing


90


through second inlet port


56


. If the pressure of this flow is great enough, the biasing force of resilient element


92


will be overcome and spool


91


may then move from the first position toward the second position, as shown in

FIGS. 3B and 3C

. Resilient element


92


is schematically depicted as a helical compression spring, but any resilient, elastically deformable element, including tension springs, torsion springs, foam or rubber gaskets, as known to ordinary persons of skill in the art may be used to bias spool


91


within housing


90


.




Thermally reactive element


93


may also be located within housing


90


. Furthermore, thermally reactive element


93


may be exposed to the filtered fluid flow associated with second portion


42


, and thus, thermally reactive element


93


may be exposed to the temperature of this filtered fluid flow, i.e., the temperature of the fluid flowing along flow path


59


. Thermally reactive element


93


may have a first configuration, as shown in FIG.


3


A and as shown in

FIG. 3B

, when this temperature of the filtered fluid flow is less than a set, specific temperature. With thermally reactive element


93


in this first configuration, spool


91


may be positioned within housing


90


at the first position, as shown in

FIG. 3A

, at the second position, as shown in

FIG. 3B

, or at some in between position. In addition, thermally reactive element


93


may have a second configuration, as shown in

FIG. 3C

, when the temperature of the filtered fluid flow is equal to or greater than a set, specific temperature. When exposed to a temperature above the set, specific temperature, thermally reactive element


93


may expand, or elongate, or cause a spool to extend, or in some manner extend beyond the confines of at least one of its boundaries in its first configuration. When thermally reactive element


93


assumes this second configuration, spool


91


may then be prevented from being located in the first position within housing


90


.




Thermally reactive element


93


may be, for instance, a wax thermostat, an element formed from a shape memory material, or any other suitable element known to persons of ordinary skill in the art. Alternatively, thermally reactive element


93


may include a remote temperature sensor (not shown) and an actuator (not shown). For instance, the remote temperature sensor may be thermally coupled to a remote portion of the engine or to any other component that is indicative of the temperature of the engine. This remote temperature sensor may transmit a signal to the actuator when the sensed temperature exceeds a set, predetermined temperature. This signal may activate the actuator such that second priority valve fluid flow path


59


is maintained as long as this set, predetermined temperature is exceeded.




Referring now back to

FIGS. 1 and 2

, fluid system


10


includes a second fluid pump


60


configured to receive priority valve outlet flow


53


and to discharge a second fluid pump outlet flow


63


. Depending upon the specific application, second fluid pump


60


may be a high efficiency pump, such as a variable, axial sleeve-metered, fixed-displacement pump, which may, for instance, be capable of increasing the pressure in the fluid a hundred fold. Alternatively, second fluid pump


60


, may be a less efficient, less capable pump, or any other suitable pump known to persons of ordinary skill in the art. Second fluid pump


60


should be capable of pumping both filtered and unfiltered flows.




In alternative embodiments, priority valve


50


and second fluid pump


60


may form a subassembly, first hydraulic pump


30


and priority valve


50


may form a subassembly, or all three components may form a single subassembly.




Fluid system


10


may further include a high pressure fluid accumulator


80


, such as a high pressure fluid rail, configured to receive second fluid pump outlet flow


63


. High pressure fluid accumulator


80


may collect and store fluid at a relatively high pressure, ranging, by way of a non-limiting example, from approximately 500 psi to approximately 5000 psi. Fluid in high pressure fluid accumulator


80


may be distributed, via one or more distribution paths


81


, to one or more downstream components (not shown), for instance, to actuate steering, lifting, or compression release braking cylinders or to actuate fuel injectors for diesel engines.




INDUSTRIAL APPLICABILITY




The fluid system


10


of

FIGS. 1 and 2

may be adapted for use with engines, such as, for example, a diesel engine. One exemplary use of the fluid system


10


of

FIG. 2

could be with a diesel engine having high efficiency fuel injectors. The engine itself requires a low pressure oil, anywhere from 40 psi to 100 psi, for lubricating and cooling the engine and its components, while the fuel injectors require a high pressure oil, anywhere from 500 psi to 5000 psi for actuating the injectors.




A source


20


, such as the oil pan of the diesel engine, holds a supply of a fluid


21


, such as lube oil. A first pump


30


, such as a main lube pump, supplies the oil at a relatively low pressure to a low pressure oil rail or accumulator


70


. This main lube pump


30


also supplies the low pressure oil to a second pump


60


, such as a high pressure, high efficiency, fixed displacement pump. High pressure pump


60


in turn supplies oil at a relatively high pressure to a high pressure oil rail or accumulator


80


. When the engine is running under normal hot conditions, the oil supplied to high pressure pump


60


is passed through oil cooler


48


and oil filter


40


. However, under certain operating conditions, such as during a cold start, the oil supplied to high pressure pump


60


bypasses cooler


48


and filter


40


and goes directly to high pressure pump


60


. Priority valve


50


controls when the oil supplied to high pressure pump


60


bypasses cooler


48


and filter


40


.




During a cold start, the oil in fluid system


10


has a relatively high viscosity, because the oil is cold and sluggish. Moreover, the oil pressures in the system are typically below operating pressures, because some portion of the oil has drained to the supply reservoir since the engine was last shut down or, possibly, because of leaks in the system. Under these relatively low temperature and low pressure operating conditions, if the cold oil from source


20


was pumped through cooler


48


and filter


40


to high pressure pump


60


to be further pressurized and then pumped into accumulator


80


, there could be a significant delay in developing the high oil pressure in accumulator


80


that is necessary to actuate the fuel injectors and to actually start the engine.




In the embodiment shown in

FIGS. 3A

, spool


91


of priority valve


50


is biased by resilient element


92


in a position that allows the cold oil from source


20


to be pumped directly to high pressure pump


60


, without having to travel through cooler


48


or filter


40


. This unfiltered oil flow


32


through priority valve


50


to high pressure pump


60


quickly pressurizes accumulator


80


to its operating pressure, thus quickly and efficiently allowing the fuel injectors to actuate and start the engine.




Once the oil in the low pressure portion of fluid system


10


reaches its operating pressures, the flow of oil to high pressure pump


60


can be effectively supplied with oil passing through filter


40


. Using filtered oil is preferred to using unfiltered oil. At normal operating pressures, the pressure in filtered flow


42


, as it enters priority valve


50


, is high enough to push spool


91


back against the biasing force of resilient element


92


, as shown in FIG.


3


B. Spool


91


is then positioned such that unfiltered oil flow


32


is blocked and filtered oil flow


42


passes through priority valve


50


to reach high pressure pump


60


.




In addition, once the filtered oil flow


42


reaches its normal operating temperature within priority valve


50


, thermally reactive element


93


, such as a wax thermostat bulb, expands or changes configuration as shown in FIG.


3


C. This configuration, which thermally reactive element


93


assumes at normal operating temperatures, prohibits the return of spool


91


to its cold start position even if the pressure in filtered oil flow


42


falls below its normal operating pressure and is thereby no longer able to overcome the biasing force of resilient element


92


. Thus, once the engine is in a hot running condition and filtered oil flow


42


reaches its normal operating temperature, spool


91


allows filtered oil flow


42


to pass through priority valve


50


, even if the pressure in filtered oil flow


42


decreases. These conditions might occur, for instance, during a hot start of the engine or during hot-engine, low-idle speed operations.




It will be readily apparent to those skilled in this art that various changes and modifications of an obvious nature may be made to the disclosed invention, and all such changes and modifications are considered to fall within the scope of the appended claims. Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims and their equivalents.



Claims
  • 1. A fluid system for supplying a low pressure fluid and a high pressure fluid, the fluid system comprising:a first fluid pump configured to discharge a first fluid pump outlet flow, which is divisible into a first and a second portion; a fluid filter connected to said first fluid pump to receive said first portion of said first fluid pump outlet flow and configured to discharge a fluid filter outlet flow, which is divisible into a first and a second portion; a low pressure fluid accumulator connected to said fluid filter to receive said first portion of said fluid filter outlet flow; a priority valve connected to said first fluid pump to receive said second portion of said first fluid pump outlet flow, connected to said fluid filter to receive said second portion of said fluid filter outlet flow, and configured to discharge a priority valve outlet flow, said priority valve movable between a first position, which provides a first priority valve fluid flow path between said second portion of said first fluid pump outlet flow and said priority valve outlet flow, and a second position, which provides a second priority valve fluid flow path between said second portion of said fluid filter outlet flow and said priority valve outlet flow; a second fluid pump connected to said priority valve to receive said priority valve outlet flow and configured to discharge a second fluid pump outlet flow; and a high pressure fluid accumulator connected to said second fluid pump to receive said second fluid pump outlet flow.
  • 2. The fluid system of claim 1, wherein said low pressure fluid accumulator supplies fluid to lubricate a diesel engine and said high pressure fluid accumulator supplies fluid to fluidly actuate fuel injectors.
  • 3. The fluid system of claim 2, further including a fluid cooler to receive said first portion of said first fluid pump outlet flow.
  • 4. The fluid system of claim 2, further including a check valve disposed in said first portion of said fluid filter outlet flow.
  • 5. The fluid system of claim 4, wherein said check valve is configured to maintain a pressure in said second portion of said fluid filter outlet flow from approximately ten pounds-per-square-inch to approximately twenty pounds-per-square-inch above a pressure in said low pressure fluid accumulator.
  • 6. The fluid system of claim 2, further including a check valve disposed in said first fluid pump outlet flow.
  • 7. The fluid system of claim 6, wherein said check valve maintains a pressure downstream of said check valve that is approximately one pound-per-square-inch to approximately 5 pounds-per-square-inch above a pressure upstream of said check valve.
  • 8. The fluid system of claim 1, wherein said priority valve is in said first position and said second priority valve fluid flow path is blocked.
  • 9. The fluid system of claim 1, wherein said second portion of said fluid filter outlet flow has a temperature and a pressure, and said priority valve provides said first priority valve fluid flow path in response to the temperature being less than a predetermined temperature and the pressure being less than a predetermined pressure.
  • 10. The fluid system of claim 9, wherein said priority valve provides said second priority valve fluid flow path in response to the temperature being equal to or greater than said predetermined temperature or the pressure being equal to or greater than said predetermined pressure.
  • 11. The fluid system of claim 1, wherein said priority valve includes a housing having a first fluid inlet port, a second fluid inlet port, and a fluid outlet port, a spool located within said housing, a resilient element biasing said spool relative to said housing to a first position, and a thermally reactive element exposed to a temperature input.
  • 12. The fluid system of claim 11, wherein said spool, in a first position, provides said first priority valve fluid flow path from said first fluid inlet port to said fluid outlet port and substantially blocks said second priority valve fluid flow path, and, in a second position, provides said second priority valve fluid flow path from said second fluid inlet port to said fluid outlet port and substantially blocks said first priority valve fluid flow path.
  • 13. The fluid system of claim 11, wherein said thermally reactive element has a first configuration in response to said temperature input being less than a predetermined temperature, said first configuration allowing said spool to be in said first position, and said thermally reactive element has a second configuration in response to said temperature input being equal to or greater than said predetermined temperature, said second configuration of said thermally reactive element preventing said spool from being in said first position.
  • 14. A pressure and temperature controlled valve for controlling the flow path of a fluid, the valve comprising:a housing having a first fluid inlet port, a second fluid inlet port, and a fluid outlet port; a spool located within said housing, said spool movable between a first position, at which flow of the fluid along a first flow path between said first fluid inlet port and said fluid outlet port is passed and flow of the fluid along a second flow path between said second fluid inlet port and said fluid outlet port is blocked, and a second position, at which flow of the fluid along said first flow path is blocked and flow of the fluid along said second flow path is passed; a resilient element biasing said spool relative to said housing to a first position; and a thermally reactive element exposed to a temperature input, said thermally reactive element having a first configuration in response to said temperature input being at a first temperature, said first configuration allowing said spool to be in said first position, and having a second configuration in response to said temperature input being at a second temperature, said second configuration preventing said spool from being in said first position.
  • 15. The valve of claim 14, wherein said thermally reactive element is a wax thermostat.
  • 16. The valve of claim 14, wherein said temperature input is a temperature of the fluid flowing along said second flow path.
  • 17. The valve of claim 14, wherein said spool moves from said first position to said second position in response to a pressure of the fluid flowing along said second flow path.
  • 18. A method for supplying a low pressure fluid and a high pressure fluid, the method comprising:pumping a fluid through a first fluid pump to create a first pumped flow; filtering a first portion of said first pumped flow to create a filtered flow; passing a first portion of said filtered flow to a first inlet port of a priority valve; passing a second portion of said first pumped flow to a second inlet port of a priority valve; transmitting one of said first portion of said filtered flow and said second portion of said first pumped flow through said priority valve to create a priority valve outlet flow; passing said priority valve outlet flow to a second fluid pump; and pumping said priority valve outlet flow through said second fluid pump to create a second pump outlet flow.
  • 19. The method of claim 18, wherein said first portion of said filtered flow at said first inlet port has a pressure and a temperature and said second portion of said first pumped flow is transmitted through said priority valve in response to the temperature being less than a predetermined temperature and the pressure being less than a predetermined pressure.
  • 20. The method of claim 18, wherein said first portion of said filtered flow at said first inlet port has a pressure and a temperature and said first portion of said first pumped flow is transmitted through said priority valve in response to the temperature being more than a predetermined temperature or the pressure being more than a predetermined pressure.
  • 21. The method of claim 18, further including:providing a second portion of said filtered flow to a low pressure fluid accumulator wherein said low pressure fluid accumulator supplies lubricating oil to a diesel engine; and providing said second fluid pump outlet flow to a high pressure fluid accumulator wherein said high pressure fluid accumulator supplies an oil to fluidly actuate fuel injectors.
US Referenced Citations (11)
Number Name Date Kind
2400615 Warrick et al. May 1946 A
3659567 Murray May 1972 A
3927830 Briski Dec 1975 A
4190198 Casuga et al. Feb 1980 A
4312379 Kinder Jan 1982 A
4488680 Itoh Dec 1984 A
5121730 Ausman et al. Jun 1992 A
5617724 Ko Apr 1997 A
5813309 Taka et al. Sep 1998 A
5911212 Benson Jun 1999 A
6003313 Farrar Dec 1999 A