The present disclosure relates to modular heating, ventilation, and air conditioning (HVAC) systems and components thereof, and more particularly, to a component that can be used in an HVAC system to provide the functionality of two conventional devices.
HVAC systems are integral to modern infrastructure—providing essential heating, cooling, and ventilation to enclosed spaces and ensuring that individuals inside modern structures remain comfortable. However, HVAC systems are oftentimes large, bulky, and difficult to configure to smaller spaces. This is in part due to the large number of individual components, including a compressor system, an evaporator system, a condenser system, and the appropriate valves, regulators, filters, and electrical monitors to ensure that the HVAC system operates properly. These components must all be connected and located relatively close to one another. The result is a bulky HVAC system that is difficult to fit into smaller spaces or into spaces with existing physical obstructions. Furthermore, many of the individual components in HVAC systems and refrigerant systems are single-purpose, highly specialized, and large, further limiting available space.
Therefore, there is a long-felt need for HVAC system components that can be configured once and perform different functions when installed in an HVAC system.
The present disclosure relates to a dual purpose refrigerant pressure vessel (referred to herein as the “refrigerant pressure vessel”) which can be operatively configured in a horizontal orientation or a vertical orientation to perform two different functions in an HVAC system depending on the orientation. When oriented horizontally, the refrigerant pressure vessel may operate as a receiver, and when oriented vertically, the refrigerant pressure vessel may operate as a suction accumulator. Although the same individual refrigerant pressure vessel cannot simultaneously function as both a receiver and a suction accumulator in the same HVAC system, the same refrigerant pressure vessel embodiment disclosed herein may be installed as either a receiver or as an accumulator, or both, by turns, in the same HVAC system.
The dual purpose refrigerant pressure vessel generally comprises a first end, a second end, a body, mounting hardware affixed to the body, a pair of end caps, a first tube which extends out of the body on the first end, and a second tube which extends out of the body on a second end.
The refrigerant pressure vessel may be oriented in a substantially horizontal configuration or a substantially vertical configuration. When the refrigerant pressure vessel is in a horizontal configuration, it can act as a high pressure liquid refrigerant holding tank, also known as a receiver. A receiver generally stores excess high pressure refrigerant liquid. When the refrigerant pressure vessel is in a vertical configuration it can act as a low-pressure liquid vapor separation tank, also known as an accumulator. Accumulators generally prevent liquid from entering a compressor, which typically intake only gases. The refrigerant pressure vessel can serve a dual purpose depending on how the refrigerant pressure vessel is oriented and can be utilized in an HVAC system according to the needs of an individual user. This enables a single part number to be used for either functionality, thereby increasing efficiency of operation in the construction of HVAC units.
In one embodiment of the present disclosure, the dual purpose refrigerant pressure vessel is a tubular body extending between a first end cap and a second end cap. The first end cap is connected to a first end of the tubular body. The second end cap is connected to the second end of the tubular body. A first tube is connected to the first end cap and extends therethrough such that the first tube has an internal portion inside of the tubular body and an external portion outside of the tubular body. A second tube is connected to the second end cap and extends therethrough such that the second tube has an internal portion inside of the tubular body and an external portion outside of the tubular body. The internal portion of the first tube has a distal end which is adjacent to the first end cap and the internal portion of the second tube has a distal end which is adjacent to the first end cap.
In an embodiment, the internal portion of the second tube extends greater than a majority of the length along the longitudinal axis of the tubular body without making contact with the first end cap.
In an embodiment, the internal portion of the first tube extends less than the majority of the length along the longitudinal axis of the tubular body.
In an embodiment, the distal end of the internal portion of the second tube extends along the longitudinal axis of the tubular body beyond the distal end of the internal portion of the first tube.
In an embodiment, the distal end of the internal portion of the second tube and the distal end of the internal portion of the first tube each comprise an angled configuration with respect to the longitudinal axis of the tubular body. In an embodiment, the angle formed by the distal ends of the first tube and second tube are between 30 and 60 degrees, and the angled portions face opposing sides of the tubular body.
In an embodiment, the dual purpose refrigerant pressure vessel also includes a mounting flange extending from the tubular body. In an embodiment, the mounting flange is integrally formed with the tubular body.
In an embodiment, when the longitudinal axis of the tubular body is disposed in a vertical orientation, the first end cap is disposed above the second end cap and a center of the first end cap and a center of the second end cap are aligned along the vertically disposed longitudinal axis.
In an embodiment, when tubular body is disposed in a horizontal orientation, the first end cap is disposed across from the second end cap and a center of the first end cap and a center of the second end cap are aligned along the horizontally disposed longitudinal axis.
In an embodiment, the internal portion of the second tube includes a passageway that extends through the second tube. In an embodiment, the passageway is disposed adjacent the second end cap.
In an embodiment, the length of the portion of the internal portion of the second tube is contiguous with a portion of the first tube within the cavity of the vessel.
Accordingly, it is an object of the disclosure not to encompass within the disclosure any previously known product, process of making the product, method of using the product, or method of treatment such that Applicants reserve the right and hereby disclose a disclaimer of any previously known product, process, or method. It is further noted that the disclosure does not intend to encompass within the scope of the disclosure any product, process, or making of the product or method of using the product, which does not meet the written description and enablement requirements of the USPTO (35 U.S.C. § 112, first paragraph) or the EPO (Article 83 of the EPC), such that Applicants reserve the right and hereby disclose a disclaimer of any previously described product, process of making the product, or method of using the product disclosed herein.
It is noted that in the present disclosure and particularly in the claims and/or paragraphs, terms such as “comprises,” “comprised,” “comprising” and the like can have the meaning attributed to them in U.S. patent law; e.g., they can mean “includes,” “included,” “including,” and the like; and that terms such as “consisting essentially of” and “consists essentially of” have the meaning ascribed to them in U.S. patent law; e.g., they allow for elements not explicitly recited, but exclude elements that are found in the prior art or that affect a basic or novel characteristic of the invention.
These and other embodiments are disclosed or are obvious from and encompassed by the following Brief Description of the Drawings and Detailed Description.
The following detailed description, given by way of example, but not intended to limit the invention solely to the specific embodiments described, may best be understood in conjunction with the accompanying drawings.
In traditional HVAC systems the receiver and the accumulator serve different purposes and are distinct components which cannot be interchanged. In general, the accumulator is operatively connected with a suction line upstream of a compressor and downstream of an evaporator. The purpose of the accumulator is to prevent liquid from entering the compressor, which generally is limited only to intake of refrigerant vapors. In general, the receiver is typically positioned on the liquid line downstream from the condenser. The receiver stores excess liquid not needed during circulation.
In the present disclosure, when the dual purpose refrigerant vessel 100 is configured in a substantially horizontal configuration, the vessel is capable of serving as the receiver for an HVAC or refrigeration system. When the dual purpose refrigerant vessel 100 is configured in a substantially vertical configuration the vessel 100 is capable of serving as the accumulator for an HVAC or refrigeration system. Because the same component can be installed to serve as either an accumulator or as a receiver, the overall complexity of an HVAC system is reduced, allowing a user to purchase a smaller variety of different components, thereby increasing efficiency.
In the embodiment depicted in
In alternative embodiments, the body 108 may comprise any shape as may be required or desired to operate in an HVAC or refrigeration system.
In the embodiment depicted in
In the embodiment depicted in
In an embodiment, the vessel 100 and all of its components, including the first and second tubes 110, 112 are comprised of a combination of metal materials including, but not limited to, copper and steel. In alternative embodiments, the vessel 100 may be comprised of any other material capable of withstanding high pressures without rupturing, including, but not limited to, hard plastics, composites, and other materials.
The body 108 also includes mounting hardware 106. In the embodiment depicted in
In an embodiment, the mounting hardware 106 may be comprised of any material that is suitable to secure the vessel 100 to an evaporator unit or condenser unit.
As depicted in
The vessel 100 permits refrigerant to pass through the first tube 110 and/or second tube 112 and into the cavity of the vessel. The refrigerant may be any refrigerant, and is preferably a refrigerant used in an HVAC system or refrigeration system. Refrigerant may move through the vessel in either direction depending on the vessel's orientation and use.
When used as a receiver (i.e., horizontal orientation), as depicted in
When used as an accumulator (i.e., vertical orientation), as depicted in
In each of the embodiments depicted in
In an embodiment, the internal portions 120a, 122a of the first and second tubes 110, 112 comprise different lengths. The internal portion 120a of the first tube 110 is shorter in length than the internal portion 122a of the second tube 112.
In the preferred embodiment, each of internal end of the tubes 120a, 122a features an angled cut depicted in
As depicted in
In an embodiment, when the vessel 100 is in an horizontal orientation to act as a receiver, liquid refrigerant is consistently fed into the second tube 112 to ensure that the volume of liquid refrigerant stay above the minimal liquid level. The minimal liquid level is above the first and second tubes 110, 112 which allows gravity to naturally remove the liquid refrigerant from the vessel 100 via the first tube 110 (i.e., without any suction force). So long as the volume of liquid refrigerant is maintained above the minimal liquid level, gas may accumulate above the liquid refrigerant. In an embodiment, the external portion of the first tube 110b may attach to various valves to control the flow of refrigerant exiting the vessel 100.
When the vessel 100 is in the receiver configuration, the refrigerant liquid may include oil or other impurities without malfunctioning the vessel 100 or HVAC system.
In an embodiment, the compressor is in fluid connection with the vessel 100 such that when the vessel 100 is in a vertical orientation to function as an accumulator, gaseous refrigerant (and excess liquid and/or oil) is pulled into the vessel 100 via the first tube 110. The excess liquid and/or oil accumulate within the cavity of the vessel 100, proximate the second end cap 114b. The suction force from the compressor pulls a desired flow of gaseous refrigerant into the internal portion of the second tube 122a and out of the vessel 100 via external portion of the second tube 122b before entering the compressor.
A hole 124 is formed on the internal portion 122a of the second tube 112 proximate the second end cap. The hole 124 shown in
The hole 124 is sized to meet a desired mass flow rate of oil and/or liquid from the vessel 100 which will not damage a compressor. The desired mass flow rate of oil can be determined by the relationship between the diameter of the tubing, the diameter of the hole 124, and the properties of the refrigerant and oil flowing therethrough and is known to one of skill in the art.
The lengths of the first tube 110 and second tube 112 are integral to the function of the vessel 100 as an accumulator. As shown in
For similar reasons, the length of the first tube 110 is substantially shorter than the second tube 112. This configuration prevents the internal portion 120a of the first tube 110 from being submerged in liquid. In an embodiment, the internal portion 120a of the first tube 110 extends less than half the length of the vessel 100 along its longitudinal axis y. In another embodiment, the internal portion 120a of the first tube 110 extends less than one quarter of the length of the vessel 100 along its longitudinal axis y. In another embodiment, the collective lengths of the internal portion 120a of the first tube 110 and the internal portion 122a of the second tube 112 add up to approximately the entire length of the vessel 100 along its longitudinal axis y.
Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions, and alterations can be made herein without departing from the spirit and scope of the invention as defined in the appended claims. Having thus described in detail preferred embodiments of the present invention, it is to be understood that the invention defined by the above paragraphs is not to be limited to particular details set forth in the above description as many apparent variations thereof are possible without departing from the spirit or scope of the present invention.
This application claims the benefit of and priority to U.S. Provisional Patent Application No. 63/623,290 filed Jan. 21, 2024, the content of which is hereby incorporated by reference.
Number | Date | Country | |
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63623290 | Jan 2024 | US |