The described embodiments relate generally to SIM card connectors that are contained within the housing of an electronic device, such as a mobile telephony device, and more particularly to dual SIM card connectors.
Currently there are a wide variety of electronic devices that function as a mobile telephonic devices. Such electronic devices may include a subscriber identity module (SIM) card that is used to identify and authenticate subscribers on a cellular telephone system. The SIM card may be configured to be accessible by a user so the user can change cellular providers, the phone number assigned to the electronic device or perform other system configuration changes by installing a different SIM card. Further, it may be desirable for the electronic device to be able to carry more than one SIM card such that a user may more conveniently change or switch between different cellular providers, phone numbers, or other system configurations.
In some electronic devices, an option to carry more than one SIM card (e.g., two or more SIM cards) is desirable. The SIM cards may be held in a tray and may be accessible from an outside surface of the electronic device to make it available to the user. In such applications, it may be desirable to have the SIM card connector to be compact so it does not require a large penetration aperture through the exterior shell of the electronic device. In addition, it may be beneficial for the SIM card connector to be configured to impede moisture ingression into the electronic device to protect the internal components from damage.
New SIM card connectors may require new features or new methods of implementing the connectors to reduce the size of the penetration aperture through the shell of the electronic device, to improve the ability of the electronic device to impede moisture ingression, and to allow the electronic device to more conveniently carry more than one SIM card simultaneously.
Some embodiments of the present invention relate to SIM card connectors that can receive one or more SIM cards. The SIM card connector may include a lower connector housing portion having a bottom surface and an upper connector housing portion having a top surface. The upper connector housing portion is coupled to the lower connector housing portion to define an opening and a receiving space between the upper and lower connector portions. The opening and receiving space are sized and shaped to slidably receive a SIM card tray. The connector includes a first plurality of electrical contacts disposed at the bottom surface of the lower connector housing portion and configured to make contact with a first SIM card disposed on a first side of the SIM card tray when the SIM card tray is received within the receiving space. The connector includes a second plurality of electrical contacts disposed at the top surface of the upper connector housing portion and configured to make contact with a second SIM card disposed on a second side of the SIM card tray opposite the first side when the SIM card is received within the receiving space.
In some embodiments, the lower and upper connector housing portions are integrally formed. In certain embodiments, the upper connector housing portion includes a pair of opposing sidewalls and a rear wall extending between the opposing sidewalls. The opposing sidewalls and rear wall extend from the top surface and are configured to be coupled to the lower connector housing portion. The lower connector housing portion may include a pair of opposing sidewalls and a rear wall extending between the opposing sidewalls. The opposing sidewalls and rear wall extend from the bottom surface and are configured to be coupled to the upper connector housing portion. In various embodiments, the first and second plurality of electrical contacts are configured to be electrically coupled to a circuit board. In yet further embodiments, each of the SIM cards has a plurality of SIM card contacts configured to be coupled to the first or second plurality of electrical contacts when the SIM card tray is in a latched position within the receiving space.
In certain embodiments, the opening is disposed at a front face of the upper and lower connector housing portions and the front face is configured to mate to a housing of an electronic device with a gasket such that a seal is formed between the connector and the housing of the electronic device. In various embodiments, the bottom surface of the lower connector housing portion includes a first ramped surface and the top surface of the upper connector housing portion includes a second ramped surface. The first and second ramped surfaces configured to maintain a position of the SIM card tray within the receiving space when received within the receiving space.
In other embodiments, the SIM card connector includes the SIM card tray. The SIM card tray is configured to hold the first and second SIM cards in a stacked configuration such that SIM card contacts of the respective SIM cards face opposing directions. The SIM card tray can include receptacles on opposing sides to hold the first and second SIM cards, respectively. Each of the receptacles of the SIM card tray can include rear chamfered edges.
In some embodiments, an electronic device is provided that includes a housing, a connector enclosure disposed within the housing having a receiving opening that communicates with a cavity. The electronic device includes a tray configured to hold a subscriber identity module (SIM) card and be inserted within the cavity through the receiving opening and a first plurality of electrical contacts disposed on a lower surface of the connector enclosure. The electronic device further includes a second plurality of electrical contacts disposed on an upper surface of the enclosure, wherein one of the first or second plurality of electrical contacts is configured to make a plurality of electrical connections between the SIM card and a circuit board when the tray is received within the cavity. In some embodiments, the tray is configured to hold only one SIM card.
In various embodiments, the tray includes receptacles on opposing sides configured to hold first and second SIM cards in a stacked configuration such that electrical contacts of the first SIM card make contact with the first plurality of electrical contacts and electrical contacts of the second SIM card make contact with the second plurality of electrical contacts when the tray is received with the cavity. In certain embodiments, each of the receptacles includes a rear chamfered edge. In some embodiments, at least one of the receptacles includes a retention mechanism configured to secure the first or second SIM card within the receptacle.
In some embodiments, the upper and lower surfaces of the enclosure include first and second ramped surfaces, respectively. In further embodiments, the electronic device includes a cover configured to be disposed over at least a portion of the connector enclosure.
In certain embodiments, a subscriber identity module (SIM) tray assembly is provided that includes first and second opposing sides. A first receptacle on the first side is configured to hold a first SIM card therein and a second receptacle on the second side is configured to hold a second SIM card therein such that the first and second SIM cards are held in a stacked configuration. Each of the first and second receptacles includes a rear chamfered edge. In some embodiments, at least one of the receptacles includes a retention mechanism configured to secure the first or second SIM card within the receptacle.
To better understand the nature and advantages of the present invention, reference should be made to the following description and the accompanying figures. It is to be understood, however, that each of the figures is provided for the purpose of illustration only and is not intended as a definition of the limits of the scope of the present invention. Also, as a general rule, and unless it is evident to the contrary from the description, where elements in different figures use identical reference numbers, the elements are generally either identical or at least similar in function or purpose.
Some embodiments of the present invention relate to SIM card connectors and methods of employing such connectors in electronic devices. Some embodiments relate to dual SIM card connectors having a SIM card tray configured to hold one or more SIM cards while maintaining a relatively small penetration aperture through the housing of the electronic device which maximizes the strength of the housing. In addition, the connector may enable the SIM card connector to be formed such that it is substantially liquid-tight. The SIM card connector may be sealed with a gasket to the housing of the electronic device so the electronic device can be protected from moisture ingression through the SIM card connector. The SIM card connector may receive or carry one or more SIM cards. While the present invention can be useful for a wide variety of configurations, some embodiments of the invention are particularly useful for SIM card connectors with SIM card trays configured to hold two SIM cards in a stacked configuration, as described in more detail below.
For example, in some embodiments an injection molded plastic connector housing may have a recess sized to receive a SIM card(s) or a SIM card tray through a receiving opening at the front of the connector housing. The SIM card(s) may be oriented in a stacked or back-to-back configuration or layout. A slot may be disposed in the connector housing adjacent to the recess and a pushrod may be disposed in the slot such that it can be linearly translated. An ejector arm may be pivotably coupled to the connector base and configured to be rotated when the pushrod is linearly translated towards the back of the connector. The ejector arm may then rotate and push against the SIM card or the SIM card tray and cause it to be ejected. A cover may be disposed over the connector base, creating an electromagnetic shield or providing mechanical stability for the SIM card connector. A stacked configuration as described herein removes the need for an in-line or side-by-side SIM card connector layout. Therefore, embodiments of connectors described herein may require removal of less housing material and/or have a smaller footprint relative to current designs.
In order to better appreciate the features and aspects of SIM card connectors for electronic devices according to the present invention, further context for the invention is provided in the following section by discussing one particular implementation of a SIM card connector according to embodiments of the present invention. These embodiments are for example only and other embodiments may be employed in other SIM card connectors such as, but not limited to those used in all types of computers, watches, media players and other devices.
Now referring to
SIM card connector 145 includes a connector housing 210 (e.g., an enclosure). The connector housing 210 may include first and second opposing sidewalls 220, 225, and a rear wall 230 extending between top and bottom surfaces and the first and second opposing sidewalls 220, 225 of the housing 210. SIM card connector 145 may further have a front face 235 opposite rear wall 230. Further, connector housing 210 defines a cavity 240 (e.g., a receiving space, recess, receptacle) having a receiving opening 245 at front face 235. In some embodiments, the receiving opening 245 is defined by the top surface, bottom surface, and opposing sidewalls of the connector housing 210. Cavity 240 may be sized and shaped to receive SIM card tray 205 through receiving opening 245. In various embodiments, one or more SIM cards 140 may be held within SIM card tray 205 and received through receiving opening 245 into cavity 240. In other embodiments, the SIM cards 140 may not have a tray and may be directly received through the receiving opening 245 into cavity 240
The connector housing 210 may include a lower connector housing portion 210a and an upper connector housing portion 210b. In some embodiments, lower connector housing portion and the upper connector housing portion are separate components configured to be coupled or mounted to each other. For example, they can be separate components that are physically or mechanically joined. In other embodiments, lower and upper connector housing portions are integrally formed or part of an integral unibody housing. In some embodiments, the lower connector housing portion 210a includes a bottom surface 215a, first and second opposing sidewalls 220a, 225a, and a rear wall 230a extending between the first and second opposing sidewalls. First and second sidewalls 220a, 225a and rear wall 230a extend from bottom surface 215a. The upper connector housing portion 210b includes a top surface 215b, first and second opposing sidewalls 220b, 225b, and a rear wall 230b extending between the first and second opposing sidewalls. First and second sidewalls 220b, 225b and rear wall 230b extend from top surface 215b. Further, the lower and connector housing portions 210a, 210b may include lower and upper front face portions 235a, 235b.
Upper connector housing portion 210b is configured to be coupled or mounted to lower connector housing portion 210a. In some embodiments, rear wall 230b and opposing sidewalls 220b, 225b of upper connector housing portion 210b at least partially overlap or extend over respective rear wall 230a and opposing sidewalls 220a, 225a of lower connector housing portion 210a when upper connector housing portion is disposed over lower connector housing portion in an assembled configuration. Further, the upper and lower connector housing portions 210 may define the cavity 240 having the receiving opening 245 at front face 235. In some embodiments, the receiving opening 245 is defined by the top surface 215b, bottom surface 215a, and opposing sidewalls (e.g., sidewalls 220a, 225a). As discussed above, the cavity 240 may be sized and shaped to receive SIM card tray 205 through receiving opening 245. In other embodiments, the SIM card(s) 140 may be directly received through the receiving opening 245 into cavity 240. In various embodiments, connector housing 210 (e.g., upper or lower connector housing portions 210a, 210b) may be made from a plastic material, such as, a liquid crystal polymer.
SIM card connector 145 may include a plurality of electrical contacts 250. In some embodiments, the plurality of electrical contacts 250 include a first plurality of electrical contacts 250 at a bottom surface of the connector housing 210 (e.g., in locations such that they are configured to make electrical contact with a plurality of SIM card contacts 252 on a first SIM card) and a second plurality of electrical contacts 250 at a top surface of the connector housing 210 (in locations such that they are configured to make electrical contact with a plurality of SIM card contacts 252 on a second SIM card). For example, the first plurality of electrical contacts 250a may be positioned at bottom surface 215a of lower connector housing portion 210a in locations such that they make electrical contact with a plurality of SIM card contacts 252 on a first SIM card (e.g., the first SIM card 140a) when the first SIM card is partially or fully inserted into cavity 240. The second plurality of electrical contacts 250b may be positioned at top surface 215b of upper connector housing portion 210b in locations such that they make electrical contact with a plurality of SIM card contacts 252 on a second SIM card (e.g., the second SIM card 140b). In various embodiments, the plurality of electrical contacts 250 may be insert molded within respective upper and lower connector housing portions 210a, 210b, while in some embodiments they may be retained by the connector housing portions with other means such as a snap fit. In some embodiments, the plurality of electrical contacts 250 may be made from a metal such as a copper alloy and may be plated with one or more metals such as nickel or gold. The plurality of electrical contacts 250 may be configured to be in electrical communication with corresponding SIM card contacts 252 of one or more SIM cards 140 and a printed circuit board (e.g., a main logic board) of electronic device 100, as discussed in more detail below.
As discussed above, one or more SIM cards 140 (e.g., one or two SIM cards) may be held within SIM card tray 205 (e.g., on opposing sides of SIM card tray 205). SIM card tray 205 may include a frame 254 with a first receptacle 256a on a first side 255a and a second receptacle 256b on a second side 255b opposite the first side 255a. The SIM card tray 205 is configured to hold a first SIM card (e.g., the first SIM card 140a) and a second SIM card (e.g., second SIM card 140b) within the first and second receptacles 256a, 256b, respectively. The SIM cards 140 are held in a “back-to-back” or “stacked” configuration (e.g., they are not positioned in a substantially same horizontal plane) such that respective SIM card contacts (e.g., 252a and 252b) face opposing directions (e.g., away from each other). The SIM card tray 205 may hold both SIM cards 140 simultaneously, or only a single SIM card (e.g., first or second SIM cards 140a, 140b within one of the first or second receptacles 256a, 256b). While first SIM card 140a is illustrated as being held in first receptacle 256a and second SIM card 140b being held in second receptacle 256b, in other embodiments, SIM cards 140 may be held in either first receptacle 256a or second receptacle 256b as desired by a user. In yet other embodiments, first and second receptacles 256 may be configured to hold different types of SIM cards as discussed above.
In the illustrated embodiment, first SIM card 140a is held or configured to be held in first receptacle 256a such that the SIM card contacts 252a may be accessible to (e.g., mate with or contact) the first plurality of electrical contacts 250a when SIM card tray 250 is partially or fully received within cavity 240 of SIM card connector 145. Likewise, when second SIM card 140b is held in second receptacle 256b, the SIM card contacts 252b may be accessible to the second plurality of electrical contacts 250b when SIM card tray 250 is partially or fully received within cavity 240 of SIM card connector 145. However, in other embodiments, when SIM card 140a is held in second receptacle 256b, the SIM card contacts 252a may be accessible to the second plurality of electrical contacts 250b. Likewise, when second SIM card 140b is held in first receptacle 256a, the SIM card contacts 252b may be accessible to the first plurality of electrical contacts 250a. Further, in various embodiments, SIM card connector may also be configured to receive SIM card trays with only a single receptacle (e.g., configured to hold only a single SIM card tray) either on a top side or a bottom side of the tray. In this manner, SIM card connector 145 may receive (e.g., provide interchangeability between) dual and/or single SIM card trays.
Frame 254 of SIM card tray 205 may include a recessed opening 242 (e.g., a window) extending through the first and second receptacles 256a, 256b. Opening 242 allows a user to more easily remove a SIM card held or retained in one of the tray receptacles 256, as described in more detail below with respect to
With reference to
As discussed above, SIM card tray 205 may include recessed opening 242. As illustrated in
Referring back to
SIM card connector 145 may have a SIM card tray ejection mechanism 262 contained within SIM card connector 145 and configured to eject SIM card tray 205 when actuated, causing the SIM card tray to protrude out of receiving opening 245 so it can be accessed by a user. SIM card tray ejection mechanism 262 may include a pushrod 264 and an ejector arm 266 pivotably coupled to connector housing 210 (e.g., lower connector housing portion 210a). Pushrod 264 may be disposed in a slot disposed within connector housing 210. The slot may extend from bottom surface 215 (e.g., bottom surface 215a of the lower connector housing portion 210a) into cavity 240 and may be positioned adjacent to and along a portion of first sidewall 220 (e.g., first sidewall 220a). Pushrod 264 may be configured to translate linearly within the slot to contact ejector arm 266. In some embodiments, ejector arm 266 may be configured to be actuated by pushrod 264 to eject SIM card tray 205, as described below. In some embodiments SIM card ejection mechanism 262 may have a different configuration without departing from the scope of this disclosure.
Now referring to
While in the latched position, SIM card tray 205 may hold SIM card 140 in an installed position such that plurality of electrical contacts 250 disposed within cavity 240 make contact with plurality of SIM card contacts 252 depending on whether SIM cards 140 are held in first receptacle, second receptacle, or both receptacles. While in the latched position, in some embodiments, faceplate 258 of SIM card tray 205 may form a portion of exterior surface 110 of electronic device 100. In various embodiments, SIM card tray 205 may be located within an electronic device or within a compartment of the electronic device such as, but not limited to a battery compartment. In some embodiments, plurality of electrical contacts 250 may be configured to make contact with SIM card contacts 252 and couple to a circuit board 420 such that circuitry on the circuit board may communicate with circuitry within one or more SIM cards 140. In various embodiments, each of SIM cards 140 may contain an integrated circuit chip that securely stores the international mobile subscriber identity (IMSI) number and its related key, which are used to identify and authenticate subscribers on mobile telephony devices. In various embodiments contacts or other information may also be stored on SIM cards 140.
As discussed above, in some embodiments SIM card tray ejection mechanism 262 (see
Further, in some embodiments, by integrating SIM card tray ejection mechanism 262 (see
As discussed above,
As pushrod 264 is linearly translated towards rear wall 230, contact portion 276 pushes against a pushrod contact portion 278 of ejector arm 266. The force on pushrod contact portion 278 of ejector arm 266 causes the ejector arm to pivot in a clockwise direction about pin 270 and as a result tray ejection portion 280 of the ejector arm moves in a second direction (e.g., opposite the first direction) that is away from rear wall 230. As tray ejection portion 280 continues to move away from rear wall 230, it contacts SIM card tray 205 and applies an ejection force in the second direction to the SIM card tray. When the ejection force on SIM card tray 205 overcomes the retention force applied by the one or more latches 292, the SIM card tray is ejected so that a user can grasp the SIM card tray and fully remove it from cavity 240. A user may install one or more SIM cards 140 and SIM card tray 205 by sliding the SIM card tray through receiving opening 245 and pushing it into the cavity 240 until the one or more latches 292 are engaged.
Now referring to
Further, in various embodiments, connector housing 210 may include ramped surfaces 246. For example, each of lower and upper connector housing portions 210a, 210b may include corresponding rear ramped surfaces (e.g. identified individually as lower and upper ramped surfaces 246a, 246b). The ramped surfaces 246 may substantially ensure or maintain a desired depth or position (e.g., along a Z-axis) of tray 205 within the connector housing 210 whether a single SIM card or dual SIM cards 140 are held within tray 205. As illustrated in
Although electronic device 100 (see
For simplicity, various internal components, such as the control circuitry, graphics circuitry, bus, memory, storage device and other components of electronic device 100 (see
From the foregoing, it will be appreciated that specific embodiments of the invention have been described herein for purposes of illustration, but that various modifications may be made without deviating from the spirit and scope of the various embodiments of the invention. Further, while various advantages associated with certain embodiments of the invention have been described above in the context of those embodiments, other embodiments may also exhibit such advantages, and not all embodiments need necessarily exhibit such advantages to fall within the scope of the invention. Accordingly, the invention is not limited, except as by the appended claims.
References throughout the foregoing description to features, advantages, or similar language do not imply that all of the features and advantages that may be realized with the present invention should be or are in any single embodiment of the invention. Rather, language referring to the features and advantages is understood to mean that a specific feature, advantage, or characteristic described in connection with an embodiment is included in at least one embodiment of the present invention. Thus, discussion of the features and advantages, and similar language, throughout this specification may, but do not necessarily, refer to the same embodiment.
Furthermore, the described features, advantages, and characteristics of the present invention may be combined in any suitable manner in one or more embodiments. One skilled in the relevant art will recognize that the present invention can be practiced without one or more of the specific features or advantages of a particular embodiment. In other instances, additional features and advantages may be recognized in certain embodiments that may not be present in all embodiments of the present invention.
Where the context permits, words in the above Detailed Description using the singular or plural number may also include the plural or singular number respectively. The word “or,” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.
Additionally, spatially relative terms, such as “bottom or “top” and the like may be used to describe an element and/or feature's relationship to another element(s) and/or feature(s) as, for example, illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use and/or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as a “bottom” surface may then be oriented “above” other elements or features. The device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
This application claims priority to U.S. Provisional Patent Application No. 62/637,222, filed on Mar. 1, 2018, and titled “Dual Sim Card Connector,” the disclosure of which is hereby incorporated by reference in its entirety for all purposes.
Number | Date | Country | |
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62637222 | Mar 2018 | US |