1. Field of the Invention
The present invention relates in general to indoor window shutters. More particularly, the invention is directed to indoor bypass sliding window shutters having interconnected louvers.
2. Description of the Related Art
Shutters are a popular window treatment because they provide a crisp, architectural appearance that can enhance a room's appearance while providing excellent light control and privacy. However, traditional shutters are expensive and have significant costs associated with their framing, hinging, finishing, and installation.
Accordingly, a need exists to reduce the costs associated with shutters.
In a first aspect, a shutter system is provided. The shutter system comprises a headrail having an inner track and an outer track, where the headrail is configured for mounting indoors, and an inner shutter assembly having a plurality of first louvers, where the inner shutter assembly is slideably coupled to the inner track. The shutter system further comprises an outer shutter assembly having a plurality of second louvers. The outer shutter assembly is slideably coupled to the outer track. The inner shutter assembly and the outer shutter assembly are configured for moving past each other when the first louvers and the second louvers are placed in a closed position.
In a first preferred embodiment of the shutter system, the headrail, the inner shutter assembly, and the outer shutter assembly are configured for installing within a conventional window opening. The overall depth of the inner shutter assembly and the outer shutter assembly is preferably approximately 2.5 inches or less. The headrail is preferably further configured for mounting in a conventional vertical blind bracket. The headrail preferably further comprises an extruded aluminum member and the inner and outer shutter assemblies preferably further comprise extruded plastic members.
The plastic members preferably further comprise polyresin members. The inner and the outer shutter assembly preferably have a weight in the range of approximately 1.2 pounds/foot2 to approximately 2 pounds/.foot2 of facial area of a front surface of the inner or outer shutter assemblies. The shutter system preferably has two carrier assemblies coupled to the inner shutter assembly and configured for riding in the inner track, where the two carrier assemblies have a plurality of wheels configured for riding on the lowermost portion of the inner track, and two additional carrier assemblies coupled to the outer shutter assembly and configured for riding in the outer track, where the two additional carrier assemblies have an additional plurality of wheels configured for riding on the lowermost portion of the outer track. The shutter system preferably has a valance configured for coupling to the headrail.
The headrail is preferably further configured for mounting in a conventional window-treatment mounting bracket. No hinge is preferably coupled to the inner shutter assembly or the outer shutter assembly. No frame is preferably coupled to the inner shutter assembly or the outer shutter assembly.
In a second aspect, a shutter assembly is provided. The shutter assembly has a plurality of louvers. Each louver is configured for rotating about an axis of rotation. Each louver has a single male connector louver endcap at one end of said each louver and a dual male connector louver endcap at the opposite end of said each louver. Each single male connector louver endcap comprises a first centrally-located pin protruding away from said each louver in a first direction substantially parallel to the axis of rotation. Each dual male connector louver endcap comprises a second centrally-located pin protruding away from said each louver in a second direction opposite the first direction substantially parallel to the axis of rotation. Each dual male connector louver endcap further comprises a tab at a distal end of said dual male connector louver endcap extending away from the louver. Each tab further comprises a tension pin positioned away from the louver and protruding away from said each louver in the second direction.
The shutter assembly also has a top rail, a bottom rail, and a first stile having a plurality of stile holes configured for receiving corresponding first centrally-located pins from said each single male connector louver endcap. The shutter assembly also has a second stile having a plurality of additional stile holes configured for receiving corresponding second centrally-located pins from said each dual male connector louver endcap, and, a tilt rod having a plurality of tilt rod holes configured for receiving corresponding tension pins from said each dual male connector louver endcap.
In a second preferred embodiment, the second stile has rabbet on a surface adjacent to the dual male connector louver endcaps, and the rabbet is configured for nesting the tilt rod when the louvers are closed. The tilt rod is preferably flush with the surface adjacent to the dual male connector louver endcaps when the louvers are closed. The single male connector louver endcap, the dual male connector louver endcap, the first and second stiles, and the tilt rod are preferably configured for securing the louvers in a desired position and allowing the louvers to be manually adjusted.
The depth of the shutter assembly is preferably approximately 1.125 inch or less. The louvers and the shutter frame preferably comprise hollow extruded plastic members. The extruded plastic members preferably comprise extruded polyresin members. The shutter assembly has a weight in the range of approximately 1.2 pounds/foot2 to approximately 2 pounds/foot2 of facial area of the shutter assembly.
In a third aspect, a shutter system is provided. The shutter system has a headrail having an inner track, an outer track, and a mounting rail, where the headrail is configured for mounting as an inside window mount. The shutter system has an inner shutter assembly having a first shutter frame having a first set of two stiles, a plurality of first louvers rotatably mounted in the first shutter frame, a first tilt rod coupled to the plurality of first louvers, where the first tilt rod is configured for setting a tilt of the plurality of first louvers, and a first carrier assembly coupled to the first shutter frame and configured for riding in the inner track. The shutter system has an outer shutter assembly having a second shutter frame having a second set of two stiles, a plurality of second louvers rotatably mounted in the second shutter frame, a second tilt rod coupled to the plurality of second louvers, where the second tilt rod is configured for setting a tilt of the plurality of second louvers, and a second carrier assembly coupled to the second shutter frame and configured for riding in the outer track. The inner shutter assembly and the outer shutter assembly are configured for moving past each other when the plurality of first louvers and the plurality of second louvers are placed in a closed position.
In a third preferred embodiment, at least one of the first set of two stiles has a first rabbet on a surface adjacent to the plurality of first louvers, where the first rabbet is further configured for nesting the first tilt rod when the plurality of first louvers are closed, and at least one of the second set of two stiles has a second rabbet on a surface adjacent to the plurality of second louvers, where the second rabbet is further configured for nesting the second tilt rod when the plurality of second louvers are closed. The headrail, the inner shutter assembly, and the outer shutter assembly are preferably configured for fitting within a conventional window opening. No hinge is preferably coupled to the inner shutter assembly or to the outer shutter assembly. No frame is preferably coupled to the inner shutter assembly or to the outer shutter assembly.
In a fourth aspect, a shutter apparatus is provided. The shutter apparatus has a headrail having an inner track and an outer track, where the headrail is configured for coupling to one or more conventional window-treatment mounting brackets. The shutter apparatus has an inner shutter assembly having a plurality of first louvers, where the inner shutter assembly is slideably coupled to the inner track. The shutter apparatus has an outer shutter assembly having a plurality of second louvers, where the outer shutter assembly is slideably coupled to the outer track. The headrail, the inner shutter assembly, and the outer shutter assembly are configured for retrofitting into an existing window-treatment.
In a fourth preferred embodiment, the conventional window-treatment mounting brackets comprise vertical blind mounting brackets, and the existing window-treatment comprises an existing vertical blind. The existing window treatment preferably comprises a window treatment for a sliding glass door. The existing window treatment preferably comprises a window treatment for a window.
These and other features and advantages of the invention will become more apparent with a description of preferred embodiments in reference to the associated drawings.
The following preferred embodiments are directed to lightweight, narrow-profile, sliding shutter systems that are configured for mounting indoors as a window treatment. Such shutter systems are useful for controlling light and providing privacy in homes and offices. The shutter system comprises a dual-track headrail and two bypass shutter assemblies having louvers. The shutter system is fabricated from lightweight, extruded materials and is therefore much lighter than conventional shutter systems. As such, these shutter systems employ a headrail that clips into conventional vertical blind brackets, which enable the shutter systems to retrofit into existing window treatments such as vertical blinds. Preferred embodiments of the shutter system employ narrow-profile shutter assemblies which can fit into conventional window openings. The shutter assemblies employ tilt rods which interconnect the louvers. The tilt rod nests within a rabbet on the adjacent stile when the louvers are closed so that the tilt rod is flush with the back surface of the stile. The tilt rod provides sufficient tension to the louvers such that the louvers are held in place but are easily moved to open or close the louvers.
Conventional shutter systems are typically expensive and have significant costs associated with the framing, hinging, finishing, and installation of the shutters. The following preferred embodiments of the shutter systems are less expensive than conventional shutter systems because the embodiments are directed to pre-finished products that have an appearance of conventional shutters but do not incur the costs associated with framing, hinging, and painting. Moreover, because light-weight materials are used to form the shutter systems, these shutter systems employ a headrail system that clips into conventional vertical blind mounting brackets such as those used for vertical blinds. As a result, the preferred embodiments for installed shutter systems may exhibit a cost savings exceeding 25% as compared to conventional shutter systems.
Conventional bypass shutter systems cannot be installed in typical window openings having a 2½ inch depth because conventional systems require wider framing. The following preferred embodiments of the shutter systems have a slim, narrow-profile which enables them to be placed within conventional window openings and prevents the shutter systems from projecting excessively into an interior room.
As used throughout the specification, “front” refers to an interior facing direction (i.e., facing an interior of a building) or a location farther away from the window, while “back” or “rear” refers to an exterior facing direction (i.e., facing exterior of building) or a location closer to the window. Thus, “front,” “rear” and other positional terms refer to the perspective of one located within the building. In addition, “outer shutter assembly” refers to the shutter assembly farther away from the window, while “inner shuttle assembly” refers to the shutter assembly closest to the window.
Each shutter assembly 105, 106 has at least one, but preferably a pair of, corresponding carrier assemblies 140 that ride in a separate track 152 and 151, respectively, of the headrail 150. Each shutter assembly 105, 106 can therefore pass by the other by closing the louvers 110 in both shutter assemblies 105 and 106 and sliding one or both shutter assemblies 105 and 106 to the desired position.
The shutter system 101 is fabricated from extruded, lightweight materials which enable the shutter system 101 to be hung from conventional window-treatment mounting brackets 154 such as those used to install venetian blinds, vertical blinds, horizontal blinds, and mini blinds. As such, the shutter system 101 may be used to retrofit into existing window treatments including, but not limited to, venetian blinds, vertical blinds, horizontal blinds, and mini blinds.
The headrail 150 is preferably an extruded, lightweight metal such as aluminum. The stiles 125 and 127, the rails 120 and 121, and the louvers 110 may be extruded and fabricated out of lightweight materials such as plastics and polyresin. The interior of the stiles 125, 127, the rails 120, 121, and the louvers 110 may be hollow or filled with lightweight materials such as wood composites. As such, the outer and inner shutter assemblies 105 and 106 have a weight in the range of approximately 1.2 pounds/foot2 to approximately 2 pounds per foot2 of the facial area of the shutter assemblies 105 and 106. The outer and inner shutter assemblies 105 and 106 have a weight preferably 1.5 pounds/foot2 or less of the facial area of the shutter assemblies 105 and 106 configured to cover a large opening such as a door for example. The outer and inner shutter assemblies 105 and 106 have a weight preferably 2.0 pounds/foot2 or less of the facial area of the shutter assemblies 105 and 106 configured to cover smaller openings such as a window for example. The headrail 150 preferably weighs 0.52 pounds or less per linear foot and the valence 130 preferably weighs 0.26 pounds or less per linear foot. The overall weight for the shutter system 101 with a valence 130 having a height of 7 feet and an overall width of 7 feet is preferably less than 82 pounds.
As depicted in
The dual male connector louver endcap 111 also has a tab 113 at a distal end 118 that extends in a direction away from the louver 110. The tab 113 has an extension 119 and a tension pin 116 which is located away from the louver 110 and protrudes perpendicularly to the extension (3) and away from the dual male connector louver endcap 111 in a direction that is substantially parallel to the louver's axis of rotation 160.
Referring to
It will be appreciated that the combination of a slim overall depth of the system 101 and a light overall weight enables the system 101 to be installed in an inside window opening 165 as shown in
The conventional window-treatment mounting bracket 254 may be a mounting bracket used to install venetian blinds, vertical blinds, horizontal blinds, and mini blinds. As such, the shutter apparatus 201 may be used to retrofit into existing window treatments including, but not limited to, venetian blinds, vertical blinds, horizontal blinds, and mini blinds.
The hinges 375 pivotly couples the shutter assembly 305 to the frame 380. When the shutter assembly 305 is in a closed position, the shutter assembly 305 nests within the recessed shoulder 382 of the frame 380. The metal bracket 360 on the shutter assembly 305 is secured in a closed position by magnet 361 on the inner surface of the frame 380.
Although the invention has been discussed with reference to specific embodiments, it is apparent and should be understood that the concept can be otherwise embodied to achieve the advantages discussed. The preferred embodiments above have been described primarily as light-weight, narrow-profile sliding shutter systems that are configured for mounting indoors using conventional vertical blind brackets common in homes and offices. In this regard, the foregoing description of the system and methods is present for purposes of illustration and description. Furthermore, the description is not intended to limit the invention to the form disclosed herein. Accordingly, variants and modifications consistent with the following teachings, skill, and knowledge of the relevant art, are within the scope of the present invention. The embodiments described herein are further intended to explain modes known for practicing the invention disclosed herewith and to enable others skilled in the art to utilize the invention in equivalent, or alternative embodiments and with various modifications considered necessary by the particular application(s) or use(s) of the present invention.
This application relates to, claims priority from, and incorporates herein by reference, as fully set forth, U.S. Provisional Patent Application Ser. No. 61/340,077 filed on Mar. 12, 2010 and titled “ALLVIEW LOUVERS.”
Number | Date | Country | |
---|---|---|---|
61340077 | Mar 2010 | US |