Information
-
Patent Grant
-
6685160
-
Patent Number
6,685,160
-
Date Filed
Monday, July 30, 200123 years ago
-
Date Issued
Tuesday, February 3, 200420 years ago
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Inventors
-
Original Assignees
-
Examiners
- Look; Edward K.
- Fristoe, Jr.; John K
Agents
-
CPC
-
US Classifications
Field of Search
US
- 251 1291
- 239 88
- 239 89
- 239 90
- 239 91
- 239 92
- 239 93
- 239 94
- 239 95
- 239 96
- 239 5851
- 239 5852
- 239 5853
- 239 5854
- 239 5855
- 123 490
- 123 499
- 335 268
-
International Classifications
-
Abstract
A dual solenoid latching actuator is disclosed and provides an electrical circuit that includes at least one current restrictor, which are preferably a first diode and a second diode. The at least one current restrictor is positioned and arranged such that current flowing in a first direction can energize only one of a first solenoid coil and a second solenoid coil and current flowing in a second direction can energize only the other solenoid coil.
Description
TECHNICAL FIELD
This invention relates generally to valve assemblies, and more particularly to valve assemblies including a first electrical actuator and a second electrical actuator.
BACKGROUND
Hydraulically actuated devices, such as fuel injectors, typically utilize internally mounted, movable valve members to control the flow of actuation fluid to one or more device components. For instance, a number of hydraulically actuated fuel injectors include a movable spool valve that acts as a flow control valve that controls the flow of actuation fluid to the top of an intensifier piston. However, when valves such as these are moved by hydraulic forces, there tends to be a lag time between exposure of the control hydraulic surface to the force and movement of the valve. Engineers have learned that a more abrupt start and end to injection events is preferable. Therefore, there is room for improvement in this field.
One solution that has proven successful is the use of a latching actuator valve to control fluid flow within the injector. One example of this type of valve is described in U.S. Pat. No. 3,743,898, entitled Latching Actuators, which issued to Sturman on Jul. 3, 1973. The latching actuator taught by Sturman includes a first solenoid coil and a second solenoid coil that are selectively actuated to move the valve member between a first, latched position adjacent the first coil and a second, latched position adjacent the second coil. While this solution appears satisfactory in some instances, there is still room for improvement. For instance, in an actuator such as this, the valve member is moved between its first and second positions by sending an magnetizing current to one of the solenoids while a demagnetizing current is sent to the other solenoid. Continued actuation of both coils, if not needed, can result in wasted power by the fuel injection system.
In addition, attempts have been made to improve upon this invention. For instance, U.S. Pat. No. 5,720,261, entitled Valve Controller Systems and Methods and Fuel Injection Systems Utilizing the Same, which issued to Sturman et al. on Feb. 24, 1998 illustrates one such purported improvement. In Sturman et al., a latching actuator is disclosed which also includes an armature movable between a first and second solenoid coil. The disclosed actuator includes two communication lines connecting each coil to the positive and negative terminals of the electronic control module. In other words, a total of four wires are needed for this actuator. However, engineers have also learned that a reduction in the number of fuel injection system components, especially electrical components, can lead to a more robust system.
The present invention is directed to overcoming one or more of the problems as set forth above.
SUMMARY OF THE INVENTION
In one aspect of the present invention, an actuator includes a body. A first solenoid coil and a second solenoid coil are attached to the body. An armature is movable between a first position adjacent the first solenoid coil and a second position adjacent the second solenoid coil. An electrical circuit is electrically connected to the first solenoid coil and the second solenoid coil. The electrical circuit includes at least one current restrictor that is positioned and arranged such that current flowing in a first direction energizes only one of the first solenoid coil and the second solenoid coil and current flowing in a second direction energizes only an other of the first solenoid coil and the second solenoid coil.
In another aspect of the present invention, a valve includes a valve body. A first solenoid coil and a second solenoid coil are attached to the valve body. An armature is movable between the first solenoid coil and the second solenoid coil. A valve member is movably positioned in the valve body and is operably coupled to the armature. An electrical circuit is electrically connected to the first solenoid coil and the second solenoid coil. The electrical circuit includes at least one current restrictor that is positioned and arranged such that current flowing in a first direction can energize only one of the first solenoid coil and the second solenoid coil and current flowing in a second direction can energize only an other of the first solenoid coil and the second solenoid coil. The armature is moved to a first position adjacent the first solenoid coil when the first solenoid coil is energized. The armature is moved to a second position adjacent the second solenoid coil the said second solenoid coil is energized.
In yet another aspect of the present invention, a method of controlling fluid flow includes a step of providing a valve assembly that has a first solenoid coil, a second solenoid coil and a valve member that is operably coupled to an armature. The first solenoid coil and said second solenoid coil are electrically connected to an electrical circuit. The valve member is positioned in a first position, at least in part by energizing one of the first solenoid coil and the second solenoid coil and by limiting energization of an other of the first solenoid coil and the second solenoid coil. The valve member is moved to a second position, at least in part by energizing the other of the first solenoid coil and the second solenoid coil and by limiting energization of the one of the first solenoid coil and the second solenoid coil.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic representation of an electrical circuit according to the present invention;
FIG. 2
is a sectioned side diagrammatic view of a hydraulically actuated fuel injector according to the present invention;
FIG. 3
is a sectioned side diagrammatic view of a dual solenoid latching actuator according to an alternate embodiment of the present invention; and
FIGS. 4
a-d
show circuit current to the dual solenoid actuator, valve member position, current to the needle valve actuator and needle valve member position versus time over an injection event for the fuel injector of FIG.
2
.
DETAILED DESCRIPTION
Referring to
FIG. 1
there is shown an electrical circuit
10
and a valve
25
according to the present invention. Electrical circuit
10
is electrically connected to an electronic control module
11
that has a positive terminal
12
and a negative terminal
13
. Electronic control module
11
is in control communication with a dual solenoid actuator
30
. Dual solenoid actuator
30
is preferably attached to a hydraulic device
40
and includes an armature
35
movably positioned between a first solenoid
31
and a second solenoid
37
. First solenoid
31
and second solenoid
37
provide a first coil
32
and a second coil
39
, respectively, that are arranged in parallel. As illustrated, a first communication line
14
connects both first coil
32
and second coil
39
to positive terminal
12
, while a second communication line
15
connects both first coil
32
and second coil
39
to negative terminal
13
.
Electrical circuit
10
preferably includes at least one current restrictor positioned between electronic control module
11
and dual solenoid actuator
30
. As illustrated, the at least one current restrictor preferably includes a first diode
16
and a second diode
17
, both positioned in first communication line
14
. First diode
16
is preferably positioned between positive terminal
12
and first coil
32
, while second diode
17
is preferably positioned between positive terminal
12
and second coil
39
. Second diode
17
is preferably oriented in first communication line
14
in a direction opposite first diode
16
. Thus, first diode
16
can prevent the flow of current from negative terminal
13
to first coil
32
, while second diode
17
can prevent the flow of current from positive terminal
12
to second coil
39
. In other words, first coil
32
will be activated when current flows from positive terminal
12
to negative terminal
13
, but will be prevented from activation by first diode
16
, which limits the energization of first coil
32
, when current flows from negative terminal
13
to positive terminal
12
. Likewise, second coil
39
will be activated when current flows from negative terminal
13
to positive terminal
12
but will be prevented from activation by second diode
17
, which limits the energization of second coil
39
, when current flows from positive terminal
12
to negative terminal
13
.
While the current restrictors have been illustrated as first diode
16
and second diode
17
, which have been described as steering diodes that block current flow in one direction, it should be appreciated that any device commonly known in the art which merely restricts current flow in one direction could be substituted for each diode. In this instance, a first current restrictor positioned between first coil
32
and positive terminal
12
would restrict the flow of current from negative terminal
13
to first coil
32
to a value below the minimum threshold required to activate first coil
32
. Thus, first coil
32
would not be activated when current flows from negative terminal
13
toward first coil
32
, without the need to completely block of current flow in that direction. Similarly, a second current restrictor could be positioned between second coil
39
and positive terminal
12
to restrict the flow of current from positive terminal
12
to second coil
39
to a value below the minimum threshold required to activate second coil
39
. Second coil
39
would thus not be activated when current flows from positive terminal
12
toward second coil
39
, once again without the need to completely block current flow in that direction. Further, those skilled in the art should appreciate that any suitable current restrictor could be included in electrical circuit
10
to sufficiently restrict, or block, current flowing from positive terminal
12
from energizing second coil
39
and to sufficiently restrict, or block, current flowing from negative terminal
13
from energizing first coil
32
.
Returning to valve assembly
25
, an armature
35
is preferably initially positioned with a zero air gap against one of first solenoid
31
and second solenoid
37
. Armature
35
is latched in this first position by residual flux in first coil
32
. In other words, when first coil
32
is de-energized, residual magnetism in first coil
32
will provide a small, but sufficient, force which holds armature
35
adjacent first solenoid
37
. When second solenoid
37
is energized, the magnetic flux created by second coil
39
will be sufficient to overcome residual flux in first coil
32
and armature
35
will move to a second position latched adjacent second solenoid
37
. Once armature
35
has moved to its second position, current to solenoid coil
39
can be ended. Once again, armature
35
will remain in this position due to residual flux in second coil
39
. Thus, each coil need only be energized for a sufficient amount of time to move armature
35
to the desired position. Once armature
35
has moved, the respective coil can be de-energized and armature
35
will remain “latched” in that position as a result of residual flux in the adjacent coil.
Preferably, armature
35
is composed of a material that is magnetically soft but structurally hard, such as one percent carbon steel. For instance, as disclosed in U.S. Pat. No. 5,479,901, which issued to Gibson et al. on Jan. 2, 1996, SAE 52100 steel, which is the conventional steel for bearing applications, is suitable for this application because it has sufficient magnetic properties to allow the actuator to be latched by residual magnetism. In addition, the hardness of this steel, which could be achieved by heat treating, makes it a desirable material choice. This is a consideration because mechanical wear on armature
35
can cause the amount of linear displacement of dual solenoid actuator
30
to gradually change over time. Prevention of this wear is particularly advantageous in applications requiring dual solenoid actuator
30
to be actuated frequently, resulting in a high number of actuations over the life of actuator
30
. In addition, wear of armature
35
could also lead to small magnetic particles which could contaminate dual solenoid actuator
30
and hinder its performance.
Referring in addition to
FIG. 2
, hydraulic device
40
has been illustrated as a hydraulically actuated fuel injector
40
. However, it should be appreciated that other hydraulic devices, such as intake and exhaust valves or engine compression release valves or any other control valve for a hydraulic device, could also benefit from use of the present invention. Fuel injector
40
provides an injector body
41
that contains the various components of fuel injector
40
, illustrated as they would be positioned between injection events. Valve assembly
25
is attached to injector body
41
in any conventional manner. A valve member
45
is operably connected to armature
35
via a fastener
43
. Preferably, valve member
45
is a spool valve member that is hydraulically balanced with both ends exposed to low pressure as illustrated, however, it should be appreciated that valve member
45
could instead be another suitable valve member, such as a poppet valve member. Spool valve member
45
is movable between a retracted position, as shown, and an advanced position. When spool valve member
45
is in its retracted position, such as when armature
35
is in its first position adjacent first solenoid
31
, a low pressure annulus
47
defined by spool valve member
45
opens a low pressure passage
44
to an actuation fluid passage
48
. However, when spool valve member
45
is in its advanced position, such as when armature
35
is in its second position adjacent second solenoid
37
, a high pressure annulus
46
defined by spool valve member
45
opens a high pressure passage
42
to actuation fluid passage
48
. It should be appreciated that because spool valve member
45
is connected to armature
35
by fastener
43
, it will move between its retracted and advanced position in a snap action fashion, corresponding to the snap action movement of armature
35
.
Also movably positioned in injector body
41
is an intensifier piston
60
. Piston
60
provides a hydraulic surface
61
that is exposed to fluid pressure in actuation fluid passage
48
. Piston
60
is biased toward a retracted, upward position by a biasing spring
64
. However, when pressure within actuation fluid passage
48
is sufficiently high, such as when it is open to high pressure passage
42
, piston
60
can move to an advanced, downward position against the action of biasing spring
64
. A plunger
63
is also movably positioned in injector body
41
and moves in a corresponding manner with piston
60
. When piston
60
is moved toward its advanced position, plunger
63
also advances and acts to pressurize fuel within a fuel pressurization chamber
65
that is connected to a fuel inlet
67
past a check valve
68
. Fuel inlet
67
is in fluid communication with a fuel source (not shown) via a fuel supply line
69
. During an injection event as plunger
63
moves toward its downward position, check valve
68
is closed and plunger
63
can act to compress fuel within fuel pressurization chamber
65
. When plunger
63
is returning to its upward position, fuel is drawn into fuel pressurization chamber
65
past check valve
68
. Fuel pressurization chamber
65
is fluidly connected to a nozzle outlet
88
via a nozzle supply passage
83
.
A direct control needle valve
80
is positioned in injector body
41
and has a needle valve member
82
that is movable between a first position, in which a nozzle outlet
88
is open, and a downward second position, as shown, in which nozzle outlet
88
is blocked. Needle valve member
82
is mechanically biased toward its downward closed position by a biasing spring
73
. Needle valve member
82
has an opening hydraulic surface
85
that is exposed to fluid pressure within a nozzle chamber
84
and a closing hydraulic surface
81
that is exposed to fluid pressure within a needle control chamber
71
. A pressure communication passage
70
is in fluid communication with needle control chamber
71
and controls fluid pressure within the same.
Fluid pressure within pressure communication passage
70
is controlled by movement of a pilot valve member
54
positioned in injector body
41
. Valve member
54
is movable between a high pressure seat
55
and a low pressure seat
57
, and is controlled in its movement by an electrical actuator
50
. Actuator
50
is preferably a solenoid
50
, as illustrated in
FIG. 2
, however, it should be appreciated that other suitable actuators, such as a piezoelectric actuator, could be substituted. Solenoid
50
provides a coil
51
, a biasing spring
53
and an armature
52
that is connected to valve member
54
. When solenoid
50
is de-energized, such as between injection events, valve member
54
is biased to close low pressure seat
57
by biasing spring
53
. When valve member
54
is in this position, pressure communication passage
70
is blocked from fluid communication with low pressure passage
58
and fluidly connected to high pressure passage
56
. High pressure passage
56
is preferably connected to either high pressure manifold
20
or fuel pressurization chamber
65
via a fluid passage (not shown). High pressure fluid can then act on closing hydraulic surface
81
in needle control chamber
71
. When solenoid
50
is activated, such as to begin an injection event, armature
52
pulls valve member
54
upward against the force of biasing spring
53
to open low pressure seat
57
and close high pressure seat
55
. Needle control chamber
71
is then fluidly connected to low pressure passage
58
via pressure communication passage
70
. While direct control needle valve
80
has been illustrated as being controlled in its movement by hydraulic fluid, such as engine lubricating oil, it should be appreciated that it could instead be controlled by fuel pressure. For instance, pressure communication passage
70
could be alternately fluidly connected to and blocked from fuel pressurization chamber
65
by solenoid
50
. Thus, it should be appreciated that fluid control of direct control needle valve
80
could be achieved using a variety of actuation fluids.
Returning to fuel injector
40
, closing hydraulic surface
81
and opening hydraulic surface
85
are preferably sized such that even when a valve opening pressure is attained in nozzle chamber
84
, needle valve member
82
will not lift open when needle control chamber
71
is fluidly connected to high pressure passage
56
via pressure communication passage
70
. In addition, these surfaces are preferably sized such that valve member
82
is move to close under these conditions if it is away from its closed position. However, it should be appreciated that the relative sizes of closing hydraulic surface
81
and opening hydraulic surface
85
and the strength of biasing spring
73
should be such that when closing hydraulic surface
81
is exposed to low pressure in needle control chamber
71
, high fuel pressure acting on opening hydraulic surface
85
should be sufficient to move needle valve member
82
upward against the force of biasing spring
73
to open nozzle outlet
88
.
Referring now to
FIG. 3
there is illustrated a valve assembly
125
providing a dual solenoid latching actuator
130
according to an alternate embodiment of the present invention. Valve assembly
125
is attached to a fuel injector
140
that is similar to fuel injector
40
, illustrated in FIG.
2
. In addition, it should be appreciated that valve assembly
125
could be positioned in electrical circuit
10
, in place of valve assembly
25
, as illustrated in FIG.
1
. Therefore, a detailed description of like components will not be included. Dual solenoid latching actuator
130
has a first coil
132
and a second coil
139
. An armature
135
is movably positioned between first coil
132
and second coil
139
. Armature
135
preferably defines an annulus
149
and can act as a slide valve member that alternatively connects an actuation fluid cavity
148
to a high pressure passage
142
and a low pressure passage
144
. When armature
135
is in its first position adjacent first coil
132
actuation fluid cavity
148
is fluidly connected to low pressure passage
144
via a low pressure recess
147
defined by injector body
141
. As with the
FIGS. 1 and 2
embodiment of the present invention, armature
135
will be moved to this first position when first coil
132
is energized. In addition, armature
135
can move to a second position adjacent second coil
139
, as shown, when second coil
139
is energized. When armature
135
is in its second position actuation fluid cavity
148
is fluidly connected to high pressure passage
142
via a high pressure recess
146
and high pressure actuation fluid can act on a hydraulic surface
161
of an intensifier piston
160
.
INDUSTRIAL APPLICABILITY
Referring to
FIGS. 1-2
and
4
, prior to an injection event, low pressure in fuel pressurization chamber
65
prevails. Both first solenoid
31
and second solenoid
37
are de-energized and armature
35
is positioned in its first position adjacent first solenoid
31
and is held in this position by the relatively small, but sufficient, residual flux in first coil
32
. Spool valve member
45
is in its retracted position fluidly connecting actuation fluid passage
48
to low pressure passage
44
and piston
60
and plunger
63
are in their retracted, upward positions. Pressure communication passage
70
is fluidly connected to high pressure passage
56
and needle valve member
82
is in its biased position closing nozzle outlet
88
.
Just prior to an injection event, current is sent through electrical circuit
10
from negative terminal
13
to positive terminal
12
. (See
1
,
FIG. 4
a
) Second coil
39
is energized, while first coil
32
is prevented from being energized by first diode
16
. The magnetic flux created in second coil
39
is sufficient to overcome the relatively small residual flux force of first coil
32
and is sufficient to pull armature
35
to a latched position adjacent second solenoid
37
. Armature
35
is moved to this second position in an abrupt, snap action movement. Current to second coil
39
is then ended (See
2
,
FIG. 4
a
), and armature
35
remains held in this position as a result of residual flux in second coil
39
, as well as a lack of biasing force acting on armature
35
and valve member
45
. In addition, it should be appreciated that the residual flux can decay over time. Thus, if armature
35
is to remain in this position for an extended amount of time, second coil
39
may need to be briefly energized to reset the system.
When armature
35
is moved to its second position, spool valve member
45
is moved to its advanced position in a corresponding snap action manner. (See
5
,
FIG. 4
b
) When spool valve member
45
advances, actuation fluid passage
48
becomes blocked from low pressure passage
44
and opened to high pressure passage
43
via high pressure annulus
46
. High pressure is now acting on hydraulic surface
61
causing piston
60
and plunger
63
to start moving toward their advanced positions to pressurize fuel in fuel pressurization chamber
65
and nozzle chamber
84
. However, because closing hydraulic surface
81
is exposed to high pressure in needle control chamber
71
, needle valve member
82
will not be moved to its upward position to open nozzle outlet
88
. Further, it should be appreciated that piston
60
and plunger
63
move only a slight distance at this time because of hydraulic locking, which is a result of nozzle outlet
88
remaining closed. However, the slight movement of piston
60
and plunger
63
is still sufficient to raise fuel pressure within fuel pressurization chamber
65
to injection pressure levels.
Just prior to the desired start of injection, solenoid
50
is energized (See
7
,
FIG. 4
c
) and valve member
54
is pulled to its upward position by armature
52
. Needle control chamber
71
is now open to low pressure passage
58
via pressure communication passage
70
and blocked from fluid communication with high pressure passage
56
. Because high pressure is no longer acting on closing hydraulic surface
81
, the fuel pressure in nozzle chamber
84
is sufficient to overcome the bias of biasing spring
73
and needle valve member
82
moves to its open position to allow fuel spray into the combustion space (See
9
,
FIG. 4
d
).
When the desired amount of fuel has been injected, solenoid
50
is de-energized (See
8
,
FIG. 4
c
) and valve member
54
is moved to its downward position closing low pressure seat
57
under the force of biasing spring
53
. Needle control chamber
71
is now open to high pressure actuation fluid via pressure communication passage
70
. The high pressure acting on closing hydraulic surface
81
is sufficient to move needle valve member
82
downward to close nozzle outlet
88
and end injection (See
10
,
FIG. 4
d
). Because of hydraulic locking, piston
60
and plunger
63
stop their advancing movement, but do not immediately begin to retract because of high pressure acting on hydraulic surface
61
.
First coil
32
is then energized by current flow from positive terminal
12
to negative terminal
13
(See
3
,
FIG. 4
a
). The magnetic flux created in first coil
32
overcomes the residual flux in second coil
39
, and armature
35
is pulled to its first position adjacent first solenoid
31
. Current is then ended to first coil
32
and armature
35
remains in its first position as a result of residual flux in first coil
32
(See
4
,
FIG. 4
a
). When armature
35
moves to its first position, spool valve member
45
is pulled to its retracted position in a corresponding snap action manner (See
6
,
FIG. 4
b
). Actuation fluid passage
48
is now open to low pressure passage
44
via low pressure annulus
47
. With low pressure acting on hydraulic surface
61
, piston
60
and plunger
63
can move to their fully retracted positions under the force of biasing spring
64
. When plunger
63
retracts, fuel is drawn into fuel pressurization chamber
65
via fuel inlet
67
past check valve
68
.
Referring now to
FIGS. 1 and 3
, operation of dual solenoid actuator
130
will be disclosed for the present invention. Once again, it should be appreciated that dual solenoid actuator
130
could be positioned in a fuel injector
140
, similar to fuel injector
40
. Prior to an injection event, low pressure in fuel injector
140
prevails, piston
160
is in its upward position and both first solenoid coil
132
and second solenoid coil
139
are de-energized. Armature
135
is in its first position adjacent first coil
132
such that actuation fluid passage
148
is fluidly connected to low pressure passage
144
via low pressure recess
147
and annulus
149
. Just prior to the injection event, second coil
139
is briefly energized and armature
135
is moved to its second position. Actuation fluid passage
148
is now blocked from low pressure passage
144
and open to high pressure passage
142
via high pressure annulus
146
. High pressure can now act on piston
160
to move the same to its downward position, to begin pressurization of fuel within fuel injector
140
. The fuel injection event can now occur, such as in the manner disclosed for fuel injector
40
above. Near the end of the injection event, first solenoid coil
132
is energized briefly to move armature
135
back to its first position blocking actuation fluid passage
148
from high pressure passage
142
. Piston
160
can now return to its upward position, displacing actuation fluid from actuation fluid passage
148
through low pressure passage
144
.
It should be appreciated that various modifications could be made to the present invention without departing from the spirit of the invention. For instance, fuel injector
40
could include a solitary actuator which is dual solenoid actuator
30
. In this case, armature
35
could control the movement of at least one valve member that controls fluid flow to both actuation fluid passage
48
as well as to needle control chamber
71
. The at least one valve member could be a single valve member capable of connecting these fluid passages to either high or low pressure. Conversely, the at least one valve member could be two valve members connected to armature
35
and arranged in series, with each valve member controlling fluid flow to one of actuation fluid passage
48
and needle control chamber
71
. In addition, actuator
50
could be replaced by a second dual solenoid actuator to control fluid flow to needle control chamber
71
. In both instances it should be appreciated that the snap action movement of the valve member controlling fluid flow to pressure communication passage
70
would create a more abrupt change in the pressure within needle control chamber
71
. This would in turn result in a more abrupt end to the injection event.
In addition to these modifications, it should be appreciated that while the present invention has been illustrated including two current steering diodes positioned between the positive terminal and the two coils of the dual solenoid actuator, this too could be modified. For instance, the two diodes could be replaced by one or more alternative devices that perform the same function, such as another current steering mechanism, or one or more devices that restrict current flow to the respective solenoid coil to a level below a minimum threshold needed for activation. Additionally, the diodes, or other current restricting device(s), could be positioned between the negative terminal and the coils as opposed to the positioning that is illustrated. Further, in addition to the embodiments shown, it should be appreciated that the valve could be a two, three or even a four-way valve.
By utilizing the dual solenoid latching actuator of the present invention, the number of components of the electrical circuit can be reduced, in particular the number of communication lines needed to operate a dual solenoid actuator can be reduced, thus allowing the electric system to be more robust. In addition, use of the present invention can result in a more abrupt end to the injection event because flow of hydraulic fluid to the piston and plunger is controlled by the latching valve member.
Thus, those skilled in the art will appreciate that other aspects, objects and advantages of this invention can be obtained from a study of the drawings, the disclosure and the appended claims.
Claims
- 1. An actuator comprising:a body; a first solenoid coil and a second solenoid coil attached to said body; an armature being movable between a first position adjacent said first solenoid coil and a second position adjacent said second solenoid coil; an electrical circuit being electrically connected to said first solenoid coil and said second solenoid coil; said electrical circuit including at least one current restrictor positioned and arranged such that current flowing in a first direction can energize only one of said first solenoid coil and said second solenoid coil and current flowing in a second direction can energize only an other of said first solenoid coil and said second solenoid coil; wherein said armature moving from said first position to said second position when said second coil generates a magnetic flux sufficient to overcome a residual magnetic flux holding said armature in said first position; and wherein said armature moving from said second position to said first position when said first coil generates a magnetic flux sufficient to overcome a residual magnetic flux holding said armature in said second position.
- 2. The actuator of claim 1 wherein said electrical circuit includes a first terminal and a second terminal;said at least one current restrictor includes a first diode positioned between said first solenoid coil and one of said first terminal and said second terminal; said at least one current restrictor includes a second diode positioned between said second solenoid coil and one of said first terminal and said second terminal; and said first diode and said second diode being oriented in opposite directions.
- 3. The actuator of claim 1 wherein said first solenoid coil and said second solenoid coil are arranged in parallel.
- 4. The actuator of claim 1 wherein said electrical circuit is electrically connected to an electronic control module;said electrical circuit having only a solitary oath to and from said first solenoid coil; and said electrical circuit having only a solitary path to and from said second solenoid coil.
- 5. The actuator of claim 1 wherein said armature is a valve member.
- 6. A valve comprising:a valve body; a first solenoid coil and a second solenoid coil being attached to said valve body; an armature being movable between a first position adjacent said first solenoid coil and a second position adjacent said second solenoid coil; an electrical circuit being electrically connected to said first solenoid coil and said second solenoid coil; said electrical circuit including at least one current restrictor that is positioned and arranged such that current flowing in a first direction can energize only one of said first solenoid coil and said second solenoid coil and current flowing in a second direction can energize only an other of said first solenoid coil and said second solenoid coil; said armature being moved from said second position to said first position when said first solenoid coil is energized to generate a magnetic flux sufficient to overcome a residual magnetic flux holding said armature in said second position; and said armature being moved from said first position to said second position when said second solenoid coil is energized to generate a magnetic flux sufficient to overcome a residual magnetic flux holding said armature in said first position.
- 7. The valve of claim 6 wherein a valve member is operably coupled to said armature.
- 8. The valve of claim 7 wherein said electrical circuit has only a solitary path to and from said first solenoid coil; andsaid electrical circuit has only a solitary path to and from said second solenoid coil.
- 9. The valve of claim 8 wherein said at least one current restrictor includes a first diode positioned between said first solenoid coil and said first terminal;a second diode positioned between said second solenoid coil and said second terminal; and said first diode and said second diode being oriented in opposite directions.
- 10. The valve of claim 9 wherein said valve body defines a first fluid passage, a second fluid passage and a third fluid passage;said third fluid passage is open to said first fluid passage when said valve member is in a retracted position; and said third fluid passage is open to said second fluid passage when said valve member is in an advanced position.
- 11. A valve comprising:a valve body; a first solenoid coil and a second solenoid coil being attached to said valve body; an armature being movable between said first solenoid coil and said second solenoid coil; an electrical circuit being electrically connected to said first solenoid coil and said second solenoid coil; said electrical circuit including at least one current restrictor that is positioned and arranged such that current flowing in a first direction can energize only one of said first solenoid coil and said second solenoid coil and current flowing in a second direction can energize only an other of said first solenoid coil and said second solenoid coil; said armature being moved to a first position adjacent said first solenoid coil when said first solenoid coil is energized; said armature being moved to a second position adjacent said second solenoid coil when said second solenoid coil is energized; a valve member is operably coupled to said armature; said electrical circuit includes a solitary first communication line operably connecting a first terminal to said first solenoid coil and said second solenoid coil; a solitary second communication line operably connecting a second terminal to said first solenoid coil and said second solenoid coil; said at least one current restrictor includes a first diode positioned between said first solenoid coil and said first terminal; a second diode positioned between said second solenoid coil and said second terminal; said first diode and said second diode being oriented in opposite directions; said valve body defines a first fluid passage, a second fluid passage and a third fluid passage; said third fluid passage is open to said first fluid passage when said valve member is in a retracted position; and said third fluid passage is open to said second fluid passage when said valve member is in an advanced position; said first fluid passage is a high pressure passage fluidly connected to a high pressure source; said second fluid passage is a low pressure passage fluidly connected to a low pressure reservoir; and said third fluid passage is an actuation fluid passage.
- 12. The valve of claim 11 wherein said valve is a portion of a hydraulic device.
- 13. The valve of claim 12 wherein said hydraulic device is a hydraulically actuated fuel injector.
- 14. The valve of claim 13 wherein said valve member is hydraulically balanced.
- 15. The valve of claim 14 wherein said hydraulically actuated fuel injector includes a needle valve member having a closing hydraulic surface exposed to fluid pressure in a needle control chamber.
- 16. A method of controlling a valve comprising:providing a valve assembly including a first solenoid coil, a second solenoid coil and a valve member operably coupled to an armature; electrically connecting said first solenoid coil and said second solenoid coil to an electrical circuit; moving said valve member from a second position to a first position, at least in part by energizing said first solenoid coil and preventing energization of said second solenoid coil such that magnetic flux generated by the energized coil overcomes a residual magnetic flux holding the armature adjacent the unenergized coil; and moving said valve member from said first position to said second position, at least in part by energizing said second solenoid coil and preventing energization of said first solenoid coil such that magnetic flux generated by the energized coil overcomes a residual magnetic flux holding the armature adjacent the unenergized coil.
- 17. The method of claim 16 wherein said step of electrically connecting includes the steps of electrically connecting said first solenoid coil and said second solenoid coil to a positive terminal via respective solitary electrical paths; andelectrically connecting said first solenoid coil and said second solenoid coil to a negative terminal via respective solitary electrical paths.
- 18. The method of claim 16 including the steps of positioning a first diode between said positive terminal and said first solenoid coil and a second diode between said positive terminal and said second solenoid coil; andorienting said second diode in an opposite direction from said first diode.
- 19. The method of claim 16 including the step of arranging said first solenoid coil and said second solenoid coil in parallel.
- 20. The method of claim 16 wherein said step of moving said valve member to said first position includes a step of allowing current flow a first direction while preventing current flow through said second solenoid coil; andsaid step of moving said valve member to said second position includes a step of allowing current flow in a second direction while preventing current flow through said first solenoid coil, wherein said second direction is in opposition to said first direction.
US Referenced Citations (21)