Claims
- 1. A method of silylating a porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material, comprising:
- (I) contacting a hydroxyl-bearing porous material with less than a stoichiometric equivalent, based on the hydroxyl content of the porous material, of a rapidly reacting silane;
- (II) allowing the mixture from (I) to react and form covalent bonds by reaction with the exterior surface hydroxyl groups thereby treating the porous material exterior surface;
- (III) thereafter, contacting and mixing the treated porous material from (II) with a second reactive silane, different than the silane of steps (I) and (II), for a period of time to allow the reactive silane, or its silanol-bearing hydrolysis product, to diffuse into the interior of the porous material and covalently bond by reaction with hydroxyl groups on the interior surface of the porous material, and
- (IV) subsequently isolating the silylated porous material from the mixture of (III).
- 2. A method as claimed in claim 1, wherein in step (I), the rapidly reacting silane is gradually added to a liquid suspension of the porous material.
- 3. A method as claimed in claim 1, wherein in step (I), the rapidly reacting silane is gradually added to a rapidly stirred solvent which is in direct contact with non-particulate porous material.
- 4. A method as claimed in claim 1, wherein in step (I), the rapidly reacting silane as a vapor in a vacuum is intimately contacted with the porous material.
- 5. A method as claimed in claim 1, wherein in step (I), a carrier gas is used to bring a vapor of the rapidly reacting silane into contact with the porous material.
- 6. A method as claimed in claim 1 wherein in step (III), the product from step (II) is contacted with a reactive silane in solution.
- 7. A method as claimed in claim 1 wherein in step (III), the product from step (II) is contacted with a vapor of a reactive silane.
- 8. A method as claimed in claim 1 wherein step (I) and step (II) are carried out at a temperature in the range of 0.degree. C. to 400.degree. C.
- 9. A method as claimed in claim 1 wherein step (I) and step (II) are carried out at a temperature in the range of 20.degree. C. to 200.degree. C.
- 10. A method as claimed in claim 1 wherein step (III) is carried out at a temperature in the range of 0.degree. C. to 300.degree. C.
- 11. A method as claimed in claim 1 wherein step (III) is carried out at a temperature in the range of 70.degree. C. to 120.degree. C.
- 12. A method as claimed in claim 1 wherein there is used an aprotic solvent in step (I).
- 13. A composition of matter comprising a silylated porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material which has been prepared by a method comprising
- (I) contacting a hydroxyl-bearing porous material with less than a stoichiometric equivalent, based on the hydroxyl content of the porous material, of a rapidly reacting silane;
- (II) allowing the mixture from (I) to react and form covalent bonds by reaction with the exterior surface hydroxyl groups thereby treating the porous material exterior surface;
- (III) thereafter, contacting and mixing the treated porous material from (II) with a second reactive silane, different than the silane of steps (I) and (II), for a period of time to allow the reactive silane, or its silanol-bearing hydrolysis product to diffuse into the interior of the porous material and covalently bond by reaction with hydroxyl groups on the interior surface of the porous material, and
- (IV) subsequently isolating the silyated porous material from the mixture of (III).
- 14. A composition as claimed in claim 13 wherein the groups formed by steps (I) and (II) are derived from rapidly reacting silanes selected from a group consisting of
- (i) disubstituted amides wherein the amides are selected from a group consisting of
- (a) N,N-disubstituted amides having the general formula ##STR15## and (b) N,O-disubstituted amides having the general formula ##STR16## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv) (CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR17## (i) ##STR18## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR19## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1
- wherein R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups, R' is substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and neither a nor b has a value of zero;
- (ii) substituted amines wherein the amines are selected from a group consisting of
- (a) N,N,N-trisubstituted amines having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic amines, wherein the heterocyclic amines are selected from the group consisting of ##STR20## wherein in said formulae R.sup.v and R.sup.viii are selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR21## (h) ##STR22## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR23## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1
- wherein R.sup.vi is indepentently selected from methyl, ethyl and phenyl groups, R.sup.vii is independently selected from methyl, ethyl and phenyl groups, R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero; and
- (iii) thioethers selected from the group consisting of (a) thioethers having general formula R.sup.x R.sub.2.sup.xi SiSR.sup.xii and (b) thioethers having the general formula (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 NR.sup.xiii (CH.sub.2).sub.2 N(R.sup.xiii).sub.2,
- (g) ##STR24## (h) ##STR25## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2 ; (j) ##STR26## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1
- R.sup.xi is indendently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl.
- 15. A composition of matter consisting of silylated porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material which has been prepared by a method comprising
- (I) contacting a hydroxyl-bearing porous material with less than or equal to two-thirds of the amount representing saturation coverage of a residue from silanes having rapidly reacting leaving groups, based on the hydroxyl content of the porous material, of a silane having rapidly leaving groups, said silane selected from a group consisting of
- (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group cosisting of:
- (a) N,N-disubstituted amidosilanes having the general formula
- (R)(R").sub.a Si{N(R'")CR'}.sub.b
- and
- (b) N,O-disubstituted aminosilanes having the general formula ##STR27## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR28## (i) ##STR29## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR30## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and b does not have a value of zero;
- (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted aminosilanes having the formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR31## (iii) thioethersilanes selected from the group consisting of thioethersilanes having the general formula (a) R.sup.x R.sub.2.sup.xi SiSR.sup.xii and (b) (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 N(R.sup.xiii)(CH.sub.2).sub.2 NR.sup.xiii).sub.2,
- (g) ##STR32## (h) ##STR33## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR34## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl;
- (II) allowing the mixture from (I) to react and form covalent bonds by reaction with the surface hydroxyl groups thereby predominantly treating the porous exterior surface;
- (III) thereafter, contacting and mixing the treated porous material from (II) with a second silane, different than the silane of steps (I) and (II), for a period of time to allow the silane, or its silanol-bearing hydrolysis product, to diffuse into the interior of the porous material and covalently bond by reaction with hydroxyl groups on the interior surface of the porous material;
- (IV) subsequently isolating the silulated porous material from the mixture of (III), wherein silulated porous material character exists when certain conditions exist, said conditions being selected from the group consisting of ##EQU2## wherein .GAMMA..sub.1 (E) is the external surface density in Molecules/nM.sup.2 as inferred by a method which selectively analyzes the external surface such as Electron Spectroscopy for Chemical Analysis, and wherein .GAMMA..sub.1 (A) and .GAMMA..sub.2 (A) are like measurements of average surface density as measured by bulk analysis, and wherein subscripts 1 and 2 refer to the treated material of steps II and III, respectively.
- 16. A composition as claimed in claim 15, wherein the groups formed by steps (I) and (II) are derived from amidosilanes consisting of disubstituted amidosilanes having the general formula ##STR35## and wherein R is selected from hydrogen, allyl, vinyl, and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR36## (i) ##STR37## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR38## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- where n is at least 2, R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R" and R'" are each independently selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and neither a nor b has a value of zero.
- 17. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR39##
- 18. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR40##
- 19. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR41##
- 20. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR42## PG,52
- 21. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR43##
- 22. A composition as claimed in claim 16 wherein the disubstituted amidosilane has the formula ##STR44##
- 23. A composition as claimed in claim 15 wherein the groups formed by steps (I) and (II) are derived from amidosilanes consisting of disubstituted amidosilanes having the general formula ##STR45## wherein R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR46## (i) ##STR47## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3)--CH.sub.2, (k) ##STR48## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen and R" and R.sup.iv are independently selected from methyl, ethyl and phenyl groups.
- 24. A composition as claimed in claim 23 wherein the disubstituted amidosilane has the formula ##STR49##
- 25. A composition claimed in claim 23 wherein the disubstituted amidosilane has the formula ##STR50##
- 26. A composition as claimed in claim 15 wherein the groups formed by steps (I) and (II) are derived from aminosilanes which are N,N,N trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d wherein R.sup.v and R.sup.vii are selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR51## (h) ##STR52## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR53## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; each R.sup.vii is independently selected from methyl, ethyl and phenyl groups, R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero.
- 27. A composition as claimed in claim 26 wherein the trisubstituted aminosilane has the formula (CH.sub.3).sub.3 SiN(C.sub.2 H.sub.5).sub.2.
- 28. A composition as claimed in claim 26 wherein the trisubstituted aminosilane has the formula (CH.sub.3).sub.3 SiN(CH.sub.3).sub.2.
- 29. A composition as claimed in claim 15 wherein the groups formed by steps (I) and (II) are derived from aminosilanes which are heterocylic aminosilanes which are selected from a group consisting of ##STR54## wherein R.sup.viii is independently selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR55## (h) ##STR56## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR57## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero.
- 30. A composition as claimed in claim 29 wherein the heterocyclic aminosilane has the formula ##STR58##
- 31. A composition as claimed in claim 29 wherein the heterocyclic aminosilane has the formula ##STR59##
- 32. A composition as claimed in claim 29 wherein the heterocyclic aminosilane has the formula ##STR60##
- 33. A composition as claimed in claim 29 wherein the hetrocyclic aminosilane has the formula ##STR61##
- 34. A composition as claimed in claim 15 wherein the groups formed by steps (I) and (II) are derived from thioethersilanes having the general formula (R.sup.x)(R.sup.xi).sub.2 SiS(R.sup.xii) wherein R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (g) ##STR62## (h) ##STR63## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR64## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi and R.sup.xii are each independently selected from methyl, ethyl, and phenyl groups; R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl groups.
- 35. A composition as claimed in claim 34 wherein the thioethersilane has the formula (CH.sub.3).sub.3 SiSCH.sub.3.
- 36. A composition as claimed in claim 34 wherein the thioethersilane has the formula (CH.sub.3).sub.3 SiS(CH.sub.2).sub.5 CH.sub.3.
- 37. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from silanes having the general formula
- (R.sup.xvi O).sub.f (R.sup.xvii).sub.g SiQ'".sub.h
- wherein R.sup.xvi is an alkyl radical having 1 to 4 carbon atoms or hydrogen; R.sup.xvii is an alkyl radical of 1 to 4 carbon atoms or phenyl; the value of f is 1, 2 or 3; the value of g is 0, 1 or 2: the value of h is 1 or 2 wherein f+g+h equals 4; Q'" is a radical selected from a group consisting of
- (a) --CH.sub.2 CH.sub.2 CH.sub.2 OC(O)(CH.sub.3).dbd.CH.sub.2,
- (b) --CH.sub.2 CH.sub.2 CH.sub.2 NH.sub.2,
- (c) --CH.sub.2 CH.sub.2 CH.sub.2 NHCH.sub.2 CH.sub.2 NH.sub.2,
- (d) ##STR65## (e) ##STR66## (f) --CH.sub.2 CH.sub.2 CH.sub.2 SH, (g) --CH.sub.2 CH.sub.2 CH.sub.2 Cl,
- (h) --CH.sub.2 CH.sub.2 CH.sub.2 NHCH.sub.2 CH.sub.2 NHCH.sub.2 C.sub.6 H.sub.4 CH.dbd.CH.sub.2.HCl,
- (i) --CH.sub.2 CH.sub.2 CH.sub.2 N.sup..sym. (CH.sub.3).sub.2 C.sub.18 H.sub.37 Cl.sup.-,
- (j) --CH.sub.2 CH.sub.2 CH.sub.2 N.sup..sym. CH.sub.3 (C.sub.12 H.sub.25).sub.2 Cl.sup.-,
- (k) ##STR67## (l) alkyl groups of less than twenty carbon atoms, (m) aryl groups of less than twelve carbon atoms,
- (n) hydrogen,
- (o) vinyl, and
- (p) allyl.
- 38. A composition as claimed in claim 37 wherein Q'" is --(CH.sub.2).sub.3 NH(CH.sub.2).sub.2 NH.sub.2.
- 39. A composition as claimed in claim 37 wherein Q'" is --(CH.sub.2).sub.3 NH.sub.2.
- 40. A composition as claimed in claim 37 wherein Q'" is ##STR68##
- 41. A composition as claimed in claim 37 wherein Q'" is --(CH.sub.2).sub.3 N.sup..sym. (CH.sub.3).sub.2 C.sub.18 H.sub.37 Cl.sup.-.
- 42. A composition as claimed in claim 37 wherein Q'" is --(CH.sub.2).sub.g CH.sub.3.
- 43. A composition as claimed in claim 37 wherein Q'" is --(CH.sub.2).sub.17 CH.sub.3.
- 44. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from silanes selected from a group consisting of (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group consisting of
- (a) N,N-disubstituted amidosilanes having the general formula ##STR69## and (b) N,O-disubstituted amidosilanes having the general formula ##STR70## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR71## (i) ##STR72## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR73## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and neither a nor b has a value of zero;
- (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR74## wherein in said formulae R.sup.v and R.sup.viii are selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR75## (h) ##STR76## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR77## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.vi is independently selected from methyl, ethyl and phenyl groups; R.sup.vii is independently selected from methyl, ethyl and phenyl groups; R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero; and
- (iii) thioethersilanes selected from the group consisting of (a) thioethersilanes having the general formula R.sup.x R.sub.2.sup.xi SiSR.sup.xii and (b) thioethersilanes having the general formula (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (g) ##STR78## (h) ##STR79## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR80## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl.
- 45. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from silanes selected from disubstituted amidosilanes having the general formula ##STR81## wherein R is selected from hydrogen, allyl, vinyl, and Q wherein Q is selected from from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR82## (i) ##STR83## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR84## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R" and R'" are each independently selected from methyl, ethyl and phenyl groups: a+b has a value of 3 and neither a nor b has a value of zero.
- 46. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR85##
- 47. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR86##
- 48. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR87##
- 49. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR88##
- 50. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR89##
- 51. A composition as claimed in claim 45 wherein the disubstituted amidosilane has the formula ##STR90##
- 52. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from amidosilanes consisting of disubstituted amidosilanes having the general formula (R)(R").sub.2 SiN.dbd.C{OSi(R)(R").sub.2 }R' wherein R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR91## (i) ##STR92## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR93## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen and R" is independently selected from methyl, ethyl and phenyl groups.
- 53. A composition as claimed in claim 52 wherein the disubstituted amidosilane has the formula ##STR94##
- 54. A composition as claimed in claim 52 wherein the disubstituted amidosilane has the formula ##STR95##
- 55. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from aminosilanes which are trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d wherein R.sup.v is selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR96## (h) ##STR97## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2 ; (j) ##STR98## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2: R.sup.vi and R.sup.vii are each independently selected from methyl, ethyl and phenyl groups; R.sup.viii is independently selected from alkyl groups of 1 to 6 carbon atoms; R.sup.ix is independently selected from hydrogen, methyl, ethyl and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero.
- 56. A composition as claimed in claim 55 wherein the trisubstituted aminosilane has the formula (CH.sub.3).sub.3 SiN(C.sub.2 H.sub.5).sub.2.
- 57. A composition as claimed in claim 55 wherein the trisubstituted aminosilane has the formula (CH.sub.3).sub.3 SiN(CH.sub.3).sub.2.
- 58. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from aminosilanes which are heterocyclic aminosilanes which are selected from a group consisting of ##STR99## wherein R.sup.viii is independently selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR100## (h) ##STR101## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR102## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2 R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups.
- 59. A composition as claimed in claim 58 wherein the heterocyclic aminosilane has the formula ##STR103##
- 60. A composition as claimed in claim 58 wherein the heterocyclic aminosilane has the formula ##STR104##
- 61. A composition as claimed in claim 58 wherein the heterocyclic aminosilane has the formula ##STR105##
- 62. A composition as claimed in claim 58 wherein the heterocyclic aminosilane has the formula ##STR106##
- 63. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from thioethersilanes having the general formula (R.sup.x)(R.sup.XI).sub.2 SiS(R.sup.xii) wherein R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (g) ##STR107## (h) ##STR108## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR109## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi and R.sup.xii are each independently selected from methyl, ethyl, and phenyl groups; R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl groups.
- 64. A composition as claimed in claim 63 wherein the thioethersilane has the formula (CH.sub.3).sub.3 SiSCH.sub.3.
- 65. A composition as claimed in claim 63 wherein the thioethersilane has the formula (CH.sub.3).sub.3 SiS(CH.sub.2).sub.5 CH.sub.3.
- 66. A composition as claimed in claim 15 wherein the groups reacted to the porous interior surface in step (III) are derived from common silanes having the general formula R.sup.xv.sub.4-e SiX.sub.e wherein R.sup.xv is independently selected from hydrogen, alkyl groups having 1 to 4 carbon atoms, phenyl, vinyl and allyl; X is a hydrolyzable radical selected from chlorine, alkoxy having 1 to 4 carbon atoms, acetoxy, amine and amido radicals and e has a value of 1, 2 or 3.
- 67. A composition as claimed in claim 15 wherein the porous material is a silica gel.
- 68. A composition as claimed in claim 15 wherein the porous material is alumina.
- 69. A composition as claimed in claim 15 wherein the porous material is titania.
- 70. A composition as claimed in claim 15 wherein the porous material is zirconia.
- 71. A method of silylating a porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material, comprising:
- (A) contacting a hydroxyl-bearing porous material with less than or equal to two-thirds of the amount representing saturation coverage of a residue from silanes having rapidly reacting leaving groups, said silane selected from a group consisting of
- (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group consisting of;
- (a) N,N-disubstituted amidosilanes having the general formula
- (R)(R").sub.a Si{N(R'")CR'}.sub.b
- and
- (b) N,O-disubstituted amidosilanes having the general formula ##STR110## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR111## (i) ##STR112## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR113## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and b does not have a value of zero; (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR114## (iii) thioethersilanes selected from the group consisting of (a) thioethers having the general formula R.sup.x R.sub.c.sup.xi Si(SR.sup.xii).sub.d and (b) thioethers having the general formula (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH2)3NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 N(R.sup.xiii)(CH.sub.2).sub.2 N(R.sup.xiii).sub.2,
- (g) ##STR115## (h) ##STR116## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR117## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups; R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl; c+d has a value of 3 and d does not have a value of zero;
- (B) allowing the mixture from (A) to react and form covalent bonds by reaction with the exterior surface hydroxyl groups thereby treating the porous material exterior surface,
- (C) subsequently isolating the silylated porous material from the mixture of (B).
- 72. A method as claimed in claim 71, wherein in step (A), the rapidly reacting silane is gradually added to a rapidly mixed liquid suspension of the porous material.
- 73. A method as claimed in claim 71, wherein in step (A), the rapidly reacting silane is gradually added to a rapidly stirred solvent which is in direct contact with non-particulate porous material.
- 74. A method as claimed in claim 71, wherein in step (A), the rapidly reacting silane as a vapor in a vacuum is intimately contacted with the porous material.
- 75. A method as claimed in claim 71, wherein in step (A), a carrier gas is used to bring the vapor of a rapidly reacting silane into contact with the porous material.
- 76. A method as claimed in claim 71, wherein step (A) and step (B) are carried out a temperature in the range of 0.degree. C. to 400.degree. C.
- 77. A method as claimed in claim 71, wherein step (A) and step (B) are carried out at a temperature in the range of 20.degree. C. to 200.degree. C.
- 78. A composition of matter consisting of silylated porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material which has been prepared by a method comprising (I) contacting a hydroxyl-bearing porous material with less than or equal to two-thirds of any amount representing saturation coverage of a residue from a silane having rapidly reacting leaving groups, based on the hydroxyl content of the porous material, said silane selected from
- (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group consisting of;
- (a) N,N-disubstituted amidosilanes having the general formula ##STR118## and (b) N,O-disubstituted amidosilanes having the general formula ##STR119## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR120## (i) ##STR121## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR122## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and b does not have a value of zero;
- (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR123## (iii) thioethersilanes selected from the group consisting of (a) thioethersilanes having the general formula R.sup.x R.sub.c.sup.xi Si(SR.sup.xii).sub.d and (b) thioethersilanes having the general formula (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 N(R.sup.xiii)(CH.sub.2).sub.2 N(R.sup.xiii).sub.2,,
- (g) ##STR124## (h) ##STR125## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR126## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl, c+d has a value of 3 and d does not have a value of zero;
- (II) allowing the mixture from (I) to react and form covalent bonds by reaction with the surface hydroxyl groups thereby predominantly treating the porous exterior surface.
- (III) subsequently isolating the silylated porous material from the mixture of (II). wherein silylated porous material exists when certain conditions exist, said conditions being selected from the group consisting of ##EQU3## wherein .GAMMA..sub.1 (E) is the external surface density in Molecules/nM.sup.2 of the reaction product of step (II) as inferred by a method which selectively analyzes the external surface such as Electron Spectroscopy for Chemical Analysis, and wherein .GAMMA..sub.1 (A) is a like measurement of average surface density as measured by bulk analysis.
- 79. A composition as claimed in claim 78 wherein the groups formed by steps (I) and (II) are derived from rapidly reacting silanes selected from a group consisting of
- (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group consisting of
- (a) N,N-disubstituted amidosilanes having the general formula ##STR127## and (b) N,O-disubstituted amidosilanes having the general formula ##STR128## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR129## (i) ##STR130## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR131## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R" is independently selected from methyl, ethyl and phenyl groups; R"' is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; a+b has a value of 3 and neither a nor b has a value of zero;
- (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted amines having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR132## wherein in said formulae R.sup.v and R.sup.viii are selected from a group consisting of hydrogen, allyl, vinyl and Q' wherein Q' is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR133## (h) ##STR134## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR135## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.vi is independently selected from methyl, ethyl and phenyl groups; R.sup.vii is independently selected from methyl, ethyl and phenyl groups; R.sup.ix is independently selected from alkyl groups of 1 to 6 carbon atoms and phenyl groups; c+d has a value of 3 and neither c nor d has a value of zero; and
- (iii) thioethersilanes selected from the group consisting of (a) thioethersilanes having the general formula R.sup.x R.sub.2.sup.xi SiSR.sup.xii and (b) thioethersilanes having the general formula (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 SR.sup.ix,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.ix,
- (f) --(CH.sub.2).sub.3 N(R.sup.ix)(CH.sub.2).sub.2 N(R.sup.ix).sub.2,
- (g) ##STR136## (h) ##STR137## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR138## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- wherein n is at least 2; R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl.
- 80. A method of silylating a porous material having an external zone which comprises the external surfaces of the porous material and having an internal zone which comprises the internal surfaces of the porous material, comprising:
- (I) contacting a hydroxyl-bearing porous material with less than or equal to two-thirds of the amount representing saturating coverage of a residue from silanes having rapidly reacting leaving groups, said silane selected from a group consisting of
- (i) disubstituted amidosilanes wherein the amidosilanes are selected from a group cosisting of;
- (a) N,N-disubstituted amidosilanes having the general formula ##STR139## and (b) N,O-disubstituted amidosilanes having the general formula ##STR140## wherein in said formulae, R is selected from hydrogen, allyl, vinyl and Q wherein Q is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.2).sub.3 Cl,
- (e) --(CH.sub.2).sub.3 SR.sup.iv,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.iv,
- (g) --(CH.sub.2).sub.3 N(R.sup.iv)(CH.sub.2).sub.2 N(R.sup.iv).sub.2,
- (h) ##STR141## (i) ##STR142## (j) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (k) ##STR143## and (l) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1 ;
- wherein n is at least 2 and R" is independently selected from methyl, ethyl and phenyl groups; R'" is selected from methyl, ethyl and phenyl groups; R' is a substituted or unsubstituted alkyl group of from 1 to 6 carbon atoms or hydrogen; R.sup.iv is selected from methyl, ethyl and phenyl groups; a+b has a value of 3 and b does not have a value of zero:
- (ii) substituted aminosilanes wherein the aminosilanes are selected from a group consisting of
- (a) N,N,N-trisubstituted aminosilanes having the general formula (R.sup.v)(R.sup.vi).sub.c Si(NR.sup.vii.sub.2).sub.d and
- (b) heterocyclic aminosilanes, wherein the heterocyclic aminosilanes are selected from the group consisting of ##STR144## (iii) thioethersilanes selected from the group consisting of thioethersilanes having the general formula (a) R.sup.x R.sub.c.sup.xi Si(SR.sup.xii).sub.d and (b) (R.sup.x R.sub.2.sup.xi Si).sub.2 S wherein in said formulae, R.sup.x is selected from a group consisting of hydrogen, allyl, vinyl and Q" wherein Q" is selected from a group consisting of
- (a) alkyl groups having less than twenty carbon atoms,
- (b) aryl groups having less than twenty carbon atoms,
- (c) --(CH.sub.2).sub.2 CF.sub.3,
- (d) --(CH.sub.3).sub.3 SR.sup.xiii,
- (e) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (f) --(CH.sub.2).sub.3 NR.sub.2.sup.xiii,
- (g) ##STR145## (h) ##STR146## (i) --(CH.sub.2).sub.3 OC(O)C(CH.sub.3).dbd.CH.sub.2, (j) ##STR147## and (k) --C.sub.2 H.sub.4 C.sub.n F.sub.2n+1,
- R.sup.xi is independently selected from methyl, ethyl and phenyl groups; R.sup.xii is independently selected from methyl, ethyl and phenyl groups, R.sup.xiii is independently selected from alkyl groups having 1 to 6 carbon atoms and phenyl; c+d has a value of 3 and d does not have a value of zero;
- (II) allowing the mixture from (I) to react and form covalent bonds by reaction with the exterior surface hydroxyl groups thereby treating the porous material exterior surface;
- (III) thereafter, contacting and mixing the treated porous material from (II) with a second reactive silane, different than the silane of steps (I) and (II), for a period of time to allow the reactive silane. or its silanol-bearing hydrolysis product, to diffuse into the interior of the porous material and covalently bond by reaction with hydroxyl groups on the interior surface of the porous material; and
- (IV) subsequently isolating the silylated porous material from the mixture of (III).
- 81. A method as claimed in claim 80, wherein in step (I), the rapidly reacting silane is gradually added to a liquid suspension of the porous material.
- 82. A method as claimed in claim 80, wherein in step (I), the rapidly reacting silane is gradually added to a rapidly stirred solvent which is in direct contact with non-particulate porous material.
- 83. A method as claimed in claim 80, wherein in step (I), the rapidly reacting silane as a vapor in a vacuum is intimately contacted with the porous material.
- 84. A method as claimed in claim 80,, wherein in step (I), a carrier gas is used to bring a vapor of the rapidly reacting silane into contact with the porous material.
- 85. A method as claimed in claim 80, wherein in step (III), the product from step (II) is contacted with a reactive silane in solution.
- 86. A method as claimed in claim 80, wherein in step (III), the product from step (II) is contacted with a vapor of a reactive silane.
- 87. A method as claimed in claim 80, wherein step (I) and step (II) are carried out at a temperature in the range of 0.degree. C. to 400.degree. C.
- 88. A method as claimed in claim 80, wherein step (I) and step (II) are carried out at a temperature in the range of 20.degree. C. to 200.degree. C.
- 89. A method as claimed in claim 80, wherein step (III) is carried out at a temperature in the range of 0.degree. C. to 300.degree. C.
- 90. A method as claimed in claim 80, wherein step (III) is carried out at a temperature in the range of 70.degree. C. to 120.degree. C.
Parent Case Info
This is a continuation in part of application Ser. No. 154,754, filed Feb. 11, 1988, now abandoned, which is a continuation in part of application Ser. No. 901,349, filed Aug. 28, 1986, now abandoned, which is a continuation of application Ser. No. 736,030 filed May 20, 1985, now abandoned, which is a continuation of Ser. No. 598,091, filed Apr. 9, 1984, now abandoned.
US Referenced Citations (16)
Non-Patent Literature Citations (5)
Entry |
Poole, C. F.--Recent Advances in Silylation of Organic Compounds for Gas Chromotography--Chap. 4, K. Blan & C. King-Heyden, London, 1977--pp. 152-200. |
J. Phys. Chem.--Hertz et al.--vol. 75--No. 14--1971. |
J. of Coll. & Int. Sci.--Chmieloewiec et al.--vol. 94, No. 2, Aug. 1983. |
Advances in Coll. & Int. Sci.--Boksanyi et al.--6--(1976)--pp. 95-137. |
Intro. to Mod. Liq. Chrom.--Snyder et al.--2 Ed.--Wiley Interscience, N.Y., 1979. |
Continuations (2)
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Number |
Date |
Country |
Parent |
736030 |
May 1985 |
|
Parent |
598091 |
Apr 1984 |
|
Continuation in Parts (2)
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Number |
Date |
Country |
Parent |
154754 |
Feb 1988 |
|
Parent |
901349 |
Aug 1986 |
|