The present invention relates to gas turbine engine combustors and, more particularly, to a wall structure for a gas turbine engine combustor.
A gas turbine engine may be used to power various types of vehicles and systems. A particular type of gas turbine engine that may be used to power aircraft is a turbofan gas turbine engine. A turbofan gas turbine engine may include, for example, five major sections, a fan section, a compressor section, a combustor section, a turbine section, and an exhaust section. The fan section is positioned at the front, or “inlet” section of the engine, and includes a fan that induces air from the surrounding environment into the engine, and accelerates a fraction of this air toward the compressor section. The remaining fraction of air induced into the fan section is accelerated into and through a bypass plenum, and out the exhaust section.
The compressor section raises the pressure of the air it receives from the fan section to a relatively high level. The compressed air from the compressor section then enters the combustor section, where a ring of fuel nozzles injects a steady stream of fuel into a combustor. The injected fuel is ignited by a burner, which significantly increases the energy of the compressed air.
The high-energy compressed air from the combustor section then flows into and through the turbine section, causing rotationally mounted turbine blades to rotate and generate energy. The air exiting the turbine section is exhausted from the engine via the exhaust section, and the energy remaining in this exhaust air aids the thrust generated by the air flowing through the bypass plenum.
The exhaust air exiting the engine may include varying levels of one or more pollutants. For example, the exhaust air may include, at varying levels, certain oxides of nitrogen (NOx), carbon monoxide (CO), unburned hydrocarbons (UHC), and smoke. In recent years, environmental concerns have placed an increased emphasis on reducing these, and other, exhaust gas emissions from gas turbine engines. In some instances, emission-based landing fees are imposed on aircraft that do not meet certain emission standards. As a result, engine ownership and operational costs can increase. One means of addressing the emission issue is by reduction of the unwanted emissions from within the combustor section. During operation, the combustion process that takes place in the combustor section results in the combustor walls being exposed to extremely high temperatures. In order to reduce unwanted emissions, more air is needed for cooling within the combustor section. Typically, the amount of air coming from the compressor section of a gas turbine engine is fixed for a given thermodynamic cycle. This means that there is less air available for cooling of the combustor walls. The reduction in cooling air for the combustor typically results in higher metal temperatures. Furthermore, combustors with single wall annular construction suffer from hoop stress effects. The high metal temperature due to less cooling air coupled with high hoop stress due to monolithic construction of combustors results in premature failures and reduced durability.
Accordingly, there is a need for a superior combustor design that incorporates improved mechanical arrangement and efficient cooling techniques. In addition, there is a need for a gas turbine engine that can operate with reduced levels of exhaust gas emissions and/or that can reduce the likelihood of an owner being charged an emission-based landing fee and/or can reduce ownership and operational costs.
The present invention provides a dual wall structure for a combustor of a gas turbine engine and a combustor for a gas turbine engine that includes the dual wall structure.
In one embodiment, and by way of example only, there is provided a dual wall structure for a combustor of a gas turbine engine comprising: a combustor dome; an outer liner coupled to said combustor dome; and an inner liner coupled to said combustor dome and spaced a distance from said outer liner. Each of said outer liner and said inner liner comprise: an outer wall; and an inner wall coupled to the outer wall and separated from the outer wall by a finite distance. The inner wall comprising a plurality of forward heat shield panels, each having a hot side and a cold side, the cold side including a plurality of side rails, a forward rail and an aft rail that when coupled to the outer wall define a cavity there between. A plurality of cavities are formed by the plurality of forward heat shield panels. The inner wall further comprising a plurality of aft heat shield panels, each having a hot side and a cold side, the cold side including a plurality of side rails, a forward rail and an aft rail that when coupled to the outer wall define a cavity there between. A plurality of cavities are formed by the plurality of aft heat shield panels. Each of said outer liner and said inner liner further comprising a plurality of threaded studs extending substantially perpendicular from a surface of the cold side of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels. Each of the plurality of threaded studs comprising a threaded cylindrical component coupled to a platform. The aft rail of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels includes a plurality of controlled openings formed therein providing fluidic communication between each of the plurality of cavities and the surface of the hot sides of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels. The longitudinal length of the combustor is spanned by a single forward heat shield panel of the plurality of forward heat shield panels and by a single aft heat shield panel of the plurality of aft heat shield panels. Each of the plurality of forward heat shield panels and the plurality of aft heat shield panels includes a plurality of effusion holes for allowing the coolant to flow from the cold side to the hot side and form a cooling film on the surface of the hot side.
In another exemplary embodiment, and by way of example only, there is provided a dual wall structure for a combustor of a gas turbine engine including a combustor dome; an outer liner coupled to said combustor dome; and an inner liner coupled to said combustor dome and spaced a distance from said outer liner. Each of said outer liner and said inner liner comprise an outer wall including a plurality of impingement holes formed therein for allowing a coolant to flow therethrough; and an inner wall coupled to the outer wall. The inner wall comprising a plurality of forward heat shield panels and a plurality of aft heat shield panels, each having a hot side and a cold side. Each of the plurality of forward heat shield panels and the plurality of aft heat shield panels further comprising a plurality of side rails, a forward rail, and an aft rail extending substantially perpendicular from a surface of the cold side, the plurality of side rails, the forward rail and the aft rail defining a cavity between the inner wall and the outer wall when coupled together. A plurality of cavities are formed by the plurality of forward heat shield panels and said plurality of aft heat shield panels. Each of the plurality of forward heat shield panels and the plurality of aft heat shield panels further comprising a plurality of threaded studs extending substantially perpendicular from the surface of the cold side and through a plurality of holes defined in the outer wall. Each of the plurality of threaded studs comprising a threaded cylindrical component coupled to a platform and providing a means for coupling each of the plurality of forward heat shield panels and the plurality of aft heat shield panels to the outer wall. The aft rail of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels includes a plurality of controlled openings formed therein, the plurality of controlled openings providing fluidic communication between each of the plurality of cavities and the surface of the hot side of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels. A longitudinal length of the combustor is spanned by a single forward heat shield panel of the plurality of forward heat shield panels and by a single aft heat shield panel of the plurality of aft heat shield panels.
In yet another exemplary embodiment, and by way of example only, there is provided a combustor for a gas turbine engine including an outer liner and an inner liner coupled to a combustor dome, wherein the inner liner and the outer liner define a combustion chamber there between. An outer wall comprises a portion of each of the outer liner and the inner liner. A plurality of forward heat shield panels and a plurality of aft heat shield panels comprise a portion of each the outer liner and the inner liner. A plurality of threaded studs extend substantially perpendicular from a surface of each of the plurality of forward heat shield panels and the plurality of aft heat shield panels. Each of the plurality of threaded studs comprising a threaded cylindrical component coupled to a platform with brazing. Each of the plurality of forward heat shield panels and the plurality of aft heat shield panels has a hot side and a cold side; the cold side having a plurality of side rails, a forward rail and an aft rail that when coupled to the outer wall of each of the outer liner and the inner liner define a cavity between each of the plurality of forward heat shield panels and the plurality of aft heat shield panels and the outer wall. A plurality of cavities formed by the plurality of forward heat shield panels and the plurality of aft heat shield panels. The plurality of forward heat shield panels and the plurality of aft heat shield panels are coupled to the outer wall in a circumferentially aligned configuration and form a plurality of aligned gaps between each of the plurality of forward heat shield panels and the plurality of aft heat shield panels. Each of the plurality of forward heat shield panels and the plurality of aft heat shield panels includes a plurality of effusion holes for allowing a coolant to flow from the cold side to the hot side and form a cooling film on a surface of the hot side.
Other independent features and advantages of the dual wall structure for a combustor of a gas turbine engine and a combustor for a gas turbine engine incorporating the dual wall structure will become apparent from the following detailed description, taken in conjunction with the accompanying drawings which illustrate, by way of example, the principles of the invention.
The present invention will hereinafter be described in conjunction with the following drawing figure, wherein:
Before proceeding with the description, it is to be appreciated that the following detailed description is merely exemplary in nature and is not intended to limit the invention or the application and uses of the invention. Furthermore, there is no intention to be bound by any theory presented in the preceding background or the following detailed description.
The embodiment disclosed herein is described in sufficient detail to enable those skilled in the art to practice the invention, and it is to be understood that other embodiments may be utilized and that logical mechanical changes may be made without departing from the scope of the present invention. Furthermore, it will be understood by one of skilled in the art that although the specific embodiment illustrated below is directed at a combustor of a gas turbine engine in an aircraft, for purposes of explanation, the apparatus may be used in various other embodiments employing combustors typically found in gas turbine engines. The following detailed description is, therefore, not to be taken in a limiting sense.
The compressor section 104 may include a series of compressors 116, which raise the pressure of the air directed into it from the fan 112. The compressors 116 may direct the compressed air into the combustion section 106. In the combustion section 106, which includes an annular combustor 118, the high pressure air is mixed with fuel and combusted. The combusted air is then directed into the turbine section 108.
The turbine section 108 may include a series of turbines 120, which may be disposed in axial flow series. The combusted air from the combustion section 106 expands through the turbines 120, causing them to rotate. The air is then exhausted through a propulsion nozzle 122 disposed in the exhaust section 110, providing additional forward thrust. In an embodiment, the turbines 120 rotate to thereby drive equipment in the engine 100 via concentrically disposed shafts or spools. Specifically, the turbines 120 may drive the compressor 116 via one or more rotors 124.
Turning now to
In a preferred embodiment, each of the outer walls 134 and 138 of the outer liner 130 and inner liner 132, respectively, are formed of a continuous sheet of material, such as a metal. Each of the inner walls 136 and 140 of the outer liner 130 and the inner liner 132 are comprised of a plurality of heat shield panels that provide heat shielding of the outer walls 134 and 138.
Referring now to
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Referring now to
When the forward heat shield panel 158 is coupled to the outer wall 134, the side rails 174, the forward rail 178 and the aft rail 180 are in sealing engagement with the outer wall 134. In addition, when the aft heat shield panel 159 is coupled to the outer wall 134, the side rails 186, the forward rail 190 and the aft rail 192 are similarly in sealing engagement with the outer wall 134. To provide for coupling, each of the plurality of forward heat shield panels 158 and the plurality of aft heat shield panels 159 includes the plurality of the threaded studs 166, of which in this preferred embodiment four (4) are illustrated per panel. In the illustrated embodiment, each of the threaded studs 166 is comprised of a threaded cylindrical component 169 that is coupled to a star-shaped platform 167 on the interior surface 176 of the forward heat shield panel 158 and on the interior surface 188 of the aft heat shield panel 159 to provide for increased surface area and additional heat transfer capabilities, as well as a provide a strong mechanical platform during coupling of the plurality of forward heat shield panels and the plurality of aft heat shield panels 159 to the outer wall 134. In an alternative embodiment, the threaded cylindrical component 169 is coupled to a platform having an overall geometry that lends itself to providing a strong mechanical support to the overall threaded stud 166.
The aft rails 180 and 192 are each configured to include a plurality of controlled openings 200 formed therein. In one preferred embodiment, the plurality of controlled openings 200 may be formed as slots in the aft rail 180 and 192. The plurality of controlled openings 200 provide a means for purging the cavities 168, and more particularly, provide a means for air to flow out of the cavities 168 and aid in the initiating and augmenting of a cooling air film 214 on the hot side of each of the inner walls 136 and 140 (
Referring now to
Referring again to
During cooling, a cooling air flow 210 enters through the plurality of impingement holes 204 and impinges upon a cool side surface 212 of the inner wall 136, and more particularly, a cool side of each of plurality of forward heat shield panels 158 and each of the plurality of aft heat shield panels 159. The cooling air flow 210 then flows through the plurality of effusion holes 202 formed in the inner wall 136, and more particularly through each of the plurality of forward heat shield panels 158 and each of the plurality of aft heat shield panels 159, to form the cooling air film 214 on a hot side surface 216 of the inner wall 136, or the plurality of forward heat shield panels 158 and the plurality of aft heat shield panels 159. In addition, cooling air flow 210 flows through the plurality of controlled openings 200 formed in the aft rails 180 and 192 and aids in augmenting the cooling air film 214. The plurality of dilution holes 206, provide for the flow of a coolant, such as air, through the outer wall 134 and inner wall 136, and into the combustion chamber 126. The impingement cooling process with its higher heat transfer capability in conjunction with the film of cooling air 214 formed due to effusion cooling on the plurality of forward heat shield panels 158 and the plurality of aft heat shield panels 159 results in significant reduction in metal temperatures. In addition, each of the plurality of forward heat shield panels 158, 160 and each of the plurality of aft heat shield panels 159, 161 are formed as discrete components and therefore do not suffer from hoop stress effects experiences in prior art combustor wall configurations.
Accordingly, disclosed is a dual wall structure for a combustor of a turbine engine that provides for cooling of the combustor and accordingly the reduction of emissions. The disclosed method includes a plurality of forward heat shield panels and a plurality of aft heat shield panels that in combination extend substantially the longitudinal length of the combustion chamber, with each heat shield panel including two side rails, a forward rail, and an aft rail including a plurality of controlled openings, that when coupled to an outer wall form a sealed cavity with the outer wall.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt to a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.