This application is a U.S. National Stage Application of International Application No. PCT/JP2020/009221 filed on Mar. 4, 2020, the contents of which are incorporated herein by reference.
The present disclosure relates to a duct control apparatus that controls the opening and closing of a duct opening and closing device provided in a duct for sending air from an air conditioner to a room.
Conventionally, there is known an air conditioner embedded in a ceiling. The air conditioner is connected to a duct for sending air from the air conditioner to a room, and the duct is provided with a duct opening and closing device. A duct control apparatus for controlling the opening and closing of a duct opening and closing device has been proposed (see, for example, Patent Literature 1).
A conventional duct control apparatus controls the opening and closing of a duct opening and closing device, but does not perform control for adjusting the degree of opening of the duct opening and closing device. There is a demand for a duct control apparatus that performs control for adjusting the degree of opening of a duct opening and closing device.
The present disclosure has been made in view of the above, and an object of the present disclosure is to obtain a duct control apparatus that performs control for adjusting the degree of opening of a duct opening and closing device.
In order to solve the above-described problem and achieve the object, a duct control apparatus according to the present disclosure controls a motor that controls opening and closing of a duct opening and closing device provided in a duct for sending air from an air conditioner to a room. The duct control apparatus includes: a power supply board that receives commercial power; a motor board that controls the motor based on the commercial power received by the power supply board; and a control board that controls the motor board based on the commercial power received by the power supply board. The motor board performs, for the motor, control of the opening and closing of the duct opening and closing device and control for adjusting a degree of opening of the duct opening and closing device. The power supply board, the motor board, and the control board are provided in a single unit. The motor board has a function of controlling a plurality of motors. When it is not possible to cause a plurality of duct opening and closing devices to simultaneously operate, the plurality of duct opening and closing devices opening and closing a plurality of ducts, the motor board performs control for causing only a closed duct opening and closing device to operate among the plurality of duct opening and closing devices, the control being performed for a motor corresponding to the closed duct opening and closing device among the plurality of motors.
The duct control apparatus according to the present disclosure has the effect of enabling control for adjusting the degree of opening of the duct opening and closing device.
Hereinafter, a duct control apparatus according to an embodiment will be described in detail with reference to the drawings.
A first duct opening and closing device 4A is installed in the first duct opening and closing unit 3A. In addition, a first motor 5A is attached to the first duct opening and closing unit 3A.
A second duct opening and closing device 4B is installed in the second duct opening and closing unit 3B. In addition, a second motor 5B is attached to the second duct opening and closing unit 3B.
A third duct opening and closing device 4C is installed in the third duct opening and closing unit 3C. In addition, a third motor 5C is attached to the third duct opening and closing unit 3C.
For each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C, the opening in the phrase “opening and closing” refers to causing air to flow through the duct, and the closing in the phrase “opening and closing” refers to closing the duct so as not to cause air to flow through the duct. In some cases, each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C is controlled such that each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C is in a state between a fully closed state and a fully opened state. That is, the degree of opening of each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C can be adjusted. For example, the degree of opening of each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C is adjusted to 10% or 50%. The amount of air flowing through the duct is adjusted by adjustment of the degree of opening.
The duct control apparatus 1 is also connected to an operation unit 6 to be operated by a user.
As described above, the duct control apparatus 1 controls the first motor 5A, the second motor 5B, and the third motor 5C according to the user's operation, so that the duct control apparatus 1 controls the opening and closing of each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C, and adjusts the respective degrees of opening. That is, the user can adjust the amount of air flowing through each duct by controlling the opening and closing of each of the first duct opening and closing device 4A, the second duct opening and closing device 4B, and the third duct opening and closing device 4C and adjusting the respective degrees of opening.
Note that the duct control apparatus 1 need not be connected to the operation unit 6 by wire. The duct control apparatus 1 may be wirelessly connected to the operation unit 6. In short, the duct control apparatus 1 just needs to be capable of receiving an instruction from the operation unit 6.
The first duct control apparatus 1A further includes a control board 13 that controls the motor board 12 based on the commercial power received by the power supply board 11. The power supply board 11, the motor board 12, and the control board 13 are provided in a single unit 14. For example, the unit 14 is a housing. When the unit 14 is a housing, the power supply board 11, the motor board 12, and the control board 13 are disposed inside the unit 14. The unit 14 may be a board. When the unit 14 is a board, the power supply board 11, the motor board 12, and the control board 13 are attached to the unit 14.
The power supply board 11 has the function of lowering the voltage of the commercial power. Specifically, the power supply board 11 includes a transformer 111 that lowers the voltage of the commercial power. For example, the transformer 111 reduces the voltage of the commercial power to one tenth of the voltage of the commercial power. The area of the transformer 111 is smaller than the area of the power supply board 11. The transformer 111 is disposed on the power supply board 11. The transformer 111 of the first duct control apparatus 1A is a reinforced-insulation transformer that is a transformer having a relatively low insulation degree. The motor board 12 controls the motor based on one of the voltage of the commercial power and a voltage obtained by the power supply board 11 lowering the voltage of the commercial power.
The first duct control apparatus 1A further includes a first connecting portion 15 that connects the power supply board 11 and the motor board 12, and supplies the commercial power from the power supply board 11 to the motor board 12. The first duct control apparatus 1A further includes a second connecting portion 16 that connects the power supply board 11 and the motor board 12, and supplies low-voltage power from the power supply board 11 to the motor board 12. The low-voltage power is power to be obtained by the power supply board 11 lowering the voltage of the commercial power. The motor board 12 controls the motor based on one of the commercial power and the low-voltage power. The commercial power is supplied from the power supply board 11 via the first connecting portion 15. The low-voltage power is supplied from the power supply board 11 via the second connecting portion 16. Note that when the first duct control apparatus 1A controls the motor based on the commercial power, the first duct control apparatus 1A need not include the second connecting portion 16.
The power supply board 11 further includes a diode bridge 112 that converts an AC voltage obtained by the transformer 111 into a DC voltage. The power supply board 11 smooths the DC voltage obtained by the diode bridge 112, and supplies the smoothed DC voltage to the control board 13. For example, the power supply board 11 supplies a DC voltage of 30 V to the control board 13.
The control board 13 includes a converter 131, a board control unit 132, and a communication unit 133. The converter 131 converts the voltage value of a DC voltage. The board control unit 132 controls the motor board 12. The communication unit 133 communicates with the operation unit 6. Power obtained by the converter 131 is supplied to the board control unit 132 and the communication unit 133. Each of the board control unit 132 and the communication unit 133 operates based on the power obtained by the converter 131.
The motor is connected to the motor board 12. As described above, the motor is representative of the first motor 5A, the second motor 5B, and the third motor 5C. The motor controls the opening and closing of the corresponding duct opening and closing device, and adjusts the degree of opening. The motor board 12 includes a plurality of switches 121 that operates based on power supplied from the power supply board 11. Each of the plurality of switches 121 is, for example, a C contact relay. The opening and closing of the duct opening and closing device and the adjustment of the degree of opening are controlled by the opening and closing of the plurality of switches 121.
The motor board 12 further includes an on-off control unit 122 for controlling the opening and closing of the duct opening and closing device and also adjusting the degree of opening. The on-off control unit 122 controls operation of the plurality of switches 121. As described above, the opening and closing of the duct opening and closing device and the adjustment of the degree of opening are controlled by the opening and closing of the plurality of switches 121. The on-off control unit 122 is controlled by the board control unit 132 of the control board 13. That is, the operation of the plurality of switches 121 is controlled by the board control unit 132 of the control board 13. The on-off control unit 122 adjusts the degree of opening of the duct opening and closing device in accordance with time when a signal for adjusting the degree of opening of the duct opening and closing device is provided.
The first duct control apparatus 1A further includes a basic-insulation portion 17 that insulates the plurality of switches 121 from the on-off control unit 122. The first duct control apparatus 1A controls the duct opening and closing device based on a relatively high voltage. Specifically, the first duct control apparatus 1A controls the duct opening and closing device based on the commercial power. Therefore, the basic-insulation portion 17 insulates the plurality of switches 121 from the on-off control unit 122. The control side and the high-voltage side are insulated by the basic-insulation portion 17.
The motor board 12 is supplied with power obtained by the transformer 111 lowering the voltage of the commercial power. For example, power of 24 V is supplied from the power supply board 11 to the motor board 12 via the second connecting portion 16. The transformer 111 of the second duct control apparatus 1B is a reinforced-insulation transformer that is a transformer having a relatively high insulation degree. The transformer 111 having a relatively high insulation degree is a transformer that can be replaced with the transformer 111 having a relatively low insulation degree. Therefore, it is relatively easy to change the second duct control apparatus 1B to the first duct control apparatus 1A. Similarly, the transformer 111 having a relatively low insulation degree is a transformer that can be replaced with the transformer 111 having a relatively high insulation degree. Therefore, it is relatively easy to change the first duct control apparatus 1A to the second duct control apparatus 1B.
The power supply board 11 smooths the DC voltage obtained by the diode bridge 112, and supplies the smoothed DC voltage to the control board 13. For example, the power supply board 11 supplies a DC voltage of 24 V to the control board 13. The reinforced-insulation portion 18 insulates the plurality of switches 121 from the commercial power supply destination 113 on the power supply board 11.
As illustrated in
For example, the third duct control apparatus 1C is used when the number of times the opening and closing of the duct opening and closing device is performed is relatively large or when the degree of opening of the duct opening and closing device needs to be adjusted with relatively high accuracy. Therefore, the motor board 12 includes the plurality of semiconductor switches 123 that can be opened and closed in a relatively short time.
For example, the fourth duct control apparatus 1D is used when the number of times the opening and closing of the duct opening and closing device is performed is relatively large or when the degree of opening of the duct opening and closing device needs to be adjusted with relatively high accuracy. Therefore, the motor board 12 includes the plurality of semiconductor switches 123 that can be opened and closed in a relatively short time.
The on-off control unit 122 puts an AC waveform in an on-state 64 for a time period in which the duct opening and closing device is opened in accordance with the degree of opening of the duct opening and closing device. The frequency of the commercial power is, for example, 50 Hz or 60 Hz. Therefore, the number of pulses of the motor can be controlled if switching between on and off can be performed in the order of, for example, milliseconds. Reference numeral 65 denotes a zero-cross point of the motor waveform 62. It is possible to control the turn-on and turn-off of the semiconductor switching device for each number of pulses of the sine wave of commercial power by using a type of semiconductor switching device that performs switching between on and off by detecting the zero-cross point 65. As a result, the duct control apparatus 1 can adjust the degree of opening with higher accuracy.
For example, when there are eight duct opening and closing devices and it takes one minute to perform the operation of opening and closing each single duct opening and closing device, it takes eight minutes to complete the operation of opening and closing all the duct opening and closing devices. The flow of
When determining that the state corresponding to the instruction is different from the current open/close state (Yes in S1), the duct control apparatus 1 activates a motor for opening a closed duct opening and closing device (S2). As a result, the user can feel wind. Therefore, while the volume of air may not be as requested by the user in some cases, the duct control apparatus 1 can reduce the dissatisfaction of the user. If an abutting direction in the control of the motor is set to a state in which the duct opening and closing device is closed, operation of opening the closed duct opening and closing device can be performed within a relatively short time. It is thus possible to achieve a relatively short motor operation time.
Thereafter, the duct control apparatus 1 activates a motor for closing an open duct opening and closing device (S3). Accordingly, changes in the open/close states of the duct opening and closing devices are completed. Thereafter, the duct control apparatus 1 adjusts the degrees of opening of the duct opening and closing devices as set by the user (S4).
As described above, when it is not possible to cause a plurality of duct opening and closing devices to simultaneously operate, the motor board 12 performs control for causing only a closed duct opening and closing device to operate among the plurality of duct opening and closing devices, for a motor corresponding to the closed duct opening and closing device among the plurality of motors. Thereafter, the motor board 12 performs control for causing an open duct opening and closing device to operate, for a motor corresponding to the open duct opening and closing device among the plurality of motors.
As described above, the motors are connected to the motor board 12, and the motor board 12 controls the motors. The motor controls the opening and closing of the corresponding duct opening and closing device, and adjusts the degree of opening. Therefore, the duct control apparatus 1 according to the embodiment can perform control for adjusting the degrees of opening of the duct opening and closing devices.
The motor board 12 may perform, for a plurality of motors, control for causing a plurality of duct opening and closing devices to operate in turn, the plurality of duct opening and closing devices opening and closing a plurality of ducts in accordance with the capacity of the commercial power or the capacity of power obtained by the lowering of the voltage of the commercial power.
The transformer 111 included in the power supply board 11 may be a transformer applicable to power with a capacity lower than a predetermined capacity. When it is not possible to cause the plurality of duct opening and closing devices to simultaneously operate, the plurality of duct opening and closing devices opening and closing a plurality of ducts, the motor board 12 performs control for closing an open duct opening and closing device among the plurality of duct opening and closing devices before performing adjustments such that degrees of opening of all the plurality of duct opening and closing devices coincide with respective specified degrees of opening, the control being performed for a motor corresponding to the open duct opening and closing device among the plurality of motors.
The processor 91 is a central processing unit (CPU), a processing device, an arithmetic device, a microprocessor, or a digital signal processor (DSP).
In a case where some or all of the functions of the on-off control unit 122 are implemented by the processor 91, the at least some of the functions of the on-off control unit 122 are implemented by the processor 91 and software, firmware, or a combination of software and firmware. The software or firmware is described as a program, and stored in the memory 92. The processor 91 implements some or all of the functions of the on-off control unit 122 by reading and executing the programs stored in the memory 92.
In a case where some or all of the functions of the on-off control unit 122 are implemented by the processor 91, the first duct control apparatus 1A includes the memory 92 for storing programs that cause the processor 91 to eventually execute some or all of steps to be executed by the on-off control unit 122. It can also be said that the programs stored in the memory 92 cause a computer to execute part of a procedure or method or the entire procedure or method to be executed by the on-off control unit 122.
Examples of the memory 92 include a nonvolatile or volatile semiconductor memories such as a random access memory (RAM), a read only memory (ROM), a flash memory, an erasable programmable read only memory (EPROM), and an electrically erasable programmable read-only memory (EEPROM) (registered trademark); a magnetic disk; a flexible disk; an optical disk; a compact disk; a mini disk; and a digital versatile disk (DVD).
The processing circuitry 93 is dedicated hardware. Examples of the processing circuitry 93 include a single circuit, a composite circuit, a programmed processor, a parallel-programmed processor, an application specific integrated circuit (ASIC), a field-programmable gate array (FPGA), and a combination thereof.
Part of the on-off control unit 122 may be dedicated hardware separate from the rest.
With regard to a plurality of the functions of the on-off control unit 122, some of the plurality of functions may be implemented by software or firmware, and the rest of the plurality of functions may be implemented by dedicated hardware. Thus, the plurality of functions of the on-off control unit 122 can be implemented by hardware, software, firmware, or a combination thereof.
Part of the on-off control unit 122 or the entire on-off control unit 122 included in each of the second duct control apparatus 1B, the third duct control apparatus 1C, and the fourth duct control apparatus 1D may be implemented by a processor or may be implemented by processing circuitry, as with the on-off control unit 122 included in the first duct control apparatus 1A.
At least part of the board control unit 132 and the communication unit 133 included in the control board 13 of each of the first duct control apparatus 1A, the second duct control apparatus 1B, the third duct control apparatus 1C, and the fourth duct control apparatus 1D may be implemented by a processor or may be implemented by processing circuitry.
The configurations set forth in the above embodiment show examples, and it is possible to combine the configurations with another technique that is publicly known, and is also possible to make omissions or changes to part of the configurations without departing from the gist of the present disclosure.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/009221 | 3/4/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2021/176607 | 9/10/2021 | WO | A |
Number | Name | Date | Kind |
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10270357 | Aoshima | Apr 2019 | B2 |
Number | Date | Country |
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3-139359 | Jun 1991 | JP |
2003-214688 | Jul 2003 | JP |
2004-286383 | Oct 2004 | JP |
2012-017867 | Jan 2012 | JP |
2019-22253 | Feb 2019 | JP |
2016103326 | Jun 2016 | WO |
Entry |
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International Search Report of the International Searching Authority mailed May 26, 2020 in International Patent Application No. PCT/JP2020/009221 (with English translation). |
Office Action dated Aug. 17, 2023 issued in corresponding United Kingdom Patent Application No. 2212375.6. |
Number | Date | Country | |
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20230084996 A1 | Mar 2023 | US |