Patent Application
20240094674
This disclosure relates to a duct unit that is arranged in an image forming apparatus such as a printer, a copier, a facsimile, or a multifunction machine, and forms a suitable airflow path for the passage of airflow generated by a fan.
Image forming apparatuses blow air into an interior of a casing so as to perform such as heat dissipation, cooling, ventilation, a dust collection, and the suction conveyance of a recording material. So as to blow the air into the interiors of the casings of the image forming apparatuses, fans for generating airflow and duct units for causing the airflow generated by the fans to pass through are disposed. As described in Japanese Patent Laid-Open No. 2003-166497, by taking into consideration such as assemblability and costs, the duct units are formed such that a plurality of duct portions are joined to form airflow paths for passing the airflow.
Incidentally, the image forming apparatuses are enlarged for high productivity, high image quality, high stability, long life, and enhanced functionality, and, accordingly, the fans and the duct units described above are also used in large sizes. However, in a case where the large size duct units are used, due to variations in the accuracy of the duct portions and deformation during assembly, small gaps are likely to be created in joint portions between the duct portions. Therefore, there is a possibility of the occurrence of vibration sounds induced by collisions of the duct portions against each other within the gaps due to vibrations caused by the fans, or a wind noise due to the leakage of the air through the gaps.
According to one aspect of the present invention, a duct unit that is coupled to a fan, the duct unit includes a first duct portion including a first joint portion, a second duct portion including a second joint portion that faces the first joint portion, and a seal member having elasticity. the first duct portion and the second duct portion are configured to form an airflow path by being joined to each other. The first joint portion includes a first surface and a projection portion projecting from the first surface. The projection portion includes a second surface in contact with the second joint portion of the second duct portion. The seal member is arranged between the first surface of the first joint portion and the second joint portion so as to come into contact with the first surface of the first joint portion and the second joint portion.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Image Forming System
Hereinafter, the present embodiment will be described. First, an image forming system will be described. As illustrated in
The large capacity sheet feed apparatus 106 includes a plurality of recording material storage portions, and is an apparatus that supplies the recording material S stored in the recording material storage portions to the image forming apparatus 101 one sheet at a time. The decurler 103 is an apparatus that corrects a curl of the recording material S in a case where the recording material S has been curled by heat applied at fixing of a toner image in the image forming apparatus 101.
The sensing apparatus 107 is an apparatus that reads the toner image on one side or both sides of the recording material S discharged from the decurler 103. A signal of the toner image that has been read by the sensing apparatus 107 is transmitted to the image forming apparatus 101, and, in the image forming apparatus 101, deviations in image density and an image position are detected based on the signal transmitted from the sensing apparatus 107, so that, accordingly, an image signal with respect to the toner image that is formed on the recording material S is corrected. By controlling an image forming units 200Y to 200K, described below, based on the corrected image signal, the toner image whose deviations in the image density and the image position have been corrected is formed on the recording material S.
To be noted, in place of the large capacity sheet feed apparatus 106, it is acceptable to selectively connect such as a manual sheet feed apparatus and a long sheet feed apparatus capable of storing a long recording material, not shown, to an upstream side of the image forming apparatus 101 in the recording material conveyance direction. Alternatively, it is possible to selectively overlappingly connect such as the large capacity sheet feed apparatus, the manual sheet feed apparatus, and the long sheet feed apparatus, not shown, to farther upstream side than the large capacity sheet feed apparatus 106. Further, while it is not shown, to a farther downstream side than the decurler 103 or the sensing apparatus 107, it is possible to selectively connect one of or a combination of a plurality of various post-processing apparatuses such as an inserter, a puncher, a casing-in and bookbinding machine, a large capacity stacker, a folding machine, a finisher, and a trimmer. By selectively connecting various optional apparatuses to the image forming apparatus 101 as described above, it becomes possible to inline output deliverables that have been provided with diverse post-processing with respect to a wide range of the recording material S, and it is possible to provide the image forming system 100 that has high productivity, high image quality, high stability, and enhanced functionality.
The image forming apparatus 101 includes a casing 101A, and a document reading apparatus 104 that reads image information of a document, and a document feeding apparatus 105 that feeds the document to the document reading apparatus 104 one sheet at a time are selectively connected to the casing 101A. The casing 101A is, for example, constituted from a plurality of frames such as a front side plate arranged on the front side, a back side plate arranged on the back side, and columns connecting and supporting the front and back side plates. The image forming units 200Y to 200K, exposing apparatuses 203Y to 203K, a pre-fixing conveyance belt 217, and a fixing unit 218 that are illustrated in
Next, with reference to
A conveyance process of the recording material S in the image forming apparatus 101 will be described. The recording material S is stored in a manner of being stacked inside of one or a plurality of cassettes 212, and supplied by sheet supply rollers 230 one sheet at a time in synchronization with a timing of image formation. The recording material S that has been supplied by the sheet supply rollers 230 is conveyed to a registration roller 213 arranged midway in a conveyance path 250. Then, the skew and timing correction of the recording material S are performed at the registration roller 213, and the recording material S is sent to a secondary transfer portion ST. The secondary transfer portion ST is formed by a secondary transfer inner roller 214 and a secondary transfer outer roller 215 that face each other across the intermediate transfer belt 208, and is a nip portion that transfers the toner image from the intermediate transfer belt 208 onto the recording material S by applying a predetermined pressure and a secondary transfer voltage.
An image forming process which conveys the image to the secondary transfer portion ST described above performed in a similar timing with respect to the conveyance process of the recording material S will be described. First, the image forming units 200Y to 200K will be described. However, since the image forming units 200Y to 200K of respective colors are basically the same except for a color of toner, the image forming unit 200K of black will be described as a representative example.
The image forming unit 200K includes such as a photosensitive drum 201K, a charge unit 202K, a developing unit 204K, and a drum cleaner 209k. After a surface of the photosensitive drum 201K that rotates has been uniformly charged by the charge unit 202K, an electrostatic latent image is formed by the exposing unit 203K driven based on the image signal. Next, the developing unit 204K develops the electrostatic latent image formed on the photosensitive drum 201K using the toner contained in developer, and the toner image is formed on the photosensitive drum 201K. The toner consumed by the development is appropriately replenished from a toner bottle 205K to the developing unit 204K via a toner replenishment path 206K.
Thereafter, a predetermined pressure and a primary transfer voltage are applied by a primary transfer roller 207K arranged in a manner facing the image forming unit 201k across the intermediate transfer belt 208, the toner image formed on the photosensitive drum 201K is primarily transferred onto the intermediate transfer belt 208. Primary transfer residual toner remained on the photosensitive drum 201K after the primary transfer is collected by the drum cleaner 209K. The primary transfer residual toner that has been collected is stored in a recovery toner container 211 disposed in the decurler 103 via a toner collection path 210.
The intermediate transfer belt 208 is an endless belt that is stretched by a plurality of stretching rollers and the secondary transfer inner roller 214, and is moved by such as a motor, not shown, at a speed corresponding to rotational speeds of the photosensitive drums 201Y to 201K. Image forming processes of the respective colors, processed in parallel in the image forming units 200Y to 200K of the respective colors described above, are performed in a timing so as to sequentially superimpose the toner image on colors of the toner images that have been primarily transferred onto the intermediate transfer belt 208 upstream in a moving direction. As a result, eventually, a full color toner image is formed on the intermediate transfer belt 208, and conveyed to the secondary transfer portion ST. Secondary transfer residual toner remained on the intermediate transfer belt 208 after having passed through the secondary transfer portion ST is collected from the intermediate transfer belt 208 by a belt cleaning apparatus 216. The secondary transfer residual toner that has been collected is stored in the recovery toner container 211 via the toner collection path 210.
By the sheet conveyance process and the image forming process described above, timings of the recording material S and the toner image match in the secondary transfer portion ST, and a secondary transfer of transferring the toner image from the intermediate transfer belt 208 onto the recoding material S is performed. The recording material S onto which the toner image has been transferred is conveyed to the fixing unit 218 in accordance with the rotation of the pre-fixing belt 217 in a state of being placed on a belt surface by being chucked by the pre-fixing belt 217 that is in an endless shape. The fixing unit 218 includes a fixing belt that is heated by a heater, not shown, and a pressing belt that presses the recording material S with respect to the fixing belt. The recording material S on which the toner image has been formed is heated and pressed, while being nipped and conveyed by a fixing nip portion formed by the fixing and pressing belts. Thereby, the toner image is fixed on the recording material S.
In a case of a one side mode in which the toner image is formed only on one side of the recording material S, the recording material S with the toner image formed on one side is conveyed to the decurler 103. At this time, in a case of conveying to the decurler 103 by reversing the front and back sides of the recording material S, the recording material S on which the toner image has been formed is guided to a sheet discharge reverse portion 220, and switchback conveyance is performed. Thereby, simultaneously with the alternation of a leading edge and trailing edge of the recording material S, the front and back sides are reversed, and the recording material S with the front and back sides reversed is conveyed to the decurler 103 via a sheet reverse discharge path 221.
On the other hand, in a case of a duplex mode in which the toner image is formed on both surfaces of the recording material S, the recording material S with the toner image formed on the first surface is guided to a duplex reverse portion 222, and the switchback conveyance is performed. Thereby, simultaneously with the alternation of the leading edge and trailing edge of the recording material S, the front and back sides are reversed. The recording material S with the front and back sides reversed is conveyed to the registration roller 213 arranged midway in the conveyance path 250 via a duplex conveyance path 223. Thereafter, the toner image is formed on a second surface of the recording material S by a similar process that has been performed on the first surface, and, after the toner image has been fixed on the second surface, the recording material S is conveyed to the decurler 103 via a sheet discharge conveyance path 219.
Next, in the image forming apparatus 101, a blowing apparatus that serves as a blowing unit and is arranged in the interior of the casing 101A so as to perform an air blow will be described using
As illustrated in
The blower fan 2 generates airflow by blowing the air. When the blower fan 2 is operated, in the pre-fixing conveyance belt 217, it is possible to generate suction force for drawing the recording material S via the suction holes 217a. The pre-fixing conveyance belt 217 is disposed in a manner rotatable by a drive source, not shown, in an arrow A direction in
Recently, in the image forming apparatus 101, there is an increasing demand for printing on a higher stiffness recording material S such as cardboard and an envelope, and on a smaller size recording material S such as a postcard and a single card. So as to stably convey a large variety of the recording material S as described above, a large size blower fan 2 having a larger suction force is used for the blowing apparatus 1. In such a case, so as to generate an optimum suction force depending on a material and a shape of the recording material S that is conveyed, a rotation speed of the blower fan 2 is adjusted by a control circuit, not shown.
The intake duct unit 3 is arranged between the inner duct 217b and the blower fan 2, and, as illustrated in
In a case of fastening the blower fan 2 to the intake duct unit 3, so as to suppress the transmission of a vibration of the blower fan 2 to the intake duct unit 3, it is conceivable to interpose such as an anti-vibration material made from an elastic body between the blower fan 2 and the intake duct unit 3. However, in a case where a large size blower fan 2 is used, the anti-vibration material deforms elastically by the vibration of the blower fan 2 at a time of drive rotation, so that an unstable posture of the blower fan 2 leading to eccentric rotation sometimes occurs. Then, since the vibration of the blower fan 2 is further increased in such a case, also the intake duct unit 3 may accordingly vibrate greatly. Therefore, in the present embodiment, so as to stabilize the posture of the blower fan 2 at the time of the drive rotation, without interposing such as the anti-vibration material, the blower fan 2 is directly secured to the intake duct unit 3 having high stiffness.
A second end portion 3b of the intake duct unit 3 is joined to the inner duct 217b (refer to
On the other hand, a first end portion 4a of the exhaust duct unit 4 is joined to an exhaust port 2b of the blower fan 2. To the first end portion 4a of the exhaust duct unit 4, a pair of seal members 7 and 8 that become annular by being combined are seamlessly adhered to the inside of the exhaust duct unit 4 using such as the double-sided tape. Since the blower fan 2 is secured in such a manner that part of the blower fan 2 on a side of the exhaust port 2b enters inside of the first end portion 4a of the exhaust duct unit 4, the exhaust duct unit 4 and the blower fan 2 are joined to each other via the seal members 7 and 8. By compressing and seamlessly adhering these seal members 7 and 8 with respect to the exhaust port 2b of the blower fan 2, the air tightness of a joint portion in the exhaust duct unit 4 and the blower fan 2 is sustained so as not to allow the leakage of the air from the joint portion. Further, by interposing the seal members 7 and 8 that are the elastic bodies, even if the dynamic displacement occurs between the exhaust duct unit 4 and the blower fan 2 by the vibration, a collision of those high stiffness members with each other is suppressed. Thereby, in the joint portion of the exhaust duct unit 4 and the blower fan 2, it is possible to suppress the occurrence of the vibration sound due to the collision of the exhaust duct unit 4 and the blower fan 2. To be noted, a second end portion 4b of the exhaust duct unit 4 is joined to an exhaust port, not shown, of the image forming apparatus 101.
The seal members 5, 7, and 8 and seal members 15 and 16 (refer to
Next, configurations of the intake and exhaust duct units 3 and 4 described above will be described. In the present embodiment, although shapes are not the same, the intake and exhaust duct units 3 and 4 share a similar configuration in that they are formed by a pair of duct portions.
As illustrated in
On the other hand, as illustrated in
As described above, in the present embodiment, the intake upper duct portion 9, the intake lower duct portion 10, the exhaust upper duct portion 12, and the exhaust lower duct portion 13 that are separately manufactured by taking into consideration such as assemblability and manufacturing costs are respectively combined so as to form the intake and exhaust duct units 3 and 4. Therefore, the intake upper and lower duct portions 9 and 10 respectively include second joint portions 20 and first joint portions 18 that form joints by facing each other when combined. Similarly, the exhaust upper and lower duct portions 12 and 13 respectively include second joint portions 21 and first joint portions 19 that form joints by facing each other when combined.
As illustrated in
In the present embodiment, by reducing areas of the contact surfaces 10a1 and 13a1 on which the contact portions 10a and 13a come into contact with the joint surfaces 9a and 12a, a variation in the flatness in the contact portions 10a and 13a due to manufacturing is decreased. The areas of the contact surfaces 10a1 and 13a1 (areas of portions that come into contact with the second joint portions 20 and 21) are smaller than areas in which the seal members 15 and 16 come into contact with the non-contact surfaces 10b and 13b, and are preferably equal to or more than 5% and equal to or less than 15% of the areas in which the seal members 15 and 16 come into contact with the non-contact surfaces 10b and 13b. In the present embodiment, the area of the contact surface 10a1 has been set to 10% of the area in which the seal member 15 comes into contact with the non-contact surface 10b, and the area of the contact surface 13a1 has been set to 5.5% of the area in which the seal member 16 comes into contact with the non-contact surface 13b. To be noted, it is acceptable to vary the areas of the contact surfaces 10a1 and 13a1 depending on the size of the first joint portions 18 of the intake lower duct portion 10 and 19 of the exhaust lower duct portion 13.
Further, the intake and exhaust upper duct portions 9 and 12 include screw holes 9d and 12d for fastening using the screws 11 and 14, serving as fastening members; through holes 10c and 13c are formed in the contact portions 10a and 13a so as to allow the screws 11 and 14 to pass through; the contact surfaces 10a1 and 13a1 are formed in a circular shape. In other words, the contact portions 10a and 13a are formed as cylindrical projection portions that project from the non-contact surfaces 10b and 13b so as to surround the through holes 10c and 13c through which the screws 11 and 14 respectively pass. Thereby, it is possible to make it unlikely to generate gaps in the contact surfaces 10a1 and 13a1 by fastening forces of the screws 11 and 14, and, further, it is possible to regulate displacement with respect to the joint surfaces 9a of the intake upper duct portion 9 and 12a of the exhaust upper duct portion 12 which respectively face the contact surfaces 10a1 and 13a1.
In the present embodiment, as illustrated in
Then, as illustrated in
As described above, the expanded foam material of the semi-independent and semi-continuous foam type is used for the seal members 15 (16), and, as illustrated in
In an uncompressed state, the seal member 15 (16) is thicker than a gap amount of the gap between the joint surface 9a (12a) and the non-contact surface 10b (13b), but is compressed to a thickness equal to the gap amount by the fastening force of the screw 11 (14), and, thus, seamlessly adhered to the joint surface 9a (12a) and the non-contact surface 10b (13b). Even if the gap amount is varied due to variations in the accuracy of the upper duct portions (9, 12) and the lower duct portions (10, 13), deformation during assembly, and the vibration of the blower fan 2, the seal member 15 (16) can sustain adhesiveness with respect to the joint surface 9a (12a) and the non-contact surface 10b (13b) by an elastic force possessed by the seal member 15 (16).
In the present embodiment, by taking into consideration surface deformation caused by part tolerances, the flatness, and the vibrations of the upper duct portions (9, 12) and the lower duct portions (10, 13), a projection amount of the contact portion 10a (13a) from the non-contact surface 10b (13b) is preferably set to equal to or more than 0.4 mm. Thereby, even in a case where displacement occurs in the non-contact surfaces 10b (13b) and the joint surfaces 9a (12a), it is possible to secure a sufficient gap amount which does not allow the non-contact surfaces 10b (13b) to come into contact with the contact surfaces 9a (12a) on which the seal members 15 (16) are not present. Therefore, even by receiving the vibration of the blower fan 2, collisions do not occur between the intake upper and lower duct portions 9 and 10 and between the exhaust upper and lower duct portions 12 and 13, so that it is possible to suppress the occurrence of the vibration sound in the contact portions 10a and 13a.
However, if the seal member 15 (16) is placed in a state of a large compression amount, there is a possibility that the elasticity may decrease as time passes so as to thin thickness (so called creep deformation), and, thereby, gaps may be formed so as to generate the vibration sound and the wind noise. Therefore, in the present embodiment, the height of the contact portion 10a (13a) is adjusted such that the seal member 15 (16) is compressed at the compression amount at which the seal member 15 (16) can sustain resilience so as to prevent the generation of the vibration sound and the wind noise caused by the creep deformation. For example, in a case where the seal members 15 (16) that have a pre-compression thickness of 3 mm are used, the height of the contact portions 10a (13a) is set to 0.5 mm, and the seal members 15 (16) are compressed from 3 mm to 0.5 mm, which equates to a compression ratio of 83%. To be noted, while equal to or more than 50% is preferred as the compression ratio of the seal members 15 (16), if the compression ratio is equal to or more than 20% and equal to or less than 90%, it is possible to obtain the sufficient sealability of the air passing through the airflow path, while sustaining the resilience.
As described above, in the present embodiment, among the second joint potions (20, 21) of the upper duct portions (9, 12) and the first joint portions (18, 19) of the lower duct portions (10, 13), the contact portions (10a, 13a) that project so as to come into contact with the contact surfaces (9a, 12a) are disposed in the first joint portions (18, 19). The contact portions (10a, 13a) are formed such that the areas of the contact surfaces (10a1, 13a1) coming into contact with the contact surfaces (9a, 12a) are smaller than the areas of the non-contact surfaces (10b, 13b) which are created by leaving the gaps in the first joint portions (18, 19) by disposing the contact portions (10a, 13a).
By bringing only the contact portions (10a, 13a) into contact with the second joint portions (20, 21) in the first joint portions (18, 19) and, with respect to the non-contact surfaces (10b, 13b) other than the contact portions (10a, 13a), by creating the gaps with the second joint portions (20, 21), it is possible to suppress the vibration sound caused by contact. Further, since the gaps are deliberately created by disposing the contact portions (10a, 13a), the seal members (15, 16) that seal the gaps between the non-contact surfaces (10b, 13b) and the joint surfaces (9a, 12a) are arranged so as not to generate the wind noise that occurs when the air passing through the airflow path flows from the gaps.
As described above, with respect to the duct units (3, 4) in which the airflow paths for passing the airflow generated by the blower fan 2 are formed by joining the upper duct portions (9, 12) and the lower duct portions (10, 13), it is possible to achieve the suppression of the occurrence of the vibration sound and the wind noise by an easy configuration.
To be noted, in the embodiment described above, the contact portions (10a, 13a) are disposed in the lower duct portions (10, 13), and are bought into contact with the second joint portions (20, 21) of the upper duct portions; however, it is not limited to this. For example, it is also acceptable to form the contact portions in the upper duct portions (9, 12), or acceptable to form the contact portions in both the upper duct potions (9, 12) and the lower duct portions (10, 13). Further, if it is possible to make the areas of the contact portions (10a, 13a) small, and possible to regulate the dynamic displacement in the contact portions (10a, 13a) by the fastening force of the screws (11, 14), the contact surfaces of the contact portions are not necessarily circular, and can be of any shape. Further, while the seal members (15, 16) are adhered to the lower duct portions (10,13), it is not limited to this. For example, it is acceptable to adhere to the upper duct portions (9, 12), and acceptable to use fixing methods other than adhesion.
To be noted, while, in the embodiment described above, the duct units (3, 4) formed by the upper duct portions (9, 12) and the lower duct portions (10, 13) are described as examples, it is not limited to this. It is acceptable that the duct unit is formed by equal to or more than three duct portions.
To be noted, the embodiment described above is applicable to a case where the first joint portions (18, 19) and the second joint portions (20, 21) that become joints between the upper duct portions (9, 12) and the lower duct portions (10, 13) are combined in vertical cross sections that intersect with a direction of the airflow. However, in a case of combining in the vertical cross section, there is a possibility that a small step is created in joint portions of duct portions due to the part tolerances, and the pressure loss is increased due to the generation of a turbulent flow. However, if a cross-sectional area of a downstream side is expanded so as to create the step in a direction that does not obstruct the airflow, there is a possibility that such an expansion of the cross-sectional area may also lead to an increase in the pressure loss due to the expansion of the airflow path cross section. Therefore, as described above, the upper duct portions (9, 12) and the lower duct portions (10, 13) are preferably formed such that directions of the first joint portions (18, 19) and the second joint portions (20, 21) are aligned with the direction of the airflow.
To be noted, not limited to the duct units (3, 4) of the blowing apparatus 1 connected to the pre-fixing conveyance belt 217, the embodiment described above is also applicable to duct units of other blowing apparatuses. The other blowing apparatuses, while illustrations are omitted, include, for example, such as an image formation blowing apparatus, a power supply blowing apparatus, and a fixing blowing apparatus. The image formation blowing apparatus discharges heat to the outside of the casing without retaining the heat within the casing, while collecting ozone and scattered toner generated in an image forming step. Thereby, it is possible to prevent defective operations such as defective charging such as uneven charging, caused by the adhesion of ozone and the scattered toner to the photosensitive drums and the charge units, and defective development and clogging of a toner conveyance path, caused by the deterioration of fluidity due to an excessive temperature rise in the toner.
The power supply blowing apparatus discharges heat, generated in a power supply that supplies electric power for operating each unit, to the outside of the casing. In conjunction with the exhaust from the power supply blowing apparatus, the outside air is supplied from the outside of the casing for cooling, and it is possible to cool the power supply. Thereby, it is possible to prevent defective operations and the failure of each unit caused by decreased output due to an excessive temperature rise in the power supply. While collecting volatile organic compounds (VOC) and ultra fine particles (UFP) generated in the fixing step, the fixing blowing apparatus discharges the heat and humidity to the outside of the casing without retaining the heat and humidity within the casing. Thereby, it is possible to prevent poor fixing and defective operations caused by temperature rises in the toner and components due to retaining the heat within the casing.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2022-146661, filed Sep. 15, 2022, which is hereby incorporated by reference herein in its entirety.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2022-146661 | Sep 2022 | JP | national |
