Inkjet printers, 3D printers, and plotters may include printhead cartridges, each having a printhead emitting a printing fluid and a print fluid reservoir. The printhead cartridges may be supported by a movable printer carriage that is scanned across a print medium which is advanced between scans of the printer carriage. Printhead cartridges may be combined with print fluid delivery systems having a print fluid supply located remotely from the carriage and coupled to the printhead cartridge reservoir by a flexible fluid conveying tube. A dummy cartridge may be used in place of the printhead cartridge in certain usage situations.
Different examples are described with reference to the drawings.
Examples of a dummy cartridge which may be installed to replace an ink jet printhead cartridge in a printer carriage and of a method of removing the dummy cartridge from the printer carriage are described with reference to the drawings. Whereas different examples of dummy cartridges are described to comprise combinations of features, other dummy cartridges may comprise some of the described features but not necessarily all of the described features in different combinations and hence may comprise different combinations or permutations of the described features. Examples of the dummy cartridges are described in the context of an inkjet printer using operative inkjet printhead cartridges for dispensing ink or other printing fluid, for example, a fusing and/or detailing agent on a 3D printer. An operative inkjet printhead cartridge is a printhead cartridge having a printhead emitting a printing fluid. The operative inkjet printhead cartridge may have a print fluid reservoir and can be controlled by a printer controller for emitting ink or other printing fluid. In the following description, reference to “ink” is to be understood as a reference to ink and other printing fluids. The dummy cartridge may be used when one of the operative printhead cartridges is removed from the printer. The dummy cartridge may be used for protecting a cartridge pocket or for performing various maintenance or cleaning operations, as described below.
Operative inkjet printhead cartridges may be inserted in cartridge pockets provided in a printer carriage which includes hardware and electronics for ink supply and for controlling ink delivery and ejection to/from the printhead cartridges. For example, since the capacity of a printhead cartridge ink reservoir may be limited, off-axis or off-line ink delivery systems may be provided in a printer or externally to the printer wherein the ink supply is located remotely from the carriage and the printhead cartridge, and is coupled to the printhead cartridge reservoir by flexible ink conveying tubes. The ink supply, the ink conveying tubes and the printhead cartridges may form an ink supply loop for ink circulation and recirculation. The printer may further include a printer controller, communicating with a printhead cartridge through electrodes to deliver control signals to the printhead cartridge and/or read information from a semiconductor chip provided with the printhead cartridge. The semiconductor chip may include a memory for storing information such as the printhead cartridge type, date of manufacture, whether it is a recycled cartridge, time since last installation, numbers of removal and reinsertion, number of times it has fired since a last read out or a last installation, level of ink within the cartridge reservoir, etc.
A printer does not need some or all of the printhead cartridges during all times. For example, depending on the print job, some of the printhead cartridges may not be needed and keeping the printhead cartridges in the printer carriage could create waste ink because all of the printhead cartridges in a printer carriage will undergo certain servicing cycles, whether they are being used or not. If the printhead cartridges can be stored, while they are not used, and instead dummy cartridges are installed in the printer, no waste of ink is generated. As another example, if a printhead pocket should be maintained or cleaned, ink delivery tubes should be purged or, more generally, a maintenance operation is to be performed, some or all of the printhead cartridges may be removed for a certain time period. If an operative printhead cartridge is removed from the printer, it can be replaced by a dummy cartridge for protecting the cartridge pocket or for performing maintenance or cleaning operations, for example. If a dummy cartridge is installed in a cartridge pocket of the carriage, it seals the cartridge pocket and prevents aerosol entering the carriage and possibly damaging the printer electronics. A dummy cartridge may include a body having an external shape similar to an operative printhead cartridge's shape but not having ink emitting inkjet printheads or an ink reservoir.
A dummy cartridge according to an example may include a body having an external shape dimensioned to be received in a cartridge pocket, and a handle integrated into the body, with at least one cavity provided in the body along a side of the handle. In an example, two cavities can be provided in the body on two opposite sides of the handle. The one or two cavities may be dimensioned to allow insertion of a human thumb and/or finger on one side or two opposite sides of the handle for gripping the handle. In different examples, the interior handle may have an inverted L shape. In these and other examples, the interior handle may bridge two opposite side faces of the dummy cartridge. The interior handle may be shaped to be gripped in such a way that a pulling force counter acts a holding force holding the dummy cartridge within the cartridge pocket, to remove the dummy cartridge vertically or essentially vertically to avoid damage to fluid ports and electronic parts within the cartridge pocket.
For example, if the dummy cartridge is coupled to fluid supply ports of the ink conveying tubes within the printer carriage, the connection between the dummy cartridge and the fluid supplied ports may resist removal of the dummy cartridge from the cartridge pocket. The interior handle integrated in the dummy cartridge body allows gripping the dummy cartridge body to pull the dummy cartridge up and out of the cartridge pocket in a vertical or substantially vertical direction and avoid that the dummy cartridge makes a pivoting movement around the fluid supply ports which could damage the fluid supply ports or electronics or other parts within the cartridge pocket. The handle may be located at or close to the center of gravity of the body or it may be offset from the center of gravity in a direction towards the fluid supply ports. In an example, the handle may span the center of gravity of the dummy cartridge.
The dummy cartridge according to an example further may include an attachment feature for receiving an accessory device, such as a fluid interconnect bridge, to be able to circulate all of the ink in the ink delivery system no matter if an operative printhead cartridge is installed or not, an air purger for removing air in the ink supply tubes during a startup process, a closure of the fluid supply ports or the like. Circulation of ink in the ink delivery system can be used to disperse pigments and particles in ink and other fluids to maintain the homogeneity of the ink. For example, printing fluids may comprise special inks, such as white inks or other types of inks containing heavy pigments or heavy particles having a tendency to precipitate in the printer if the printing fluid is not moving. Thus, printing fluid may be circulated in the printer to reduce the possibility of printing fluid precipitation and clogging in the printer.
The dummy cartridge according to a further example may also include a chip compatible with the printer electronics for storing information, such as a version number of the dummy cartridge, whether it is an original part, the number of insertions, the type of accessory device installed or the like. This information can be used by the printer to detect that a dummy cartridge has been inserted in the cartridge pocket, that a particular accessory device is installed with the dummy cartridge, to control actions of the printer, using the dummy cartridge, such as ink recirculation, cleaning and the like.
The dummy cartridge body may be manufactured as a single part by 3D printing technology or molding from a plastic material. For the 3D printing technology, some examples of plastic materials that can be used include: polyamide, nylon, ABS, resin, and the like. For injection molding, some examples of plastic materials that can be used include: ABS or other thermoplastic polymer, POM (Polyoxymethylene), Polyetherimide or another transparent thermoplastic polymer, and the like.
In the example of
The handle may be formed as a bridge between the two opposite side faces of the dummy cartridge 10 and may have an inverted “L” shape which, in
For example, the area of the opening of the cavities 16, 18 may be in the range of 5 to 15 cm2 or of about 10 cm2. In one or more examples, the shorter leg 14-1 may have a thickness, measured from the top side towards the bottom side of the body 12, in the range of 1 to 2 cm or of about 1.5 cm and may have a length in the range of 1.5 to 3 cm or of about 2.5 cm. The longer leg may have a thickness, measured in a direction from the front side to the rear side of the body 12, in the range of 0.2 to 1.5 cm or of about 1 cm and may have a length in the range of 5 to 10 cm or of about 8 cm. The undercut 18-1 of the handle 14 may be located at the center of gravity or at about the center of gravity of the dummy cartridge 10, in a direction between the front side 12-3 and the rear side 12-4 of the cartridge body 12, or it may be offset from the center of gravity towards the front of the cartridge body, e.g. by about 1/10 of the length of the cartridge body from its front side to its rear side, to compensate the holding force of fluid supply ports connected to accessory device of the dummy cartridge by a relatively small torque, as explained below. The absolute dimensions and exact location will also depend on the size and shape of the dummy cartridge.
The handle further may have a structured surface, at least at the shorter leg 14-1 to provide for a nonslip surface and hence a safe grip when gripping the handle 14. The structure on the surface of the handle may be provided by an array of raised features, such as raised dots, straight or curved lines.
In a variant of this example, the rear cavity 16 may be omitted. In another variant, the handle 14 bridges the two opposite side faces 12-5, 12-6 of the cartridge body 12 but has a different shape, such as a beam-shape or cylinder shape, with two cavities to the front and to the rear of the handle or with only one cavity to the front of the handle 14.
In the illustrated example, one of the side faces 12-5 of the body 12 is closed and provides a solid surface from the top side 12-1 to the bottom side 12-2 and from the front side 12-3 to the rear side 12-4 of the body 12. The opposite side face 12-6 of this example includes two cutouts 12-7, 12-8 extending along a part of the cavities 16, 18 to facilitate reaching into the cavities and gripping of the handle 14, e.g. between a finger and thumb of a human hand. In the illustrated example, the cutouts 12-7, 12-8 extend along about half of the depth of the cavities 16, 18, from the top side 12-1 of the dummy cartridge body 12 to about half of the height of the body 12. In other examples, both side faces 12-5 and 12-6 of the body 12 may be closed or both side faces may include similar or different cutouts.
In different examples, the body 12 further may comprise an integrated attachment feature 22 for receiving an accessory device, explained in further detail below. The attachment feature 22 may include a threaded hole 22-1 and guide structures 22-2 to receive and fix different types of dummy cartridge accessory devices.
In different examples, the dummy cartridge 10 also may include a cover 20 having a series of clips 20-1 to attach and remove the cover 20 from the dummy cartridge body 12. When the cover 20 is installed, the attachment feature 22 is hidden and protected.
In different examples, the dummy cartridge may further include a memory for storing information about at least one of the type and usage of the dummy cartridge. The memory may be integrated into a semiconductor chip 24, the semiconductor chip 24 further including a controller. An example of a semiconductor chip 24 is shown in
The accessory device 30 of this example is a fluid interconnect bridge which may include a fluid channel 32 connecting a pair of hollow needles 34 (only one of them can be seen in the sectional view of
The accessory device 30 can be a small standard part which can be fitted to the attachment feature 22. It can be slid over the guide structures 22-2 and it can be fixed by a screw at the threaded hole 22-1, for example.
Besides the fluid interconnect bridge, also other types of accessory devices may be provided, such as an air purger for removing air in the ink supply tubes during a startup process, for example, or a foam body for closing the fluid supply ports of the printer during transport. Further examples of accessory devices are a primer which may be provided at the top side of the dummy cartridge body, or a cleaning kit including elements to clean electrodes and other electrical connections provided in the cartridge pocket.
When removing the dummy cartridge 10 from the cartridge pocket 46, the engagement between the fluid supply ports 58 and the needles 34, which in combination are referred to as fluid interconnect, has to be released. If the dummy cartridge 10 had been inserted in the cartridge pocket for some time, it may happen that the engagement of the fluid interconnect is enforced by dried or partly dried ink. Therefore, when pulling the dummy cartridge 10 from the cartridge pocket the needles 34 of the fluid interconnect bridge may create a holding force in the opposite direction which has to be overcome. When the dummy cartridge is removed, there is a risk that the dummy cartridge tilts or pivots around the fluid supply ports 58 and needles 34 which could damage the fluid interconnect or electronics of the printer.
The handle design prevents such a pivoting or tilting movement and ensures that the dummy cartridge is removed substantially or completely vertically. The inverted L-shaped handle 14 is designed such that a e.g. human thumb may be placed at the undercut 18-1 under the shorter leg 14-1 of the handle in the front cavity 18, and e.g. the index finger may be placed along the rear side of the longer leg 14-2 in the rear cavity to grab the handle 14 and create a pivoting force and torque which balances the holding force of the fluid interconnect. Other handle shapes, including an undercut, may create a similar effect.
The holding force generated by the fluid interconnect is illustrated by arrow H in
In one example, the dummy cartridge body 12 can be manufactured by 3D printing technology to create the dummy cartridge body 12, including the handle 14 and the undercut 18-1 in a single part, not needing any sliders or inserts. In other examples, it may be possible to manufacture the dummy cartridge body by molding, using sliders or inserts, or to assemble the dummy cartridge body from several parts. The dummy cartridge body 12, whether it is made from one part or several parts, can be formed from a plastic material, such as ABS (acrylonitrile butadiene styrene) or another thermoplastic polymer. If made from several parts, these can these can be joined by ultrasonic welding, for example.
The cutouts 12-7 and 12-8 and cavity openings may be positioned to avoid blow prime ports of the printer, which may be provided in cartridge pockets at a side or at the top of the cartridge pockets, to prime a printhead cartridge reservoir. The bottom side 12-2 of the dummy cartridge body 12 may be parallel to an undercarriage protector to cover completely the area exposed by a removed operative printhead cartridge to avoid any airflow which could affect the printing of the remaining operative printhead cartridges which are still installed in the carriage.
In one example illustrated in
Filing Document | Filing Date | Country | Kind |
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PCT/US2018/021570 | 3/8/2018 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/172913 | 9/12/2019 | WO | A |
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