Dump bucket toilet with controlled discharge and return

Information

  • Patent Grant
  • 6611967
  • Patent Number
    6,611,967
  • Date Filed
    Thursday, June 6, 2002
    22 years ago
  • Date Issued
    Tuesday, September 2, 2003
    21 years ago
Abstract
A dump bucket toilet that enables the construction of a toilet that has a low profile and that avoids splashing of water. A barrier (90) lies over much of the first side portion of the bucket to prevent the very rapid discharge of water from the bucket into the surrounding tank when the bucket is tipped, but to instead allow water to be discharged through an opening (92) of moderate size. This avoids splashing and keeps the bucket in it dump position for a few seconds to avoid the bucket scooping up water at the bottom of the tank. A return wall (120) at the bottom of the middle of the tank retains water at a second side portion of the tipped bucket to urge the bucket to tilt back to the filled position.
Description




BACKGROUND OF THE INVENTION




In a dump bucket toilet, a bucket that lies within a tank can be tilted to discharge substantially all water into the tank, the water flowing to a toilet bowl to flush out its contents. When the bucket is tilted, the water rapidly rushing out of the bucket can splash. To prevent water from leaking out of the top of tank, barriers are required to limit the effect of the splashing. As soon as the bucket has been tilted to a dump position, it tends to quickly return to its fill position for refilling with water. The bucket may scoop up some of the water in the tank, which results in much less than all of the water being used and which results in an incomplete flush. This is prevented by placing the bucket higher above the bottom of the toilet tank, but this results in a taller toilet tank which is undesirable. In some instances, the toilet pivots back from the dump position only partially towards the fill position, and remains in the in between position under the force of the refill water flowing into the bucket. This can be prevented by weighting the bucket, but then the bucket requires more torque to initially pivot it, and the bucket pivots back fast enough to make a noticeable sound, both of which are undesirable. A dump bucket toilet that avoided these disadvantages, would be of value.




SUMMARY OF THE INVENTION




In accordance with one embodiment, a dump bucket toilet is provided which avoids substantial scooping of water by the bucket as it returns towards the fill position, to enable a toilet tank of low height to be used. The bucket can be initially tilted with a low force, and yet reliably returns to the filled position while making minimal noise. The bucket has first and second sides adjacent respectively to first and second sides of the toilet tank, and is pivotable about a longitudinally-extending tilt axis. The bucket carries a barrier that lies over a first side portion of the bucket. As a result, when the bucket is tiled so its first side is lowered, the barrier resists rapid discharge of the water and consequent splashing. The barrier forms an opening at the top of the first bucket side, through which water can flow out at a moderate rate, which avoids splashing and which keeps the toilet tilted for a few seconds while substantially all of the water is discharged. This avoids the bucket scooping water and the need for a taller gap between the bottom of the bucket and the bottom of the tank.




A return wall lies in the bucket near its bottom. When the bucket tilts to its dump position and then tilts partially back to an in between position, the return wall retains water on a second side of the pivot axis, to apply torque urging the bucket back towards the fill position.











The novel features of the invention are, set forth with particularity in the appended claims. The invention will be best understood from the following description when read in conjunction with the accompanying drawings.




BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a front and top isometric view of a portion of a toilet constructed in accordance with the present invention, with the bucket shown in a fill position and the tank shown in phantom lines.





FIG. 2

is a rear and top isometric view of only the bucket of the toilet of FIG.


1


.





FIG. 3

is a sectional view taken on line


3





3


of

FIG. 1

, with the bucket in the fill position.





FIG. 4

is a sectional view similar to

FIG. 3

, but with the bucket in a dump position.





FIG. 5

is a view similar to

FIG. 4

, but with the bucket in an in between position and taken on line


5





5


of FIG.


1


.











DESCRIPTION OF THE PREFERRED EMBODIMENTS





FIG. 1

illustrates a dump bucket toilet


10


of the present invention, which includes a toilet tank


12


having laterally L opposite tank sides


20


,


22


, longitudinally M opposite tank ends


24


,


26


, and a tank bottom wall


28


. A bucket


30


lies within the tank and is pivotable about a longitudinal tilt axis


32


, to dump water lying in the bucket


30


into the tank


12


. The tank bottom wall has a water exit hole


34


through which water passes to flow along a water tunnel


36


to a toilet bowl


50


to discharge the water through openings


52


in the rim of the toilet bowl.




Each time the bucket is tilted to discharge its water into the tank, water from a refill valve


60


flows water into the bucket to refill it, until the refill valve senses that the bucket is filled, and then stops. The refill valve


60


directs water into a first end portion


62


of the bucket, which is closest to the first or primary end


42


of the bucket.




The bucket primary and secondary ends


42


,


44


carry short shafts or trunnions


70


,


72


that project along the tilt axis


32


. The trunnions are pivotally mounted in bearings (not shown) in the end walls


24


,


26


of the tank. A handle


74


fixed to a portion of trunnion


70


that projects beyond the tank, can be depressed to tilt the tank from the fill position to a tilted dump position. During such tilting in the tipping direction of arrow


80


, a first side


82


of the bucket moves down while an opposite second side


84


moves up. As the bucket tilts perhaps 100° in the tipping direction


80


, water in the bucket is discharged into the tank


12


and rapidly flows out through the water exit hole


34


.




Applicant provides a lid or barrier


90


which lies above a first side portion


91


(

FIG. 3

) of the bucket (opposite a second side portion


93


) that lies adjacent to the first bucket side


82


, the barrier extending at least partially towards the bucket second side


84


. The purpose of the barrier


90


is to prevent a sudden dumping of substantially all of the contents of the bucket into the tank, as this can result in splashing of the water. The splashed water can find its way to the top of the tank and cause a few droplets to leak out, which is undesirable. The barrier


90


forms a gap opening


92


between itself and the top of the first bucket side


82


, and much of the water in the tank can flow out at a moderate rate through the gap opening into the tank. Such moderation of outflow of water greatly reduces splashing. The barrier preferably extends as part of a cylinder centered on the pivot axis from the top


130


of the bucket first side, to avoid requiring an increase in tank width, while providing more volume to hold dumped water. The longitudinal M length of the barrier is more than one-third the length of the bucket.




As also shown in

FIG. 2

, the dump bucket forms a hold-down container


100


with longitudinally-opposite end walls


102


,


104


. The barrier


90


lies at the top of the hold-down container. The end wall


102


limits the rapid outflow of water in the bucket being tilted, through the first end portion


62


. The bucket is also provided with an axillary container


110


that traps water and slowly empties the water into the hold-down container


100


. The bucket also has a return wall


120


that traps water when the bucket has been tilted to its dump position and then pivots back only partially to an in between position, to help return the bucket to the initial fill position.





FIG. 3

shows the bucket in its fill position, wherein the level of water at WA lies near the top


122


of the bucket. The bucket is shaped so the center of gravity at


124


is slightly below the pivot axis


32


and lies slightly closer to the second side


84


of the bucket then to the first side


82


. A stop indicted at


126


can hold the bucket in this fill position.




When the handle is depressed and the bucket turns in the tipping direction


80


, the bucket tilts by an angle A of about 95° to 100° to a dump position. The top


130


of the bucket first side


82


moves to the position


132


. A stop (not shown) prevents the bucket from tilting any further than the position


132


. The dump position is almost always between 60° and 120° away from the fill position.





FIG. 4

shows the bucket at


30


A as it reaches the dump position. The water WB tends to be thrown out of the bucket and against the first side


20


of the tank. However, the barrier


90


greatly limits the amount of water that is forcefully thrown out of the bucket. A volume


134


between the refill waterline WA and the barrier


90


receives some of the water. In

FIG. 4

, a moderate amount of water at


140


flows over the far side


94


of the barrier


90


into the tank.




The barrier has an average width less than half the width of the top of the bucket. The rest of the water in the hold-down container


100


can exit only through the gap opening


92


between the top of the bucket first side


82


and an adjacent edge of the barrier


90


. It is noted that it is possible to extend the barrier


90


further across the width of the bucket toward the second side


84


, so that substantially no water flows at


140


over the barrier, although applicant prefers to allow a small amount of water to flow over the barrier. It should be noted that considerable water flows rapidly out of the first end portion


62


(

FIG. 2

) of the bucket, where the barrier


90


does not lie. Applicant does not have the barrier extend over the first end portion


62


, because water from the refill valve flows into the bucket through the first end portion


62


. However, the hold-down container


100


preferably extends by more than half the longitudinal length of the bucket.





FIG. 4

includes arrows


150


,


152


showing the paths of water flowing above and below the barrier


90


. The axillary container


110


has a small hole at


154


that allows water to flow along the path


156


down and through the gap opening


92


. The weight of water in the axillary container


110


and the hold-down container


100


tend to keep the bucket in its dump position shown in

FIG. 4

, for a total period of perhaps four or five seconds, which is long enough for almost all water at the bottom of the tank


12


to exit through the exit hole


34


. This avoids the bucket scooping up water as it begins to return towards the fill position.





FIG. 5

shows the bucket at


30


B in an in between position which is angled by an angle B (

FIG. 3

) of 55° from the fill position. Applicant finds that, unless special measures are taken, the bucket tends to slowly move to the in between at


30


B (

FIG. 5

) and remain there indefinitely as water from the refill valve moves along the direction of arrow


160


. To return the bucket to the fill position, applicant provides a return device


162


in the form of a return wall


120


that extends longitudinally along the lower end (when the bucket is in its upright fill position) of the hold-down container


100


. Refill water moving along arrow


160


fills the lower portion of the bucket, as to the height


166


, with additional water flowing out through the gap opening


92


into the tank. If the water at the height


166


filled the entire lower portion of the tank, this would not have any substantial effect in pivoting the bucket in the return direction


170


which is opposite the tipping direction


80


. However, the return wall


164


holds a net weighting or torquing portion


172


of water. The weighting portion


172


of water is not offset by water at the bottom of the hold-down container


100


because water cannot flow from the weighting portion


172


into the hold-down container


100


unless the water rises above the top


174


of the return wall. The weight of the water in the weighting portion


172


applies torque that pivots the bucket slowly back to the fill position of FIG.


3


. The slow return minimizes the amount of noise when the stop


126


is reached. It is noted that in the dump position of

FIG. 4

, the return wall


120


cannot hold water without such water also flowing into the hold-down container


100


, so no trapped water applies a torque in the dump position of

FIG. 4

that would counter the hold-down effect of water in the axillary container


110


.




In a dump bucket that applicant has designed, the bucket is molded of plastic and has a longitudinal length D (

FIG. 2

) of 17.8 inches, a lateral width E of 6 inches and a height G of 4.75 inches. The barrier


90


has a longitudinal length of 11.5 inches and a width of 2.2 inches up to the opening


92


. The return wall


120


has a height of 1.5 inches. Applicant prefers that the barrier width H be at least one-fifth the width of the bucket.





FIG. 3

indicates another barrier


170


that could be used instead of the barrier


90


. The barrier


170


can extend along the entire longitudinal M length of the first side portion


91


of the bucket at a height above more than half the bucket height G. There is possibly a slot where water at


160


would hit the barrier. An opening


172


allows for the outflow of water in the dump position.




Thus, the invention provides a dump bucket toilet that avoids large splashing of water when the bucket is tipped to its dump position, which avoids scooping up water by the dump bucket returning away from the dump position so the tank can have a lower height, and which assures that the bucket will return to the fill position after each cycle and with minimum noise. A barrier lying above most of a first side portion of the upright (fill position) bucket prevents the sudden dumping of a large portion of water in the bucket when the bucket tilts to the dump position, and consequent splashing. Instead, water lying along most of the length of the bucket flows down to the bottom of the barrier to more slowly flow into the tank. An opening for the water can lie between the top of the bucket first side and the barrier and/or in one of them. The bucket forms a hold-down container that traps a considerable portion of the original water so it cannot rapidly flow out through a first end portion of the bucket that is kept open to receive water through the refill valve. An axillary container provides slight additional delay before the bucket starts pivoting back towards the refill position. A return wall at the bottom of the upright bucket, traps a quantity of water and holds the water there when the bucket has pivoted only partially back from the dump position, to an in between. The torque applied by the water trapped on the return wall, assures that the bucket will return to the upright refill position.




Although particular embodiments of the invention have been described and illustrated herein, it is recognized that modifications and variations may readily occur to those skilled in the art, and consequently, it is intended that the claims be interpreted to cover such modifications and equivalents.



Claims
  • 1. A dump bucket toilet that includes a tank having laterally spaced first and second sides and a dump bucket lying in said tank and pivotable about a longitudinally-extending tilt axis between a fill position wherein first and second bucket sides lie adjacent, respectively, to said first and second tank sides and a dump position wherein said first bucket side has moved downward to dump water into said tank, said dump bucket having primary and secondary end portion spaced along said axis and a refill valve that diverts refill water into said primary end portion, wherein:said bucket includes a barrier that lies over a portion of water in said bucket that lies laterally between said first bucket side and said tilt axis, in said filled position, said barrier extending along at least a portion of the longitudinal length of the bucket to trap some of the water lying in the bucket and prevent its very rapid release into said tank when the bucket is tilted to said dump position; said barrier forms an opening near the top of said first bucket side through which water can flow out into said tank more slowly than if said barrier were not present; said barrier extends along at least half of the longitudinal length of the bucket, but not along said primary end portion.
  • 2. A dump bucket toilet that includes a tank having laterally spaced first and second sides and a dump bucket lying in said tank and pivotable about a longitudinally-extending tilt axis between a fill position wherein first and second bucket sides lie adjacent, respectively, to said first and second tank sides and a dump position wherein said first bucket side has moved downward to dump water into said tank, wherein:said bucket includes a barrier that lies over a portion of water in said bucket and that lies laterally between said first bucket side and said tilt axis, in said filled position, said barrier extending along at least a portion of the longitudinal length of the bucket, to trap some of the water lying in the bucket and prevent its very rapid release into said tank when the bucket is tilted to said dump position; said barrier forms an opening near the top of said first bucket side through which water can flow out into said tank more slowly than if said barrier were not present, and including walls forming a hold-down container lying under said barrier, said container having an open side that facsimile primarily toward said second tank side in said filled position and that faces primarily upward in said dump position, said container being open at the bottom of the container in said dump position to empty water lying in the container to flow into the tank.
  • 3. The dump bucket toilet described in claim 2 wherein:a majority of said barrier lies above said bucket in said filled position, whereby a volume under the barrier and above the top of the bucket is filled by some of the water dumped out of said bucket as the bucket tilts to said dump position to absorb some of the water.
  • 4. A dump bucket toilet comprising:a tank; a bucket which lies in said tank, said bucket having a horizontal tip axis, said bucket having a bottom and first and second opposite side portions and a top, as viewed along said tip axis, and said bucket being pivotable in a tip tipping, and rapidly to a dump position wherein said first bucket side is lowered and water in the bucket is dumped into the tank; a barrier which partially closes an upper portion of said bucket at at least said first side portion of said bucket to reduce the rate at which water is dumped from the bucket into the tank when the bucket is full and is tilted to said dump position; said barrier having a barrier far side which is closest to said second side wall and said barrier forming a gap at said bucket first side through which water can flow out without flowing above said barrier far side; said barrier has an average horizontal width that is less than half the maximum width of said bucket between said opposite sides, so some water in the bucket can flow over the barrier when the bucket is first tipped.
  • 5. A dump bucket toilet comprising:a tank; a bucket which lies in said tank, said bucket having a horizontal tip axis, said bucket having a bottom and first and second opposite side portions and a top, as viewed along said tip axis, and said bucket being pivotable in a tip direction about said axis from a fill position wherein a filled bucket awaits a tipping, and rapidly to a dump position wherein said first bucket side is lowered and water in the bucket is dumped into the tank; a barrier which partially closes an upper portion of said bucket at at least said first side portion of said bucket to reduce the rate at which water is dumped from the bucket into the tank when the bucket is full and is tilted to said dump position; said barrier having a barrier far side which is closest to said second side wall and said barrier forming a gap at said bucket first side through which water can flow out without flowing above said barrier far side; said barrier extends above a top of said bucket and substantially as part of a cylinder centered on said pivot axis.
  • 6. A dump bucket toilet which includes a tank, a bucket that lies in said tank and that has a horizontal tilt axis, said bucket having a bottom and first and second opposite side portions and a top, as viewed along said tip axis, and said bucket being pivotable in a tip direction about said axis from a fill position wherein a filled bucket awaits a tipping and a dump position wherein said first bucket side is lowered and water in the bucket is dumped into the tank, comprising:a barrier which partially closes an upper portion of said bucket at at least said first side portion of said bucket to reduce the rate at which water is dumped from the bucket into the tank when the bucket is full and is tilted to said dump position; at least a portion of said barrier extends above said top of said bucket to better absorb some of the water dumped out of the bucket as the bucket tilts to the dump position.
US Referenced Citations (5)
Number Name Date Kind
1265890 Egan May 1918 A
1670975 McCleery May 1928 A
2199068 Egenas Apr 1940 A
4646369 Brown et al. Mar 1987 A
5887293 Hennessy Mar 1999 A
Foreign Referenced Citations (1)
Number Date Country
441374 Jan 1936 GB