This application is based upon and claims the benefit of priority of the prior Japanese Patent Application No. 2011-018277, filed on Jan. 31, 2011, the entire contents of which are incorporated herein by reference.
An aspect of the invention discussed herein is related to a duplexer. Another aspect of the invention is related to a duplexer having a package substrate composed of multiple layers stacked.
Mobile communication device such as cellular phones and portable information terminal equipment are widely spread with the developments in the information-oriented society. For example, the cellular phones use RF bands as high as 800 MHz˜1.0 GHz and 1.5 GHz˜2.0 GHz. In order to cope with such RF bands, duplexers using acoustic wave filters such as surface acoustic wave (SAW) filters or film bulk acoustic resonators (FBARs) are used.
Japanese Patent Application Publication No. 2006-203149 discloses an electronic device in which an acoustic wave filter that is flip-chip mounted on an upper surface of a package substrate is sealed with solder or the like. Japanese Patent Application Publication No. 2009-296508 discloses a duplexer in which a package substrate composed of multiple layers stacked is used and a transmission acoustic wave filter and a reception acoustic wave filter, which are flip-chip mounted on an upper surface of the package substrate, is sealed with solder or the like.
Recently, the cellular phones have made further progress in multiband and multimode and have become increasingly sophisticated. For example, the cellular phones are equipped with an auxiliary wireless interface such as wireless local area network (LAN) or global positioning system (GPS). In the above situation, there is an increasing demand for reduction in the size and height of the duplexer.
In order to reduce the height of the duplexer, it is considered to thin the package substrate. A thinned package substrate may be realized by thinning each layer thereof. In this case, patterns formed on the layers become closer to each other. For example, a transmission line provided on a layer may be electromagnetically coupled with a metal formed on another layer. Similarly, a reception line provided on a layer may be electromagnetically coupled with a metal formed on another layer. Thus, a signal leakage may occur between the transmission and reception lines via the metals, and the isolation characteristic between the transmission and reception lines may deteriorate.
According to another aspect of the present invention, there is provided a duplexer including: a package substrate having layers stacked; a transmission filter and a reception filter that are provided on an upper surface of a first layer that is one of the layers of the package substrate, the transmission and reception filters being acoustic wave filters; a metal pattern provided on the upper surface of the first layer and formed to surround the transmission and reception filters; a transmission line provided on an upper surface of a second layer that is one of the layers of the package substrate and is positionally lower than the first layer, the transmission line electrically connecting the transmission filter and a transmission terminal together; and a reception line that is provided on the upper surface of the second layer and electrically connects the reception filter and a reception terminal, wherein the thickness of the first layer is greater than that of the second layer.
A description is now be given of embodiments with reference to the accompanying drawings.
By way of another example, the transmission filter 12 is connected to the antenna 22 via the matching circuit 16, while the reception filter 14 is connected to the antenna 22 without passing through the matching circuit 16. That is, at least one of the transmission filter 12 and the reception filter 14 is connected to the antenna 22 via the matching circuit 16.
Pads 30 are provided on the upper surface of the die attach layer 26. The transmission filter 12 and the reception filter 14 are facedown flip-chip mounted on the pads via bumps 32. The bumps 32 may be gold (Au) or solder and a thickness of about 20 μm. The transmission filter 12 and the reception filter 14 have a height of, for example 0.1˜0.28 mm. Foot pads 34 are provided on the back surface of the line pattern/foot pad layer 28. The die attach layer 26 and the line pattern/foot pad layer 28 may be made of an insulator such as ceramic. The transmission filter 12, the reception filter 14 and the foot pads 34 are electrically interconnected by lines 36 and vias made of an electrically conductive material. The package substrate 24 may be a printed-circuit board.
The transmission filter 12 and the reception filter 14 may be ladder type filters using SAW resonators. The transmission filter 12 and the reception filters 14 have mutually different passbands. The transmission filter 12 and the reception filter 14 may be a lattice type filter or a multimode filter composed of SAW resonators. Another configuration uses resonators using bulk waves instead of the SAW resonators.
A seal ring 38 formed by a metal pattern is provided on the upper surface of the die attach layer 26 along the outer periphery of the die attach layer 26. Solder 40 is joined to the seal ring 38. Preferably, the seal ring 38 is made of a metal having good wettability to the solder 40, which may be tungsten plated with gold.
A metal cap 42 is provided so as to extend over the solder 40, the transmission filter 12 and the reception filter 14. The metal cap 42 may be made of a metal such as Kovar and may be 25 μm thick, for example. The transmission filter 12 and the reception filter 14 are sealed with the solder 40 and the metal cap 42.
A protection film 44 is provided so as to cover the solder 40 and the metal cap 42. The protection film 44 may be formed by, for example, a metal film, which may be nickel deposited to a thickness of about 10 nm by electrolytic plating. Besides nickel, a copper plated film or a vapor deposition film may be used to form the protection film 44. The protection film 44 may be formed by a resin film such as epoxy resin. The protection film 44 suppresses deformation of the solder 40 inside the protection film 44 due to external force or heat.
A description is now given of the layers of the package substrate 24 with reference to
Referring to
The transmission filter 12 is flip-chip mounted on the antenna pad 46, the transmission pad 48 and the ground pad 52 by using bumps. An input electrode of the transmission filter 12 is connected to the transmission pad 48, and a ground electrode of the transmission filter 12 is connected to the ground pad 52. An output electrode of the transmission filter 12 is connected to the antenna pad 46.
The reception filter 14 is flip-chip mounted on the antenna pad 46, the reception pad 50 and the ground pad 52 by using bumps. An output electrode of the reception filter 14 is connected to the reception pad 50, and a ground electrode of the reception filter 14 is connected to the ground pad 52. An input electrode of the reception filter 14 is connected to the antenna pad 46.
The seal ring 38 is provided on the upper surface of the die attach layer 26 so as to surround the transmission filter 12 and the reception filter 14. The seal ring 38 is electrically connected to a ground line formed on the upper surface of the line pattern/foot pad layer 28 by means of vias. The seal ring 38 is set at the ground potential.
As illustrated in
The upper and back surfaces of the line pattern/foot pad layer 28 have a rectangular shape. The antenna line 58 is close to the center of a first side 66 of the rectangular shape. The transmission line 60 is close to one of two ends of a second side 68 opposite to the first side 66. The reception line 62 is close to the other end of the second side 68. The ground lines 64 are provided between the antenna line 58 and the transmission line 60 and between the antenna line 58 and the reception line 62. With this arrangement, it is possible to improve the isolation characteristics between the lines 58, 60 and 62. The transmission line 60 and the reception line 62 do not extend over an area (depicted by a broken line in
A first conductor line 70 is provided so as to extend to the transmission line 60 from the outer periphery (the second side 68) of the line pattern/foot pad layer 28. A second conductor line 72 is provided so as to extend to the reception line 62 from the outer periphery (the second side 68) of the line pattern/foot pad layer 28. That is, the first conductor line 70 is provided so as to extend in an area A that is part of an area defined by projecting the seal ring 38 onto the upper surface of the die attach layer 26 and is closest to the transmission line 60. Similarly, the second conductor line 72 is provided so as to extend in an area B that is part of the area defined by projecting the seal ring 38 onto the upper surface of the die attach layer 26 and is closest to the reception line 62. The first conductor line 70 is electrically connected to the transmission line 60, and the second conductor line 72 is electrically connected to the reception line 62.
The first conductor line 70 has a width W1 smaller than a width W2 of the transmission line 60. The second conductor line 72 has a width W3 smaller than a width W4 of the reception line 62. For example, in a case where W2 is approximately equal to W4, it is preferable that W1 is approximately equal to W3. In this case, W1 and W3 are smaller than W2 and W4.
Third conductor lines 74 are provided so as to extend to the antenna line 58 and the ground lines 64 from the outer periphery of the line pattern/foot pad layer 28. The third conductor lines 74 are provided so as to extend in the area defined by projecting the seal ring 38 onto the upper surface of the line pattern/foot pad layer 28. The third conductor lines 74 are electrically connected to the antenna line 58 or the ground lines 64.
The first conductor line 70, the second conductor line 72 and the third conductor lines 74 are used for electrolytic plating in order to supply electricity to all patterns to be plated with gold for the purpose of simultaneously forming the transmission lines 60 of integrally formed multiple package substrates prior to cutting.
As illustrated in
The antenna terminal 76 is close to the center of the first side 66 out of the four sides of the rectangular back surface of the line pattern/foot pad layer 28. The transmission terminal 78 is close to one of the two ends of the second side 68 opposite to the first side 66, and the reception terminal 80 is close to the other end of the second side 68.
Now, a duplexer according to a comparative example is described in order to describe effects of the duplexer of the first embodiment.
On the upper surface of the die attach layer 26, there are provided pads 130, which include an antenna pad, a transmission pad, a reception pad and ground pads. A transmission filter 112 and a reception filter 114 are facedown flip-chip mounted on the pads 130 by using bumps 132. On the back surface of the line pattern/foot pad layer 128, there are provided foot pads 134, which include an antenna terminal, a transmission terminal, a reception terminal and ground terminals. The transmission filter 112 and the reception filter 114 are electrically connected to the foot pads 134 via lines 136 provided on the upper surface of the line pattern/foot pad layer 134 as well as vias. The lines include an antenna line, a transmission line, a reception line and ground lines.
A seal ring 138 is provided on the upper surface of the die attach layer 126 so as to surround the transmission filter 112 and the reception filter 114. Solder 140 is bonded on the seal ring 138. A metal cap 142 is provided so as to extend over the transmission filter 112 and the reception filter 114. The transmission filter 112 and the reception filter 114 are sealed with the solder 140 and the metal cap 142. A protection film 144 is provided so as to cover the solder 140 and the metal cap 142.
In the duplexer of the first comparative example, as illustrated in
As described above, the duplexer of the first embodiment as illustrated in
For the purpose of improving the isolation characteristic between the transmission line 60 and the reception line 62, it is preferable that the ratio t2/t1 is equal to or smaller than 0.8 and is more preferably equal to or smaller than 0.5.
The transmission line 60 and the reception line 62 may extend in an area defined by projecting the seal ring 38 onto the upper surface of the line pattern/foot pad layer 28. However, as illustrated in
As illustrated in
As illustrated in
The first conductor line 70 is at the same potential as the transmission line 60 and is positioned closer to the seal ring 38 than the transmission line 60. Thus, as the package substrate 24 becomes thinner, the electromagnetic coupling between the first conductor line 70 and the seal ring 38 becomes more considerable. Similarly, the second conductor line 72 is at the same potential as the reception line 62 and is positioned closer to the seal ring 38 than the reception line 62. Thus, as the package substrate 24 becomes thinner, the electromagnetic coupling between the second conductor line 72 and the seal ring 38 becomes more considerable. With the above in mind, the electromagnetic coupling between the first conductor line 70 and the seal ring 38 and that between the second conductor line 72 and the seal ring 38 are reduced by narrowing the first conductor line 70 and the second conductor line 72 in order to reduce the area where the first conductor line 70 or the second conductor line 72 overlap the seal ring 38. More particularly, as illustrated in
The first embodiment may be varied so as to have one of the two unique arrangements, one of which includes the first conductor line 70 narrower than the transmission line 60, and the other of which includes the second conductor line 72 narrower than the reception line 62. In other words, the width of one of the first conductor line 70 and the second conductor line 72 is smaller than that of one of the transmission line 60 and the reception line 62. Even with this variation, it is thus possible to suppress leakage of the transmission signal over the transmission line 60 to the reception line 62 via the seal ring 38 and improve the isolation characteristic between the transmission line 60 and the reception line 62.
The first embodiment may be varied so that the first conductor line 70 has a portion narrower than the transmission line 60 and the second conductor line 72 has a portion narrower than the reception line 62. Even with this variation, it is thus possible to suppress leakage of the transmission signal over the transmission line 60 to the reception line 62 via the seal ring 38 and improve the isolation characteristic between the transmission line 60 and the reception line 62. The first conductor line 70 and the second conductor line 72 are not limited to patterns for electrolytic plating but may be conductor patterns that extend the area defined by projecting the seal ring 38 onto the upper surface of the line pattern/foot pad layer 28 and are electrically connected to the transmission line 60 and the reception line 62.
As has been described with reference to
The first embodiment may be varied to provide a resin film with which the transmission filter 12 and the reception filter 14 are sealed instead of the solder 40.
The first embodiment may be varied so that the reception filter 14 has a balanced output instead of the unbalanced output. The filter having the balanced output has two reception terminals 80 in
The first embodiment may be varied so that the transmission filter 12 and the reception filter 14 is formed on a single chip, which is mounted on the package substrate 24.
The first embodiment may be varied to have a multilayer substrate composed of at least three layers. In this case, the thickness of a first layer having an upper surface on which the transmission and reception filters are mounted and the metal pattern is provided so as to surround these filters is greater than the thickness of a second layer having a position vertically lower than that of the first layer and an upper surface on which the transmission and reception lines are provided. The metal pattern on the upper surface of the first layer may be not a seal member and may be partly broken as long as the metal pattern functionally surrounds the transmission and reception filters.
According to the second embodiment, as illustrated in
The second embodiment may be varied so that at least one of the first conductor line 70 and the second conductor line 72 is provided so as to extend in an area other than an area that connects the area A closest to the transmission line 60 and the area B closest to the reception line 62 in the shortest distance. As illustrated in
Both the first conductor line 70 and the second conductor line 72 may be provided so as to extend in areas other than the area that connects the areas A and B in the shortest distance. In this case, it is possible to further suppress leakage of the transmission signal over the transmission line 60 to the reception line 62 via the seal ring 38 and to further improve the isolation characteristic between the transmission line 60 and the reception line 62.
A duplexer according to a third embodiment has an exemplary structure in which the transmission line 60 and the like are formed by electroless plating.
The duplexer of the third embodiment does not have the conductor patterns electrically connected to the transmission line 60 and the reception line 62 in the area (depicted by the broken line in
The present invention is not limited to the specifically disclosed embodiments, but includes other embodiments and variations within the scope of the claimed invention.
Number | Date | Country | Kind |
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2011-018277 | Jan 2011 | JP | national |
Number | Name | Date | Kind |
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20030098757 | Iwamoto et al. | May 2003 | A1 |
20060138672 | Sakinada et al. | Jun 2006 | A1 |
20090302970 | Hatano et al. | Dec 2009 | A1 |
20120126912 | Tsutsumi et al. | May 2012 | A1 |
Number | Date | Country |
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2002-100932 | Apr 2002 | JP |
2003-163570 | Jun 2003 | JP |
2006-203149 | Aug 2006 | JP |
2009-054829 | Mar 2009 | JP |
2009-296508 | Dec 2009 | JP |
Entry |
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Korean Office Action dated Apr. 16, 2013, in a counterpart Korean patent application 10-2011-0116344. |
Number | Date | Country | |
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20120194294 A1 | Aug 2012 | US |