Claims
- 1. In a curable composition comprising
- (A) at least one filler material;
- (B) at least one epoxy resin; and
- (C) at least one curing agent for component (B); the improvement which comprises employing as at least a part of component (B) at least one hydrocarbon epoxy novolac resin, halogenated epoxy hydrocarbon novolac resin or combination thereof in an amount such that at least about 40 percent of the epoxy groups present in component (B) are contributed by said hydrocarbon epoxy novolac resins.
- 2. A curable composition of claim 1 wherein
- (i) component (A) is silica flour;
- (ii) component (B) is the product resulting from dehydrohalogenating the reaction product of an epihalohydrin and (1) one or more hydrocarbon novolac resins, (2) one or more halogenated hydrocarbon novolac resins, (3) a combination of (1) and (2) or (4) a combination of (a) one or more hydrocarbon novolac resins or one or more halogenated hydrocarbon novolac resins or a combination thereof and (b) one or more phenol-aldehyde novolac resins, one or more halogenated phenol-aldehyde novolac resins, one or more bisphenol A based resins, one or more halogenated bisphenol A based resins or any combination thereof;
- (iii) component (C) is a phenolic material or a carboxylic acid anhydride or mixture thereof; and
- (iv) said hydrocarbon epoxy novolac resin or halogenated hydrocarbon epoxy novolac resin is present in an amount such that from about 90 to about 100 percent of the epoxy groups present in component (B) are contributed by said hydrocarbon epoxy novolac resin or combination thereof.
- 3. A curable composition of claim 2 wherein component (B) contains the product resulting from dehydrohalogenating the reaction product of an epihalohydrin and the product resulting from reacting phenol, cresol or a combination thereof with (a) an unsaturated hydrocarbon containing an average of from 6 to about 55 carbon atoms per molecule or halogenated derivatives of such reaction products, or mixture of such hydrocarbons or halogenated derivatives thereof; (b) oligomers and/or cooligomers of hydrocarbon dienes or halogenated hydrocarbon dienes, which dienes have from 4 to about 24 carbon atoms or mixture of such hydrocarbon dienes or halogenated hydrocarbon dienes or (c) a combination of (a) and (b).
- 4. A curable composition of claim 2 wherein component (B) contains
- (i) the product resulting from dehydrohalogenating the reaction product of epichlorohydrin and the product resulting from reacting phenol, cresol or a combination thereof with a composition comprising from about 70 to about 100 percent by weight of dicyclopentadiene, from about zero to about 30 percent by weight of C.sub.10 dimers, from about zero to about 7 percent by weight of oligomers of C.sub.4 -C.sub.6 unsaturated hydrocarbons and the balance if any to provide 100% by weight of C.sub.4 -C.sub.6 alkanes, alkenes or dienes;
- (ii) halogenated derivatives of the product of component (i); or
- (iii) combinations thereof.
- 5. A curable composition of claim 2 wherein component (B) contains
- (i) the product resulting from dehydrohalogenating the reaction product of epichlorohydrin and the product resulting from reacting phenol, cresol or a combination thereof with a composition comprising from about 95% to about 100% by weight of dicyclopentadiene and the balance, if any, to provide 100% by weight of C.sub.4 to C.sub.7 saturated or unsaturated hydrocarbons or oligomers thereof;
- (ii) halogenated derivatives of the product of component (i); or
- (iii) combinations thereof.
- 6. A curable composition of claim 1 wherein
- (i) component (A) is fumed or colloidal silica, metal powder, synthetic rubber material or a combination thereof;
- (ii) component (B) is the product resulting from dehydrohalogenating the reaction product of an epihalohydrin and (1) one or more hydrocarbon novolac resins, (2) one or more halogenated hydrocarbon novolac resins, (3) a combination of (1) and (2) or (4) a combination of (a) one or more hydrocarbon novolac resins or one or more halogenated hydrocarbon novolac resins or a combination thereof and (b) one or more phenol-aldehyde novolac resins, one or more bisphenol A based resins, one or more halogenated bisphenol A based resins or any combination thereof;
- (iii) component (C) is dicyandiamide, diaminodiphenyl sulfone, methylenedianiline or a combination thereof; and
- (iv) said hydrocarbon epoxy novolac resin or halogenated hydrocarbon epoxy novolac resin is present in an amount such that from about 90 to about 100 percent of the epoxy groups present in component (B) are contributed by said hydrocarbon epoxy novolac resin or halogenated hydrocarbon epoxy novolac resin or combination thereof.
- 7. A curable composition of claim 6 wherein component B contains the product resulting from dehydrohalogenating the reaction product of an epihalohydrin and the product resulting from reacting phenol, cresol, or a combination thereof with (a) an unsaturated hydrocarbon containing an average of from 6 to about 55 carbon atoms per molecule or halogenated derivatives of such reaction products, or mixture of such hydrocarbon or halogenated derivatives thereof; (b) oligomers and/or co-oligomers of hydrocarbon dienes or halogenated hydrocarbon dienes which dienes have from 4 to about 24 carbon atoms or mixture of such hydrocarbon dienes or halogenated hydrocarbon dienes or (c) a combination of (a) and (b).
- 8. A curable composition of claim 6 wherein component (B) contains
- (i) the product resulting from dehydrohalogenating the reaction product of epichlorohydrin and the product resulting from reacting phenol, cresol or a combination thereof with a composition comprising from about 70 to about 100 percent by weight of dicyclopentadiene, from about zero to about 30 percent by weight of C.sub.10 dimers, from about zero to about 7 percent by weight of oligomers of C.sub.4 -C.sub.6 unsaturated hydrocarbons and the balance, if any, to provide 100% by weight of C.sub.4 -C.sub.6 alkanes, alkenes or dienes;
- (ii) halogenated derivatives of the product of component (i); or
- (iii) combinations thereof.
- 9. A curable composition of claim 6 wherein component (B) contains
- (i) the product resulting from dehydrohalogenating the reaction product of epichlorohydrin and the product resulting from reacting phenol, cresol or a combination thereof with a composition comprising from about 95 percent to about 100% by weight of dicyclopentadiene and the balance, if any, to provide 100% by weight of C.sub.4 to C.sub.7 saturated or unsaturated hydrocarbons or oligomers thereof;
- (ii) halogenated derivatives of the product of component (i); or
- (iii) combinations thereof.
- 10. An electrical or electronic component encapsulated with a composition of claim 1.
- 11. An electrical or electronic component encapsulated with a composition of claim 2.
- 12. An electrical or electronic component encapsulated with a composition of claim 3.
- 13. An electrical or electronic component encapsulated with a composition of claim 4.
- 14. An electrical or electronic component encapsulated with a composition of claim 5.
- 15. One or more substrates bonded together with a composition of claim 1.
- 16. One or more substrates bonded together with a composition of claim 6.
- 17. One or more substrates bonded together with a composition of claim 7.
- 18. One or more substrates bonded together with a composition of claim 8.
- 19. One or more substrates bonded together with a composition of claim 9.
CROSS REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of application Ser. No. 769,043 filed Aug. 26, 1985, now abandoned.
US Referenced Citations (6)
Non-Patent Literature Citations (1)
Entry |
"Electronics-Related Materials Entered the Second Stage/Dipp Epoxy, Orginally Developed Material, Reached the Goal", article published Mar. 23, 1985 in The Kagaku Kogyo Daily, (The Chemical Industrial Daily News), Japan. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
769043 |
Aug 1985 |
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