Embodiments generally relate to durable lighting apparatus with a radiation pattern that is generally isotropic.
Utility lights are commonly used to complete a task where typical illumination (daylight, overhead lighting, etc.) is not available. This situation can occur in an outdoor area simply because it is dusk, night, or dawn. This situation can also occur in areas of a home, business, or industrial setting that are not typically occupied and/or simply contain an inadequate amount of lighting for the task at hand (basements, crawl spaces, HVAC enclosures, attics, garages, closets, etc.). This situation can also occur during the initial construction of a home, business, or industrial setting where the overhead lighting has not been wired up or otherwise installed. Painting, pluming, HVAC, drywall, electrical, and any other general contractor may require additional illumination during construction.
Existing devices have typically used incandescent, halogen, or other high discharge lamps for these utility lights, which suffer from a number of drawbacks including large amounts of heat generated from the lamp, easily damaged glass or filaments in the lamp, low efficiency, short life span, and a largely directional nature of the resulting radiation pattern.
The socket and lamps are placed within a translucent housing so that light may be emitted from the apparatus in a substantially isotropic pattern. In other words, light is emitted from all sides of the apparatus, preferably in a substantially equal manner. This allows the apparatus to be oriented in any number of positions (above the work area, next to the work area, below the work area, etc.) and still provide adequate light. Further, the use of fluorescent lights provides an increase in efficiency and produces very little heat when compared to other technologies. Thus, the apparatus may be used in close proximity to heat sensitive or flammable objects without the risks that are inherent in other technologies. The sockets are mounted within a flexible substrate which allows the lamps and sockets to oscillate when the apparatus is under some type of shock and/or vibration, preventing damage to both. The socket assembly is permitted to travel vertically along a central column while utilizing a pair of shock absorbing devices which allow the apparatus to absorb even further shock and/or vibration without damage to the lamps and sockets.
The foregoing and other features and advantages of the present invention will be apparent from the following more detailed description of the particular embodiments, as illustrated in the accompanying drawings.
A better understanding of an exemplary embodiment will be obtained from a reading of the following detailed description and the accompanying drawings wherein identical reference characters refer to identical parts and in which:
The invention is described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art. In the drawings, the size and relative sizes of layers and regions may be exaggerated for clarity.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Embodiments of the invention are described herein with reference to illustrations that are schematic illustrations of idealized embodiments (and intermediate structures) of the invention. As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, embodiments of the invention should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing.
Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
A central column 200 is preferably placed in the center of the upper and lower housings 110 and 115 and positioned substantially vertically. In an exemplary embodiment, a collar 220 contains a pass through which accepts the central column 200 and allows the collar 220 to slide vertically along the central column 200. A socket assembly 500 is preferably fixed to the collar 220 so that the socket assembly 500 is permitted to move up/down vertically along with the collar 220. The socket assembly 500 preferably contains a plurality of sockets 135 which are fixed to a flexible substrate 120, which has been fixed to the collar 220.
In an exemplary embodiment, the flexible substrate 120 may be sandwiched between an upper rigid substrate 140 and a lower rigid substrate 150, where the rigid substrates 140 and 150 are fixed to the collar 220. The collar 220 is preferably sandwiched between a pair of shock-absorbing devices 210, which may comprise a spring, rubber/elastomer, or soft plastic. In some embodiments, the shock-absorbing devices 210 may extend the entire length of the central column 200. In other embodiments, the shock-absorbing devices may have a shorter length, and held in place by a locating or fixing means 215 which may comprise a locating clip, retaining clip, threaded fastener, locking washer, or a portion of the central column 200 having a larger diameter or locating ledge.
A fluorescent lamp 130 may be inserted into each socket 135. A handle or grasping means 105 may be fixed to the upper housing 110. The upper and lower housings 110 and 115 may be comprised of a translucent material, preferably a plastic and even more preferably polycarbonate. Some embodiments may contain a textured surface on the interior and/or exterior of the upper and lower housings 110 and 115 to aid in the diffusion of light. Some embodiments may contain an additive to the plastic (if used) such as reflective particles to aid in the diffusion of light.
As shown in the Figures, sockets 135 and lamps 130 are placed so that light may be emitted from the apparatus in a substantially isotropic pattern. In other words, light is emitted from all sides of the apparatus, preferably in a substantially equal manner. This allows the apparatus to be oriented in any number of positions (above the work area, next to the work area, below the work area, etc.) and still provide adequate light. Further, the use of fluorescent lights provides an increase in efficiency and produces very little heat when compared to other technologies. Thus, the apparatus may be used in close proximity to heat sensitive or flammable objects without the risks that are inherent in other technologies. The flexible substrate 120 allows the lamps 130 and sockets 135 to oscillate when the apparatus is under some type of shock and/or vibration, preventing damage to both. Further, the ability for the socket assembly 500 to travel vertically while utilizing the shock absorbing devices 210, allows the apparatus to absorb even further shock and/or vibration without damage to the lamps 130 and sockets 135.
In some embodiments, reflective substrates may be positioned within the upper and lower housings 110 and 115 so that emitted light may be intensified in a particular direction. In other words, if a user is working near or onto a floor/ground surface, a reflective substrate may be positioned near the top of upper housing 110 so that a portion of the light may be reflected down, thus increasing the intensity of the light on the floor/ground. In another scenario, if a user is working on a wall surface, a reflective substrate may be positioned on a side of the upper or lower housings 110 and 115 (or both the upper and lower housings 110 and 115) that opposes the wall surface so that a portion of the light may be reflected towards the wall surface. In this way, the same apparatus can function in both an isotropic mode as well as a semi-directional mode. The reflective substrates can be any device which reflects a large portion of the light while absorbing only a small amount. Preferably, the reflective substrates would be plastic or metallic and they can be flexible or rigid. The reflective substrates may be secured within the upper or lower housings 110 and 115 by any number of mechanical retaining means, including but not limited to: mechanical fasteners, clips, slots, tabs, or snap features.
A central column 350 is preferably positioned near the center of the upper and lower housings 475 and 485 and positioned substantially vertically. In this embodiment, the upper housing 475 contains a cavity 302 positioned near the center of the top of the upper housing 475. Similarly, the lower housing 485 contains a cavity 301 positioned near the center of the bottom of the lower housing 485. A first end of the central column 350 is preferably positioned within cavity 302 while a second end of the central column 350 is preferably positioned within cavity 301. In an exemplary embodiment, the first end of the central column 350 is held within a compressible block 306 which fits within cavity 302. Similarly, the second end of the central column 350 is held within a compressible block 305 which fits within cavity 301. The compressible blocks 305 and 306 may be any number of materials, but would preferably be a soft plastic, rubber, or elastomer. The compressible blocks 305 and 306 may serve to further reduce the shock to the socket assembly 501 when there is shock to the housings 475/485.
In this exemplary embodiment, a collar 365 contains a pass through which accepts the central column 350 and allows the collar 365 to slide vertically along the central column 350. The socket assembly 501 is preferably fixed to the collar 365 so that the socket assembly 501 is permitted to move up/down vertically along with the collar 365. The socket assembly 501 preferably contains a plurality of sockets 135 which are fixed to a flexible substrate 120, which has been fixed to the collar 365.
In an exemplary embodiment, the flexible substrate 120 may be sandwiched between an upper rigid substrate 140 and a lower rigid substrate 150, where the resulting assembly is fixed to the collar 365. Here, the flexible substrate 120 is held between the rigid substrates 140/150 by using fasteners 370. This collar 365 contains threads on the outer surface which interact with female threaded members 360 such that as the female threaded members 360 are attached to the collar 365 they tighten against the rigid substrates 140/150 so as to fix the socket assembly 501 onto the collar 365. In other words, the female threaded members 360 act to squeeze together and hold the rigid substrates 140/150 and flexible substrate 120 relative to the collar 365.
A first spring 355 is positioned on the central column 350, between the collar 365 and the first end of the central column 350 (or the compressible block 306/cavity 302). A second spring 356 is positioned on the central column 350, between the collar 365 and the second send of the central column 350 (or the compressible block 305/cavity 301). The springs 356/355 may travel the entire exposed length of the central column 350 or spacers may be positioned on the central column 350.
In this embodiment, a fluorescent lamp 130 may be inserted into each socket 135. A handle or grasping means 105 may be fixed to the upper housing 110. The upper and lower housings 475 and 485 may be comprised of a translucent material, preferably a plastic and even more preferably polycarbonate. Some embodiments may contain a textured surface on the interior and/or exterior of the upper and lower housings 475 and 485 to aid in the diffusion of light. Some embodiments may contain an additive to the plastic (if used) such as reflective particles to aid in the diffusion of light.
In this embodiment, an electrical assembly is attached to the socket assembly 501 so that it can also move up/down along the central column 350. Here, this electrical assembly comprises a circuit board 410 which is housed within a housing 400. The circuit board 410 is preferably in electrical communication with the sockets 135 through wiring 190 (note that for simplicity not all of the wiring 190 has been shown in this figure). Also, the wiring 450 for the incoming power is also in electrical communication with the circuit board 410. The housing 400 is preferably filled with potting material 415 in order to provide strain relief and protection to the electrical connections within as well as to electrically isolate the circuit board 410 and the electrical connections.
The flexible substrate 120 also preferably extends past the rigid substrates 140/150 so as to create a perimeter of the flexible substrate 120 encircling the socket assembly 501. This flexible substrate 120 perimeter is adapted to impact the sides of the upper/lower housings 475/485 so as to further absorb any shock to the device. This perimeter may also contain holes 123 or notches 124 to further soften the flexible substrate 120 and improve its ability to absorb large amounts of shock. The holes 123 and notches 124 also permit the wiring 190 to pass from the sockets 135 to the electrical assembly and its housing 400.
It should be noted that although CFL type lamps and E26 Edison sockets are shown in the figures, any type of socket/lamp combination could be used with the embodiments herein. Specifically contemplated are LED based lamps which are compatible with E26 Edison sockets.
Having shown and described a preferred embodiment of the invention, those skilled in the art will realize that many variations and modifications may be made to affect the described invention and still be within the scope of the claimed invention. Additionally, many of the elements indicated above may be altered or replaced by different elements which will provide the same result and fall within the spirit of the claimed invention. It is the intention, therefore, to limit the invention only as indicated by the scope of the claims.
This application claims priority to co-pending U.S. Application No. 61/546,205, filed on Oct. 12, 2011, which is herein incorporated by reference in its entirety.
Number | Date | Country | |
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61546205 | Oct 2011 | US |