This invention relates to the efficiency in the operations of a spin flow inlet/outlet filtering means used in conjunction with bulk granular material conveying vehicles to more effectively separate the air conveying grain material from dust and other particles or debris when conveying such materials to and from such vehicles or their storage silo, during operations of the system. The invention is primarily concerned with the structure of a filtration housing, incorporating filtration means within its structure, wherein the incoming air, to be filtered, is oriented in a direction that provides for greater efficiency in the separation of dust and other debris from the conveyed air, before passing it through the arranged filter, providing for the cleansing of the air that was used in the conveyance such granular material, such as grains, that may be included as ingredients within food products, or the like, at the site of its processing and usage.
The present invention relates to a dust filtering and collection system, and the structure that is embodied within the filtration device, including achieving efficiency and separation of dust and debris from the air being filtered after conveyance from its source. More specifically, in the dry bulk conveyance of granular material, such as grains, where various suction lines and vacuums are generated to provide for the conveyance of such granular materials, such as grains, to and from a silo, tank trailer, railroad car, and other dry bulk trailers, it is essential to remove dust from the granular product from the air before it passes through the blower and damages said blower. During the process of pneumatically conveying the air that is used to convey granular material, the air picks up dust from the material. The dust is an inhalation hazard and explosion hazard and must be removed from the air for safety prior to venting the air. The present invention relates to such dust filtering and collection systems, and more particularly, to a dust filtering and collection system for use in mobile vacuum loading/unloading vehicles, or other industrial environments, into a dust filtering system employing efficiency of the orientation of structures in the housing for the filtering device, so that the incoming contaminated air can unobstructively employ gravity to provide for initial separation of heavier dust and debris from the air to be processed and filtered, the air having been used in the conveyance of the grains, either into or out of the vehicle storage tank trailer. In addition, the filtration means employed provides for very fine separation of further dust particles, from the air, to sanitize the latter, and further incorporates a closing structure, at its lid position, in the form of sealed manhole clamps, that allows for rapid opening and closing of the filter housing, for clean out, and servicing, or replacement of the filtering means.
Heretofore, the inventors herein have obtained earlier patents upon the means for the cleansing of the conveying air to be used in conveying of food grade and related granular bulk materials, and such can be seen in the U.S. Pat. No. 5,053,063, upon the dust filtering and collection system, as noted therein. This shows the overall assembly of the various structures making up the storage tank of the dry bulk trailer, including its elongated storage tank, the dust filtering and collection canister associated therewith, and its filtration tubes provided within the canister, in addition to the flow paths for the various air lines that provide for conduct of the dust laden air stream from the canister, to the filtration device, and the other flow lines associated with the conveyance of the purified air to the primary discharge line that uses pressurized air to convey the granular material for unloading from the tank trailer, to the site of its usage or storage. That disclosure provided an overall analysis of the bulk tank vehicle storage tank, its various air conveying lines, and a filtration device used therein, during its processing of granular material. As can be seen in said patent, the incoming air was directed directly into its filtering tubes, which did not provide for a prestaging of separation of dust and other debris from the said incoming air, before such air was conveyed directly to the filtration tubes for further processing. Hence, clogging of the filtering means prevailed due to the lack of pre-separation of the heavier dust particles from with incoming air, before being filtered.
The United States patent to one of the inventors herein, U.S. Pat. No. 8,657,898, also depicts an air filter spin flow inlet/outlet housing, which shows a separate type of structure for filtering of the air used in the conveying of bulk granular materials from a tank trailer, such as the type that also uses air pressure to achieve granular flow, and its distinct air filtration unit incorporating an intake that induces its spiral flow, upon entering of its associated filtering device.
The concept of the current invention is to provide for restructuring of the air filtration system of a bulk tank granular material conveying system, such as a bulk tank trailer, that more efficiently pre-cleanses the air from the tank trailer, laden with such granular type grain materials, so as to reduce the pressure upon the filtering device, and lessen its incidence of clogging or premature deterioration, by providing for a pre-separation of dust, and other debris, from such air to be treated, and cleansed by the filter of the current invention. Secondly, the structure of this invention incorporates a sealed manhole clamping device at its end opposite from the air inlet, that provides for a very quick opening of the filtration system, and its housing, to provide for access therein, when it may be necessary to properly service the filtration device, for immediate further usage in the conveyance of such materials.
These are examples of prior art known to the Applicants of these improvements.
Among the several objects and advantages of the present invention may be noted.
Initially, the concept of the invention is to conveniently orient the processing of the incoming air to a filtering structure, within a bulk tank granular material conveying vehicle, so as to provide for an additional pre-separation of the air, from its dust particles and debris, before the air is induced to enter into the filter structure, to provide for its thorough cleansing before discharge to the surrounding environment.
The specific structure for achieving the results as just stated includes the orientation of the dusty incoming air within an air inlet that is oriented at an approximate 10° negative angle relative to the horizontal of the filter housing into which the air is conveyed, in order to achieve a pre-separation of the bulk of its conveyed dust, and other debris, that may be embodied within the dust laden incoming air that is to be processed by the filtration means operative associated with the filter housing of this invention. Obviously, such angular orientation of the air inlet may be as low as approximately 5°, or as high as 15°, depending upon the specific gravity of the incoming air gauged by the type of granular material being conveyed, during usage of this filtering device within the bulk transfer system disclosed within this invention. Also, the speed of the incoming air between about 2 cfs to around 20 cfs, regulate the separation of the heavier degrees and dust from the incoming dust ladened air. Secondly, downwardly from the dusty air inlet is a cone shaped section designed to collect the separated dust and other particles, from the air, before the air is forced upwardly and attracted into the filtration system due to the operations of a blower, that communicates with the suction line of the trailer granular material conveying system during its operations. In addition, in summarizing the assembly of this development, the incoming air through the air inlet is oriented for centrifugal movement around the lower housing, and down towards its defined conical section, and away from the filter tubes arranged there above, so that some of the dust and the large particles fall out of the airstream, and are deposited within the bottom of the lower cone section, before the remaining air is sucked upwardly and pulled through the filtration system of this associated filter housing to remove any remaining fine dust particles. In addition, the concept of this invention is to utilize a manhole clamp type of closure, at the top of the filter housing, up where the air outlet exits from the housing, after its air filtration, so that the lid structure can be very promptly opened and removed, for access to the filter structure, within the housing, as may be required for its clean out and prompt servicing as may be required.
The structure of this spin flow vacuum filter device is conveniently integrated into the overall granular material conveying system, whether it be one that is associated with a tank trailer, receiving such material as vacuumed from a storage silo, or where the bulk trailer may receive such material from a railroad car, or other dry bulk trailer type arrangement, that are normally used and employed for the conveyance of food grade or other industrial granular material, during transport.
Thus, the position of this invention, comprising the aforementioned dust filtering and collection system, is designed to collect the dust particles as accumulated product particles within the canister or chamber, and then return the accumulated product particles to a collection area, for removal. Thus, the filter arranged thereabove from the circularly oriented air inlet is designed to capture any remaining residue dust, oil, even rust particles, and other contaminants from the blower system, that is generally used for assisting in the unloading of the granular material from a storage bin, and also to provide for the transfer of such material from the bulk tank trailer, when it reaches its destination. Cleanliness of such air prior to its venting to the environment is paramount, particularly, as previously reviewed, when the bulk material can impart dust to the air which, without filtering, poses an inhalation risk or explosion risk when vented to the environment.
It is, thus, the principal object of this invention to provide a pre-separation of dust and other particles from the air that is used to convey granular material during its transit, storage, or when unloaded from the tank trailer or railroad car, when they reach their destination.
Another object of this invention is to provide a planned angular orientation of the incoming air, into the filtration system, at a negative angle, below the filtering means itself, so as to provide for that pre-separation of particles, before the remaining air is attracted or vacuumed upwardly into the filtering system, during its processing in preparation for facilitating the transfer of the bulk granular material in recycling it for its usage or storage.
Another object of this invention is to provide for a negative angle orientation of the dusty air inlet, into the filtration system, to provide for that pre-separation of any heavier dust particles, or other deleterious particles, from the air, before it is subject to the filtering structure of the associated system.
A further object of this invention is to provide for a manhole type of closure for the top of the filter housing, that may be conveniently and promptly opened, for servicing of the filtration system, and promptly closed, after completion of its servicing. As known in this field, time is of the essence in the handling and processing of granular bulk materials, through the use of tank trailers, that travel our highway system.
These and other objects may become more apparent to those skilled in the art upon review of the Summary of Invention as provided herein, and upon taking a study of the Description of Its Preferred Embodiment, in view of the drawings.
In referring to the drawings:
The overall concept of this invention, and the various improvements that it makes to the filtration of the air that is used to motivate the transfer of granular material from various storage spaces, to a tank trailer, railroad car, or the like, and the processing of that air flow in order to keep it clean, reduced of any impurities and dust, picked up from the conveyance of such materials, can generally be seem in the system as noted in
As can be seen from the overall system, it is the vacuuming air under pressure that is used to load the dry bulk trailer, in this instance, from the stored silo 2. The blower is connected to its suction line, and vacuums product into the trailer from its associated silo, railcar, or other dry bulk trailer that may be transferring such granular material. The vacuum filter within the filter system 5 protects the blower from product backing up into the blower and causing blower failure. In addition, the filter within the filtration system prevents the venting of dust, to the atmosphere, which may be undesirable, and violate regulations.
As can be generally seen in
Heretofore, where cyclone type filters were used to filter dust particles from flowing air, when it entered into the filtration housing, it would impinge upon the lower edges of the filter elements, and because of the pressure of that flowing air, would eventually accelerate the deteriation of the lower segments of such filters, and prevent their adequate functioning. In this instance, where the circulating air enters in a downward flow, as previously noted at approximately a 10° angle, that dusty air is below the contained filtration structure, and does not impinge upon its bottom edges, as can be understood.
This will be described in greater detail in the description of the filter elements in
Furthermore, once the filtered air passes through the filter housing 16, that air exits its clean air outlet 20 and transfers to the air conveying line 6, as previously reviewed.
As can also be seen, as noted in
As also noted, it can be seen that there is an access port, as at 20, which when its cover is opened, allows for access into the filter system 5, as can be understood.
As also noted, the upper closure 21 is provided with a series of manhole type clamps 22 around is periphery, and these can be conveniently opened by pulling up their accompanying levers 23, to allow for quick removal of its closure, and access into the filtration system, when servicing is required. And, the cover can be very quickly reinstalled, and closure of its cam levers 23, once such servicing has been completed.
Within the filtration system 5, and its housing 16, is the filtering device 24 as noted. In this instance, it includes a series of cylindrical tubes, as noted, which at their upper ends are supported by a transverse panel 25, so that opened upper ends of such tubes allow for the clean air passing through such filter tubes to enter into the air outlet chamber 26 and out the air outlet 20 as previously reviewed. The bottom of these tubes 24 are sealed closed, either by crimping, or molded closed, as at 27, so that the dusty air that surrounds the tubes migrates through the porous tubes, and into their interiors, for filtration of the remaining residue dust particles, so that it is only clean air that enters into the outlet chamber 26, as can be understood.
Even though the filtration devices, comprising the plurality of tubes as noted at 24 in
As can further be noted in these
As noted, the incoming air at this location is directed around the housing and down towards the conical section and away from the filter tubes. The large particles fall out of the air stream and are deposited directly into the bottom of the formed cone or tapering segment. Furthermore, the inlet air does not impinge directly upon the bottom 27 of the filter tubes, and this does not allow for any of the heavier dust or other particles to impact against the lower segments of the filter tubes, since that material drops out of the incoming flowing air, below such filter tubes, during operations of this filtration device.
As can be noted in
The grommet is made of a resilient rubber, or polymer, such as a urethane, which has some degree of flexibility, so that it allows for the grommet, at its lower flange 37, to be forced through the associated aperture 38 of the transverse panel 25, when forced downwardly, until such time as the panel 25 inserts within the recess 33, as previously explained. The reason for this is as follows:
The incoming dust laden air that enters into the filtration system 5, as previously explained, may have some degree of pressure, that builds up, and could be anywhere within the range of 1 to 2 bar, when the system is fully operative, compacted with the dust laden air, and with that type of pressure, when the various porous outer walls of the tubes 24 may get compacted with dust, or larger dust particles, that do not pass through the tube, for obvious purposes, as in earlier filtration devices, pressure can build up on the tubes, and on occasion has forced them upwardly, out of their grommets, which inadvertently allows a lot of the dusty air to enter into the conveying system, which is just highly undesirable. Hence, when the transverse panel 25 snuggly fits within the recess 33, of the grommet, and is held in position in that manner, its tube 24 is thoroughly locked into position with the transverse panel, and the type of pressures that are generated within this filtration system, will not force the tubes to disengage from their grommets and the transverse panel, during routine operations of the dust and debris filtration system of this invention.
Thus, these retention features for these components as just described, adds to the efficiency and effectiveness of operations of this filtration system, during its routine usage in combination with a tank trailer, railroad car, or the like.
Variations or modifications to the subject matter of this invention may occur to those skilled in the art upon review of the development as provided herein. Such variations, if within the spirit of this invention, are intended to be encompassed within the scope of any claims to patent protection issuing hereon. The explanation of the invention in the Description of the Preferred Embodiment, and its depiction within the drawings, are generally set for illustrative purposes only.
This application claims the benefit of U.S. Provisional Application No. 63/205,346, filed Dec. 3, 2020, the entirety of which is hereby incorporated by reference. This application is a continuation-in-part of U.S. patent application Ser. No. 16/873,236, filed on Mar. 2, 2020, which claims the benefit of U.S. Provisional Application No. 62/919,379, filed Mar. 7, 2019, the entireties of which are hereby incorporated by reference.
Number | Date | Country | |
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63205345 | Dec 2020 | US | |
62919379 | Mar 2019 | US |
Number | Date | Country | |
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Parent | 16873236 | Mar 2020 | US |
Child | 17300841 | US |