The invention relates to a dust collecting device for collecting dust generated by an impact tool, and an impact tool having the dust collecting device.
In an impact tool which performs a hammering operation or a hammer drill operation by a tool bit on a workpiece such as concrete, dust is generated during operation. Therefore, some conventional impact tools are provided with a dust collecting device for collecting dust generated during operation. For example, Japanese non-examined laid-open Patent Publication No. 2007-303271 discloses a dust collecting device having a cylindrical hood which is arranged to surround a tool bit. In this dust collecting device, dust generated by operation is sucked up through a front end opening of the hood and collected via a pipe and a dust transfer passage formed within the impact tool body.
The above-described known dust collecting device is configured such that a base of the cylindrical hood is held on a front end region of the tool body and extends toward the bit tip from the hood holding part. Therefore, the distance from the hood holding part to a front end of the hood is increased, so that the stability of the dust collecting device attached to the impact tool is reduced.
It is, accordingly, an object of the present invention to improve the mounting condition of a dust collecting device on an impact tool, in the dust collecting device which is attached to the impact tool and collects dust generated by the impact tool.
In order to solve the above-described problem, in a preferred embodiment according to the present invention, a dust collecting device is provided which is attached to an impact tool and collects dust generated by the impact tool. In the impact tool, a tool bit coupled to a front end region of a tool body is caused to rectilinearly move in an axial direction of the tool bit. The dust collecting device has a dust collecting part having a dust suction port at its front end, and a dust transfer part which is connected to the dust collecting part in order to transfer dust downstream from the dust suction port. The dust collecting part is held on a shank of the tool bit, and the dust transfer part is held on the tool body.
According to this invention, the dust collecting device is held at two points on the tool body and the tool bit located forward of the tool body. Therefore, the mounting condition of the dust collecting device on the impact tool is improved. Further, the dust collecting part can be placed closer to a dust generation area, so that the dust collecting efficiency can also be improved.
According to a further embodiment of this invention, the dust collecting part has a sliding part which is engaged at least in part with the shank of the tool bit and can move in the axial direction with respect to the shank.
According to this invention, the dust collecting part is movably guided with respect to the shank of the tool bit via the sliding part, so that the stability of the dust collecting part attached to the impact tool can be achieved without interfering with rectilinear movement of the tool bit during operation.
According to a further embodiment of this invention, the dust collecting part has a dust suction port part formed with the dust suction port, and the dust suction port part and the sliding part can be attached to and detached from each other.
According to this invention, with the construction in which the dust collecting part has the dust suction port part and the sliding part which can be attached to and detached from each other, the function of the dust collecting part can be recovered by replacing one of the dust suction port part and the sliding part. Further, this can increase the life of the dust collecting part.
According to a further embodiment of this invention, the dust suction port part has a through hole through which the tool bit extends, and the sliding part is detachably engaged in the through hole.
According to this invention, with the construction in which the sliding part is detachably engaged in the through hole, the sliding part can be engaged in a simple structure.
According to a further embodiment of this invention, the dust collecting part has a dust passage via which the dust suction port communicates with the dust transfer part, and the dust passage surrounds the tool bit entirely around its axis. The manner in which “the dust passage surrounds the tool bit entirely around its axis” in this invention typically refers to the manner in which the dust collecting part is formed by a generally cup-like member having a dust suction port at its front end and the shank of the tool bit movably extends through a bottom of the cup-like member. Specifically, the inside of the cup-like member functions as a dust passage, so that the dust passage surrounds the tool bit entirely around its axis.
According to this invention, with the construction in which the dust passage surrounds the tool bit entirely around its axis, the dust trapping efficiency can be increased.
According to a further embodiment of this invention, the dust collecting part has a dust passage via which the dust suction port communicates with the dust transfer part, and the dust passage surrounds the tool bit partially around its axis. The manner in which “the dust passage surrounds the tool bit partially around its axis” in this invention typically refers to the manner in which the dust collecting part includes a cylindrical part through which the shank of the tool bit movably extends, and a cylindrical hood having a dust suction port at its front end and extending adjacent to and parallel to the cylindrical part. Specifically, the inside of the cylindrical hood functions as a dust passage, so that the dust passage surrounds the tool bit partially around its axis.
According to this invention, with the construction in which the dust passage surrounds the tool bit partially around its axis, the dust passage can be reduced to the minimum necessary, so that size reduction can be realized. Further, visibility of the work area can be improved.
According to a further embodiment of this invention, the dust collecting part can be adjusted in position in the axial direction of the tool bit. The manner in which the dust collecting part “can be adjusted in position in the axial direction” in this invention refers to the manner in which the dust collecting part can be moved in the axial direction and fixed in that position.
According to this invention, the position of the dust suction port can be adjusted according to the length of the tool bit which is selectively coupled to the tool body. Therefore, the dust suction port can be adequately positioned with respect to the tip of the tool bit to be used, and dust generated by operation can be efficiently collected. Further, it is not necessary to prepare a plurality of dust collecting devices so as to accommodate tool bits of different lengths.
According to a further embodiment of this invention, the dust collecting part has a through hole extending therethrough in the axial direction of the tool bit and a plurality of cylindrical members. The cylindrical members have bores of different diameters corresponding to different outer diameters of a plurality of tool bits and are detachably fitted in the through hole. One of the cylindrical members which has the bore of a diameter corresponding to an outer diameter of the shank of the tool bit to be coupled to the tool body is mounted in the through hole.
According to this invention, when one of the tool bits is selected and coupled to the tool body to perform an operation, the dust collecting part can be held on the tool bit by using the cylindrical member having the bore of a diameter corresponding to the outer diameter of the shank of the selected tool bit. Specifically, the tool bits having the shanks of different diameters can be easily accommodated by replacing the cylindrical members in the dust collecting part.
According to a further embodiment of this invention, an impact tool having the dust collecting device as defined in any one of claims 1 to 6 is provided. By this provision, the mounting condition of the dust collecting device on the impact tool is improved. Further, the impact tool can be provided with the dust collecting device which allows the dust collecting part to be placed closer to a dust generation area so that the dust collecting efficiency is improved.
According to this invention, in a dust collecting device which is attached to an impact tool and collects dust generated by the impact tool, the mounting condition of the dust collecting device on the impact tool can be improved.
Other objects, features and advantages of the present invention will be readily understood after reading the following detailed description together with the accompanying drawings and the claims.
Each of the additional features and method steps disclosed above and below may be utilized separately or in conjunction with other features and method steps to manufacture and use improved dust collecting devices and impact tools and methods for using them and devices utilized therein. Representative examples of the present invention, which examples utilized many of these additional features and method steps in conjunction, is now described in detail with reference to the drawings. This detailed description is merely intended to teach a person skilled in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Only the claims define the scope of the claimed invention. Therefore, combinations of features and steps disclosed within the following detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe some representative examples of the invention, which detailed description will now be given with reference to the accompanying drawings.
A dust collecting device according to a first embodiment of the present invention is now described with reference to
The body 103 mainly includes a housing 105 and a generally cylindrical barrel 107 connected to the front of the housing 105. The body 103 houses a driving motor, a motion converting mechanism in the form of a crank mechanism which converts rotation of the driving motor into linear motion, and a striking mechanism which is driven by the crank mechanism and includes a striker (striking element) for striking the hammer bit 119 in the axial direction and an impact bolt (intermediate element) for transmitting the striking movement of the striker to the hammer bit 119.
In the hammer 101 constructed as described above, when the driving motor is driven, a striking force is applied to the hammer bit 119 in the axial direction from the crank mechanism via the striking mechanism. Thus, the hammer bit 119 performs an operation (chipping operation) on a workpiece (concrete) by a hammering movement in the axial direction.
The auxiliary handle in the form of the side handle 110 to which the dust collecting device 140 is attached is now explained with reference to
The mounting ring 111 includes a pair of upper and lower generally semicircular arc ring components 113. The pair ring components 113 are rotatably connected at one end with respect to each other via a shaft 117 which extends parallel to the longitudinal direction of the barrel 107. An outwardly protruding base 115 is formed on the other free end of each of the ring components 113.
The grip 121 has a rod-like shape having a generally circular section and has upper and lower arms 123 which extend parallel to each other from the both ends of the grip 121 in the longitudinal direction (the vertical direction as viewed in
In the side handle 110 constructed as described above, when the mounting ring 111 is loosely fitted onto the barrel 107 and the fastening knob 135 is turned in one direction (tightening direction), the upper and lower extending end portions 125 are clamped (pressed) and moved (deformed), due to elasticity of the arms 123, in a direction that lessens a distance therebetween (toward each other) by using the through bolt 131 and the fastening knob 135 (the nut 133). As a result, the bases 115 are also moved toward each other via the upper and lower cams 137 in a direction that lessens the ring diameter of the ring components 113. Thus, the mounting ring 111 is clamped onto the barrel 107.
When the fastening knob 135 is turned in the other direction (loosening direction), the upper and lower extending end portions 125 and the bases 115 clamped by the through bolt 131 and the fastening knob 135 are released and return to their initial position in which they are not yet clamped, so that the mounting ring 111 is unclamped from the barrel 107. In this state, the side handle 110 can be removed from the barrel 107.
The dust collecting device 140 is now explained with reference to
As shown in
The cylindrical sliding member 143 is a guiding member for the dust collecting hood 141 and has a bore which is slidably fitted onto a shank 119b of the hammer bit 119. The cylindrical sliding member 143 is detachably fitted in the through hole 141c of the dust collecting hood 141. The dust suction port 141a of the dust collecting hood 141 is disposed at a predetermined distance away from a bit tip 119a of the hammer bit 119 by fitting the cylindrical sliding member 143 onto the hammer bit 119 from the front. The bore inner wall surface of the cylindrical sliding member 143 is slidably engaged with the outer surface of the shank of the hammer bit 119. Thus, the dust collecting hood 141 is held on the shank 119b of the hammer bit 119, while being allowed to move in the axial direction with respect to the hammer bit 119 via the cylindrical sliding member 143. The dust collecting hood 141 having the cylindrical sliding member 143 fitted in the through hole 141c and integrally assembled therein is a feature that corresponds to the “dust collecting part” according to the present invention. The cylindrical sliding member 143 is a feature that corresponds to the “sliding part” and the “cylindrical member” according to the present invention.
The hose connecting part 144 has an open front end formed as a dust inlet into the internal space 141 b of the dust collecting hood 141. The hose connecting part 144 extends rearward to a predetermined length along the outer contour (tapered cylindrical shape) of the chuck 108. The hose connecting part 144 has an open rear end formed as a dust outlet, and the dust collecting hose 146 is detachably inserted in and connected to the dust outlet. Further, a partition 145 is formed in a front end region of the hose connecting part 144 and serves to partition a passage of the hose connecting part 144 into several parts. The hose connecting part 144 is partitioned into passages 144a by the partition 145 such that the flow passage sectional area of each passage 144a is smaller than the minimum flow passage sectional area of the dust collecting hose 146. With this construction, a large piece of dust (chip) is blocked by the partition 145 and prevented from entering the dust collecting hose 146, so that clogging of the hose can be avoided.
As shown in
The dust collecting hose 146 is a tubular member made of rubber or resin and having a bellows-like part 146a formed at least in part of the dust collecting hose 146. The dust collecting hose 146 is connected to the dust collecting hood 141 by inserting one (front) end of the dust collecting hose 146 into the dust outlet of the hose connecting part 144. The dust collecting hose 146 extends along the body 103 of the hammer 101 generally in the axial direction of the hammer bit 119 and is held on the barrel 107 via the side handle 110 by the hose holder 147. Further, the dust collecting hose 146 is connected to a dust collector (not shown) at least during operation. In this manner, the dust collecting device 140 of this embodiment is constructed to be held on the hammer 101 at two points in the longitudinal direction such that the dust collecting hose 146 is held on the body 103 and the dust collecting hood 141 is held on the hammer bit 119. Further, in this embodiment, the dust collecting hose 146 is connected to a dust collector formed separately from the hammer 101, but it may be connected otherwise. For example, if the hammer 101 has a suction device including a motor and a motor-driven dust collecting fan, or if the dust collecting device itself has a suction device including a motor and a motor-driven dust collecting fan, the dust collecting hose 146 may be connected to the suction device.
As shown in
The mounting base 149 is inserted between a head 131a of the through bolt 131 and the upper arm 123 of the grip 121 in the side handle 110 and fastened to the side handle 110. The mounting base 149 can be removed from the side handle 110 when the through bolt 131 is loosened. For this purpose, as shown in
The dust collecting device 140 according to this embodiment is constructed as described above. When a dust collector is driven and the hammer 101 is driven to perform a chipping operation on a workpiece by linear hammering movement of the hammer bit 119, the dust collecting device 140 can collect dust generated during the operation. Specifically, dust generated by the hammer 101 is sucked up into the dust collecting hood 141 through the dust suction port 141a and collected in the dust collector via the hose connecting part 144 of the dust collecting hood 141 and the dust collecting hose 146.
According to this embodiment, the dust collecting hose 146 of the dust collecting device 140 is held by the barrel 107 of the body 103, and the dust collecting hood 141 is held by the hammer bit 119 located forward of the barrel 107. With such a construction in which the dust collecting device 140 is held on the hammer 101 at two points in the longitudinal direction, the stability of the dust collecting device 140 attached to the hammer 101 can be increased. Further, the dust collecting device 140 can be placed closer to a dust generation area, so that the dust collecting efficiency can also be improved.
In chipping operation, hammer bits 119 of different lengths are used according to the operation conditions. In consideration of this, in this embodiment, the position of the front end of the dust collecting hood 141 (the position of the dust suction port 141a) can be adjusted with respect to the hammer bit 119 by changing the position of the hose holder 147 for holding the dust collecting hose 146. Thus, the dust suction port 141a can be positioned at an adequate distance from the bit tip of the hammer bit 119 to be used. As a result, such a problem that the dust collecting efficiency is reduced by increase of the distance between the dust suction port 141a and a dust generation area can be eliminated. According to this embodiment, the hammer bits 119 having different lengths can be accommodated without reducing the dust collecting ability, and a plurality of dust collecting hoods 141 are not needed.
Further, the hammer bits 119 are available in several types varying in length and in several types varying in the diameter of the shanks 119b. In consideration of this, in this embodiment, the cylindrical sliding member 143 is detachably fitted in the through hole 141c of the dust collecting hood 141. Further, a plurality of cylindrical sliding members 143 having bores of different diameters are provided to accommodate a plurality of hammer bits 119 having the shanks 119b of different diameters. Thus, the cylindrical sliding members 143 can be replaced and mounted in the through hole 141 c of the dust collecting hood 141 in order to accommodate the hammer bits 119 having the shanks 119b of different diameters.
Further, in this embodiment, the dust collecting hose 146 can be attached to and removed from the hose holder body 148 through the hose attachment/removal opening 148a, and the dust collecting hose 146 is locked against axial movement and held by engagement between the rib-like projections 148b of the hose holder body 148 and the valleys of the bellows-like part 146a of the dust collecting hose 146. With this construction, the front end position of the dust collecting hood 141 can be easily adjusted by changing the position of engagement of the bellows-like part 146a with respect to the projections 148b when attaching the dust collecting hose 146. Further, with the construction in which the dust collecting hose 146 is locked against axial movement by engagement between the rib-like projections 148a and the valleys of the bellows-like part 146a, the dust collecting hood 141 can be prevented from being displaced by vibration during chipping operation so that it can be reliably and securely held in position.
Further, in this embodiment, the sleeve-like cylindrical sliding member 143 is provided on part of the dust collecting hood 141 and slidably fitted onto the shank 119b of the hammer bit 119, and the dust collecting hood 141 is directly guided by the shank 119b of the hammer bit 119. With this construction, the dust collecting hood 141 can be held with stability without interfering with hammering movement of the hammer bit 119. Further, by provision of the cylindrical sliding member 143 which can be removably fitted in the through hole 141c of the dust collecting hood 141, when a worn part is replaced, only one of the dust collecting hood 141 and the cylindrical sliding member 143 needs to be replaced. Further, this can increase the life of the dust collecting part held on the hammer bit 119.
Further, in this embodiment, the front end region of the dust collecting hood 141 is inclined with respect to the axis of the hammer bit 119. Therefore, when a chipping operation is performed, for example, on a vertical wall, part (the dust collecting hose connection side) of the circumferential region of the dust collecting hood 141 which extends away from the bit tip 119a is set to be positioned in the line of sight, or between a user's eye and a work area of the workpiece during operation, so that visibility of the work area of the workpiece can be improved when the work area is viewed over the dust collecting hood 141. Further, part of the circumferential region of the dust collecting hood 141 which extends toward the bit tip 119a is placed below the hammer bit 119. With this construction, the dust suction port 141a can more easily catch chips which are scattered during chipping operation.
Further, in this embodiment, the dust collecting hood 141 has a generally cup-like shape and is arranged to surround the shank 119b entirely around its axis at a distance away from the bit tip 119a of the hammer bit 119. With this construction, increase of dust trapping efficiency, size reduction of the dust collecting hood 141, and improvement of visibility of the work area can be realized.
A second embodiment of the present invention is now described with reference to
The cylindrical hood 195 has a dust suction port 195a at a front end and an end 195b which is open as a dust outlet on the opposite side from the dust suction port 195a. The cylindrical hood 195 has a generally trumpet-like form tapered rearward to the end 195b. Thus, the suction area of the dust suction port 195a is increased. The cylindrical hood 195 is arranged parallel to the cylindrical part 193 and surrounds the hammer bit 119 partially around its axis. Dust is sucked up from the dust suction port 195a into the internal space of the cylindrical hood 195 during operation. The dust collecting hose 146 (not shown in
In this embodiment, the cylindrical hood 195 surrounds the hammer bit 119 partially around its axis, and the dust collecting device is constructed to be held at two points in the longitudinal direction such that the dust collecting hose 146 is held on the barrel 107 and the dust collecting hood 191 is held on the hammer bit 119. Therefore, like in the above-described first embodiment, the stability of the dust collecting device 140 attached to the hammer 101 can be increased. Further, the dust collecting hood 191 can be placed closer to a dust generation area, so that the dust collecting efficiency can also be improved.
Further, a partition 197 is formed at least in the dust suction port 195a of the cylindrical hood 195 and partitions the dust suction port 195a into several parts. The sectional area of each flow passage of the dust suction port 195a partitioned by the partition 197 is smaller than the minimum flow passage sectional area of the dust collecting hose 146. With this construction, a large piece of dust (chip) is blocked by the partition 197 and prevented from entering and clogging the internal space of the cylindrical hood 195 and the dust collecting hose 146.
Further, according to this embodiment, with the construction in which the dust collecting hood 191 is formed by the cylindrical part 193 which is slidably held on the hammer bit 119, and the cylindrical hood 195 which extends parallel to the cylindrical part 193 and surrounds the hammer bit 119 partially around its axis, size reduction of the dust collecting hood 191 and improvement of visibility of the work area can be realized.
In the above-described embodiments, the electric hammer in which the hammer bit 119 performs only hammering movement in the axial direction is explained as a representative example of the impact tool according to the present invention, but the present invention can also be applied to a hammer drill which can switch between hammering mode in which the hammer bit 119 performs hammering movement and hammer drill mode in which it performs hammering movement in the axial direction and hammer drill movement in the circumferential direction.
In view of the scope and spirit of the above-described invention, the following features can be provided.
(1)
“A dust collecting device that is attached to an impact tool and collects dust generated by the impact tool in which a tool bit coupled to a front end region of a tool body is caused to rectilinearly move in an axial direction of the tool bit, comprising:
a dust collecting part having a dust suction port at its front end, and a dust transfer part which is connected to the dust collecting part in order to transfer dust downstream from the dust suction port, wherein:
the dust collecting part is held by a shank of the tool bit, and the dust transfer part is held by the tool body, so that the stability of the dust collecting device attached to the impact tool at the two points in a longitudinal direction of the impact tool is maintained .”
(2)
“The dust collecting device as defined in claim 5, wherein the dust collecting part comprises a generally cup-like member having an open front end formed as the dust suction port, and the tool bit centrally extends through the cup-like member and can move relative to the cup-like member in the axial direction of the tool bit”
(3)
“The dust collecting device as defined in claim 6, wherein the dust collecting part includes a cylindrical part through which the shank of the tool bit movably extends, and a cylindrical hood which has the dust suction port at its front end and extends parallel to the cylindrical part.”
101 electric hammer (impact tool)
103 body
105 housing
107 barrel
108 chuck
109 handgrip (main handle)
110 side handle
111 mounting ring
113 ring component
115 base
117 shaft
119 hammer bit (tool bit)
121 grip
123 arm
125 extending end portion
131 through bolt
131
a head
133 nut
135 fastening knob
137 cam
140 dust collecting device
141 dust collecting hood (dust collecting part)
141
a dust suction port
141
b internal space
141
c through hole
143 cylindrical sliding member (dust collecting part)
144 hose connecting part
144
a passage
145 partition
146 dust collecting hose (dust transfer part)
146
a bellows-like part
147 hose holder (hose holding part)
148 hose holder body
148
a hose attachment/removal opening
148
b projection
149 mounting base
151 notch
152 recessed engagement part
191 dust collecting hood (dust collecting part)
193 cylindrical part (sliding part)
195 cylindrical hood
195
a dust suction port
195
b end
197 partition
Number | Date | Country | Kind |
---|---|---|---|
2010-156042 | Jul 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/JP2011/065308 | 7/4/2011 | WO | 00 | 3/8/2013 |