The present disclosure relates to a field of dust collector apparatus, specifically, especially to a dust collector.
An electrical fan assembly including an impeller and an electric motor is usually assembled in a dust collector so as to provide a vacuum environment for the dust collector, thus satisfying a requirement for dust suction. However, the electric motor of the dust collector in the related art has a high excitation loss, low efficiency and great power consumption, which causes a weak suction power of the dust collector and makes it hard to meet the daily requirement.
The present disclosure seeks to solve at least one of the technical problems existed in the related art. Thus, a dust collector is provided in the present disclosure, which has a strong suction power and a low cost.
A dust collector according to the present disclosure includes a casing defining a dust suction inlet and an air exhaust port arranged spaced apart, and provided with an electric control board therein; a dust collection system arranged in the casing so as to filter a fluid entering the casing from the dust suction inlet; an impeller disposed in the casing and located downstream of the dust collection system; and a permanent magnet type brushless direct current motor disposed in the casing, connected with the impeller, and located at a side, far away from the dust collection system, of the impeller, in which the permanent magnet type brushless direct current motor includes a stator, a rotor and a block-shaped permanent magnet, the rotor is disposed coaxially with the stator and rotatable relative to the stator, and the permanent magnet is fixed to the rotor.
In the dust collector according to the present disclosure, by providing the permanent magnet type brushless direct current motor in the dust collector, the excitation loss is eliminated, an output power and efficiency of the electric motor is improved, and hence a suction power and whole performance of the dust collector are improved. In addition, as the permanent magnet type brushless direct current motor according to the present disclosure is simple in structure and convenient to process, the production efficiency is improved and the production cost is cut down effectively, and hence the whole cost of the dust collector is decreased.
According to an example of the present disclosure, the permanent magnet is disposed at a side, adjacent to the stator, of the rotor.
According to an example of the present disclosure, the dust collector further includes a protection sleeve, and the protection sleeve is disposed to the rotor so as to fix the permanent magnet to the rotor.
According to an example of the present disclosure, the protection sleeve includes: a connecting segment formed in an annular shape, and connected to an end of the rotor; and a fixing segment, in which an end of the fixing segment is connected to a periphery of the connecting segment, the fixing segment is disposed around the rotor and spaced apart from a periphery of the rotor so as to define an accommodating groove, and the permanent magnet is accommodated in the accommodating groove.
According to an example of the present disclosure, a plurality of the permanent magnets is provided and the plurality of the permanent magnets is spaced apart uniformly in a circumferential direction of the rotor.
According to an example of the present disclosure, the electric control board is located at an axial side of the rotor, a sensor is disposed at a side, adjacent to the rotor, of the electric control board, and the sensor is disposed adjacent to the permanent magnet.
According to an example of the present disclosure, an insulating piece is disposed at an end, adjacent to the electric control board, of the stator, a protrusion extending towards the electric control board is disposed on the insulating piece, and an end of the protrusion away from the stator contacts the electric control board.
According to an example of the present disclosure, the permanent magnet is made of magnetic steel.
According to an example of the present disclosure, the rotor is disposed inside or outside of the stator.
According to an example of the present disclosure, the permanent magnet is adhered to the rotor.
Additional aspects and advantages of embodiments of present disclosure will be given in part in the following descriptions, become apparent in part from the following descriptions, or be learned from the practice of the embodiments of the present disclosure.
Embodiments of the present disclosure will be described in detail in the following. Examples of the embodiments are shown in the drawings, and the same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions. The embodiments described with reference to the drawings are illustrative, which is only used to explain the present disclosure and should not be construed to limit the present disclosure.
Various embodiments and examples are provided in the following description to implement different structures of the present disclosure. In order to simplify the present disclosure, certain elements and settings will be described. However, these elements and settings are only by way of example and are not intended to limit the present disclosure. In addition, reference numerals may be repeated in different examples in the present disclosure. This repeating is for the purpose of simplification and clarity and does not refer to relations between different embodiments and/or settings. Furthermore, examples of different processes and materials are provided in the present disclosure. However, it would be appreciated by those skilled in the art that other processes and/or materials may be also applied.
A dust collector (not shown in the figures) according to embodiments of the present disclosure will be described with reference to
As shown in
Specifically, the casing defines a dust suction inlet and an air exhaust port arranged spaced apart so that when a vacuum environment is formed in the casing, air outside the casing can be sucked into the casing via the dust suction inlet and then exhausted through the air exhaust port. The dust collection system is disposed in the casing so as to filter the air entering the casing from the dust suction inlet, that is, the dust collection system is disposed in the casing and located between the dust suction inlet and the air exhaust port, such that the air flowing into the casing can be firstly filtered by the dust collection system, and then be exhausted through the air exhaust port, thus realizing a dust suction effect.
Further, the permanent magnet type brushless direct current motor 200 and the impeller 100 are connected with each other (for example being connected by means of a rotary shaft 5 mentioned below) and both disposed in the casing. The impeller 100 (or fan 100) is located downstream of the dust collection system along a flowing direction of the air in the casing, that is, the air entering the casing can be firstly filtered by the dust collection system and then flow towards the impeller 100. The permanent magnet type brushless direct current motor 200 is located at a side, far away from the dust collection system, of the impeller 100, that is, the air flows towards the permanent magnet type brushless direct current motor 200 after flowing towards the impeller 100, such that the permanent magnet type brushless direct current motor 200 can drive the impeller 100 to rotate so as to enable the vacuum environment to be formed in the casing. In this way, the air outside the casing can be sucked into the casing through the dust suction inlet, filtered by the dust collection system, and then exhausted through the air exhaust port, thus realizing the dust suction effect.
Furthermore, the casing is provided with an electric control board therein, and the electric control board is electrically connected with the permanent magnet type brushless direct current motor 200. When the dust collector is in use, a user can input an instruction to the electric control board, so as to control whether the permanent magnet type brushless direct current motor 200 operates and adjust an operation state of the permanent magnet type brushless direct current motor 200, thus realizing an overall control over the dust collector.
Specifically, the permanent magnet type brushless direct current motor 200 includes a stator 2, a rotor 3 and a permanent magnet 4. The permanent magnet 4 is formed in a block shape, and the rotor 3 and the stator 2 are arranged coaxially. The rotor 3 is rotatable relative to the stator 2, and the permanent magnet 4 is fixed to the rotor 3. For example, in an example shown in
In addition, the rotor 3 may also be disposed outside the stator 2 (not shown in the figures). For example, the rotor 3 may be coaxially disposed outside the stator 2. Preferably, the permanent magnet 4 is disposed at a side, adjacent to the stator 2, of the rotor 3, that is, the permanent magnet 4 is disposed between the rotor 3 and the stator 2 and surrounds an inner circumferential wall of the rotor 3, in which the permanent magnet type brushless direct current motor 200 is an exterior rotor type motor. The permanent magnet type brushless direct current motor 200 of the interior rotor type is illustrated as an example.
In addition, it should be noted that the permanent magnet 4 may not be disposed at the side, adjacent to the stator 2, of the rotor 3, that is, relative positions of the rotor 3 and the permanent magnet 4 can also be disposed according to practical requirements so as to satisfy the practical requirements better.
The rotor 3 and the stator 2 may be a rotor core and a stator core formed by riveting and superposing cold-rolled silicon steel sheets respectively. Optionally, the permanent magnet 4 is adhered to the rotor 3, that is, the permanent magnet 4 may be connected to the outer circumferential wall of the rotor 3 in an adhesive way. Thus, the permanent magnet type brushless direct current motor 200 may be processed in a simple method and has a low manufacturing cost, which can improve the processing efficiency and reduce the production cost greatly.
In the dust collector according to the present disclosure, by providing the permanent magnet type brushless direct current motor 200 in the dust collector, the excitation loss is eliminated, the output power and efficiency of the electric motor 200 is improved, and hence the suction power and the whole performance of the dust collector are improved. In addition, as the permanent magnet type brushless direct current motor 200 according to the present disclosure is simple in structure and convenient to process, the production efficiency is improved and the production cost is cut down effectively, and hence the whole cost of the dust collector is decreased.
As shown in
The permanent magnet type brushless direct current motor 200 and the impeller 100 may be connected by means of the rotary shaft 5. One end of the rotary shaft 5 extends into and is fitted in the rotor 3, and the other end of the rotary shaft 5 extends into and is fitted in the impeller 100, such that the rotor 3 can drive the impeller 100 to rotate by means of the rotary shaft 5 to make the air in the casing flow from the air inlet 1011 into the fan cover 101, and then be exhausted out of the frame 1 from the air outlet 11, thereby producing the vacuum environment in the casing.
Preferably, with reference to
As shown in
A plurality of the permanent magnets 4 is provided and the plurality of the permanent magnets 4 is spaced apart uniformly in a circumferential direction of the rotor 3. For example, in the example shown in
Further, as shown in
For example, in a specific example of the present disclosure, with reference to
Further, the fixing segment 62 is disposed around the rotor 3 and spaced apart from a periphery of the rotor 3 so as to define an accommodating groove, and the permanent magnet 4 is accommodated in the accommodating groove. For example, in the example shown in
Preferably, the protection sleeve 6 is formed integrally, that is, the connecting segment 61 and the fixing segment 62 are formed integrally. In this way, by providing the protection sleeve 6 which is convenient to process and assemble, the reliability of connection of the permanent magnet 4 and the rotor 3 is improved effectively, and the permanent magnet 4 is prevented from separating from and flying away from the rotor 3 during the rotation of the rotor 3 and the permanent magnet 4, thus improving the reliability of operation of the permanent magnet type brushless direct current motor 200.
Specifically, the electric control board is located at an axial side of the rotor 3, a sensor 9 is provided at a side, adjacent to the rotor 3, of the electric control board, and the sensor 9 is disposed adjacent to the permanent magnet 4. Three sensors 9 may be provided and spaced apart from each other. For example, in the example shown in
Thus, the electric control board may provide current for the coil so that a magnet field for driving the permanent magnet 4 to rotate is produced in the energized coil. As the permanent magnet 4, the protection sleeve 6, the rotor 3 and the rotary shaft 5 are fixed together, the permanent magnet 4 is able to drive the protection sleeve 6, the rotor 3 and the rotary shaft 5 to rotate synchronously, such that the rotary shaft 5 is able to drive the impeller 100 to operate to produce the vacuum environment, which enables the air to flow in from the air inlet 1011 and then flow out form the air outlet 11, thus realizing the dust suction function.
Further, the electric control board is preset with a suction level. When the user inputs an instruction for adjusting the suction level up to the external electric control board, the external electric control board sends a signal for increasing pressure on the coil to the built-in electric control board 8 so as to increase a rotation speed of the rotor 3. At this moment, the sensor 9 is able to detect a change of the rotation speed of the rotor 3 and feed it back to the electric control board. When the rotation speed of the rotor 3 satisfies the requirement corresponding to the gear, the electric control board will not send the instruction for increasing pressure on the coil, and at this moment the rotor 3 is able to keep rotating at a constant and higher rotation speed so that the suction power of the dust collector is increased.
Similarly, when the user inputs an instruction for adjusting the suction level down to the external electric control board, the external electric control board sends a signal for decreasing pressure on the coil to the built-in electric control board 8 so as to reduce the rotation speed of the rotor 3. At this moment, the sensor 9 is able to detect the change of the rotation speed of the rotor 3 and feed it back to the electric control board. When the rotation speed of the rotor 3 satisfies the requirement corresponding to the gear, the electric control board will not send the instruction for decreasing pressure on the coil, and at this moment the rotor 3 is able to keep rotating at a constant and lower rotation speed so that the suction power of the dust collector is decreased.
As shown in
As shown in
Further, with reference to
Further, with reference to
Preferably, a plurality of the protrusions 723 may be provided, and the plurality of the protrusions 723 is arranged on the insulating piece 72 and spaced apart from each other, such that the reliability of positioning can be further improved, the reliability of operation of the sensor 9 is improved and hence the overall reliability of operation of the dust collector is improved.
In a specific embodiment of the present disclosure, with reference to
In the specification, it should be understood that terms such as “up”, “down”, “inner”, “outer”, “axial direction”, “radial direction”, “circumferential direction” should be construed to refer to the orientation as then described or as shown in the drawings under discussion. These relative terms are for convenience of description and do not require that the present disclosure be constructed or operated in a particular orientation, so shall not be construed to limit the present disclosure.
In addition, terms such as “first” and “second” are used herein for purposes of description and are not intended to indicate or imply relative importance or significance or to imply the number of indicated technical features. Thus, the feature defined with “first” and “second” may comprise one or more of this feature. In the description of the present invention, “a plurality of” means two or more than two, unless specified otherwise.
In the present invention, it should be noted that, unless specified or limited otherwise, the terms “mounted,” “connected,” “coupled,” “fixed” should be understood broadly, and may be, for example, fixed connections, detachable connections, or integral connections; may also be mechanical or electrical connections; may also be direct connections or indirect connections via intervening structures; may also be inner communications or interaction relationships of two elements, which can be understood by those skilled in the art according to specific situations.
In the present invention, unless specified or limited otherwise, a structure in which a first feature is “on” or “below” a second feature may include an embodiment in which the first feature is in direct contact with the second feature, and may also include an embodiment in which the first feature and the second feature are not in direct contact with each other, but are contacted via an additional feature formed therebetween. Furthermore, a first feature “on,” “above,” or “on top of” a second feature may include an embodiment in which the first feature is right or obliquely “on,” “above,” or “on top of” the second feature, or just means that the first feature is at a height higher than that of the second feature; while a first feature “below,” “under,” or “on bottom of” a second feature may include an embodiment in which the first feature is right or obliquely “below,” “under,” or “on bottom of” the second feature, or just means that the first feature is at a height lower than that of the second feature.
Reference throughout this specification to “an embodiment,” “some embodiments,” “an example,” “a specific example,” or “some examples,” means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present disclosure. In the present specification, the illustrative statement of the terms above is not necessarily referring to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics may be combined in any suitable manner in one or more embodiments or examples. In addition, the different embodiments or examples as well as the features in the different embodiments or examples described in the specification can be combined or united by those skilled in the related art in the absence of contradictory circumstances.
Although embodiments of the present disclosure have been shown and described, it would be appreciated by those skilled in the art that changes, alternatives, variation and modifications can be made to the embodiments without depart from the scope and principle of the present disclosure. The scope of the present disclosure is defined by the claims and its equivalents.
Number | Date | Country | Kind |
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201410667529.9 | Nov 2014 | CN | national |
201420700562.2 | Nov 2014 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2015/084314 | 7/17/2015 | WO | 00 |