The present invention relates to a dust-proof mechanism for chuck for preventing the entry of foreign matter into a chuck, and a chuck.
Conventionally, a chuck is provided therein with an action mechanism for moving claws of the chuck. There are known dust-proof mechanisms which do not adversely impact the chuck action due to chips, cutting oil, or the like entering the chuck.
For example, there is a known dust-proof mechanism as described in Patent Literature 1. Here, a cover plate and a dust-proof plate are attached on the front surface of a chuck main body. The dust-proof plate is biased outward in a radial direction by a spring member, thereby closing a gap between a base jaw connected to a master jaw and a notch of the cover plate. Moreover, for example, there is a known dust-proof mechanism as described in Patent Literature 2. Here, a center cover is attached on the front surface of a chuck main body, and a high-pressure coolant supplied from a machine tool is jetted outward in a radial direction from the back side of the periphery of the center cover. In this manner, the jetted coolant blows away dust such as chips adhered on the periphery of a jaw.
However, in Patent Literature 1, when a problem occurs in the spring member, it becomes difficult for the dust-proof plate to close a gap between the base jaw and the notch of the cover plate. In this case, foreign matter such as chips or cutting oil might have possibly entered the inside of the chuck main body through the gap. Moreover, in Patent Literature 2, the high-pressure coolant might have possibly pushed dust such as chips into the gap between the chuck main body and the jaw.
In view of the above-described problems, the present invention aims at providing a dust-proof mechanism for chuck capable of preventing the entry of foreign matter into a chuck, and a chuck.
The present invention provides a dust-proof mechanism for chuck for preventing the entry of foreign matter into a chuck, the dust-proof mechanism including a fluid supply source, an inner space that is provided in the chuck and through which a supply fluid supplied from the fluid supply source passes as a pressurized fluid, and a discharge clearance that is provided in the chuck and through which the pressurized fluid is discharged to outside of the chuck from the inner space.
The above-described dust-proof mechanism for chuck may further include a penetrating flow path that connects the fluid supply source and the inner space and penetrates a drive member driving a master jaw of the chuck.
In the above-described dust-proof mechanism for chuck, the penetrating flow path may extend along a center axis line of the chuck.
The above-described dust-proof mechanism for chuck may further include a first sealing member provided in a gap other than the discharge clearance of the chuck.
In the above-described dust-proof mechanism for chuck, the discharge clearance may be a gap between a guide groove provided in a chuck main body of the chuck and extending in a radial direction, and the master jaw inserted in the guide groove.
In the above-described dust-proof mechanism for chuck, the discharge clearance may be a gap open on a surface of a side where a claw is attached in the chuck, in a gap between the guide groove and the master jaw.
The above-described dust-proof mechanism for chuck may further include a second sealing member that covers the gap between the master jaw and the guide groove from outside in the radial direction.
The above-described dust-proof mechanism for chuck may further include a supply amount adjusting part that adjusts a supply amount of the supply fluid.
The above-described dust-proof mechanism for chuck may further include a mixing part where a lubricant is mixed into the supply fluid.
In the above-described dust-proof mechanism for chuck, the mixing part may include a mixing amount adjusting part that adjusts a mixing amount of a lubricant mixed into the supply fluid.
Moreover, the present invention provides a chuck including the above-described dust-proof mechanism for chuck.
The present invention is able to prevent the entry of foreign matter into a chuck.
Embodiments of the present invention will be described below with reference to the drawings. The present embodiment exemplifies a case where the chuck is a chuck to be fixed to a main axis of a machine tool such as an NC lathe.
As illustrated in
The chuck main body 2 includes attachment grooves 3 extending in a radial direction, so that a work W is clamped by claws 4 attached on the attachment groove 3. The work W is conveyed to the chuck 1 by a loader 51 exemplified as a conveyance device. The work W clamped by the chuck 1 is processed by forward/backward/rightward/leftward movement of a tool rest (not illustrated) with a plurality of cutting tools. The claw 4 is replaced manually or with a claw automatic replacement device (not illustrated) when the diameter of the work W to be processed is changed or wear has occurred due to a long-time use.
The chuck main body 2 includes a front body 5 and a rear body 6 provided on the rear end surface of the front body 5 by a mounting bolt (not illustrated). A plurality of (three, for example) attachment grooves 3 are provided on the front surface of the front body 5. The attachment grooves 3 are arranged in a circumferential direction with the same intervals. Moreover, the front body 5 includes a cylindrical first inner peripheral surface 5a and a cylindrical second inner peripheral surface 5b. The first inner peripheral surface 5a is provided on the rear side, and the second inner peripheral surface 5b is provided on the front side. The diameter of the second inner peripheral surface 5b is smaller than the diameter of the first inner peripheral surface 5a. The front side indicates the side where the claw 4 can be attached, while the rear side indicates the side of the main axis 50 of the machine tool.
The master jaw 7 is arranged in each guide groove 25 of the front body 5. The guide groove 25 is arranged to correspond to the above-described attachment groove 3, and extends in a radial direction. As illustrated in
As illustrated in
The claw 4 includes a base jaw 13, and a top jaw 15 fixed on the front surface of the base jaw 13 by a plurality of bolts 14. The base jaw 13 is inserted in the attachment groove 3. The attachment groove 3 is formed in front of the master jaw 7 inserted in the guide groove 25. The connection surface 4a is provided on the rear surface of the base jaw 13.
As illustrated in
As illustrated in
The draw screw 27 is arranged with the center axis line CL of the chuck main body 2 as a center.
The wedge plunger 28 is attached on the front surface of the draw screw 27. The wedge plunger 28 includes a wedge engagement groove 28a, and a wedge portion 7a of the master jaw 7 is engaged with the wedge engagement groove 28a. In this manner, the draw screw 27 meshes with each master jaw 7 through the wedge plunger 28. The wedge engagement groove 28a is inclined relative to the center axis line CL.
The retainer 29 is interposed between the draw screw 27 and the front body 5. The retainer 29 is arranged between the first inner peripheral surface 5a of the front body 5 and the outer peripheral surface of the draw screw 27. The retainer 29 is attached to the draw screw 27, and is slidable on the first inner peripheral surface 5a of the front body 5. The draw screw 27 is held by a drive guiding member 9 described later through the wedge plunger 28, and held by the front body 5 through the retainer 29.
The drive member 8 advances (moves rightward in
As illustrated in
As illustrated in
The chuck 1 of the present embodiment includes a dust-proof mechanism 16 for preventing the entry of foreign matter, such as chips and cutting oil generated in processing or the like of the work W, into the chuck 1. The dust-proof mechanism 16 is configured to supply a supply fluid to an inner space A formed by the front body 5, the drive member 8, and the like, through the drive member 8 operating the chuck 1, and pressurize the supply fluid in the inner space A. Moreover, the dust-proof mechanism 16 is configured to supply a pressurized fluid in the inner space A to a discharge clearance 32 described later of the chuck main body 2, and discharge the pressurized fluid to the outside of the chuck main body 2 through the discharge clearance 32.
To be more specific, the dust-proof mechanism 16 of the present embodiment includes an air supply source 18 exemplified as a fluid supply source, the inner space A provided inside the chuck 1, and the discharge clearance 32 provided in the chuck 1.
The air supply source 18 supplies supply air, as an example of the supply fluid, to the discharge clearance 32. The air supply source 18 may be configured to feed air, as supply air, into the inner space A. Note that the supply fluid is not limited to air, and may be gas or liquid having good handleability other than air.
The inner space A is connected to the air supply source 18, and pressurizes supply air supplied from the air supply source 18. The inner space A includes a space defined by the front body 5, the master jaw 7, the drive member 8, and the drive guide member 9. The inner space A is used as a term indicating a space formed among parts adjacent to one another in the chuck 1. In the present embodiment, the inner space A has a configuration in which a plurality of spaces including very small gaps are communicated to form a flow path where air passes. In the inner space A, the volume of space defined between the front surface of the drive member 8 and the rear edge portion 9b of the drive guide member 9 is larger when the drive member 8 is retreated as illustrated in
The air supply source 18 and the inner space A are communicated through a penetrating flow path 27a. The penetrating flow path 27a penetrates the draw screw 27 of the drive member 8. The penetrating flow path 27a may extend along the center axis line CL. The penetrating flow path 27a is open on the front surface of the draw screw 27, and communicates to the inner space A.
One end of a supply pipe 17 is connected to the penetrating flow path 27a. The air supply source 18 is connected to the other end of the supply pipe 17. Supply air from the air supply source 18 is supplied to the inner space A of the chuck main body 2 through the supply pipe 17 and the penetrating flow path 27a.
The discharge clearance 32 is a gap for discharging pressurized air to the outside of the chuck main body from the inner space A. The discharge clearance 32 may be a gap between the guide groove 25 provided in the front body 5 and extending in the radial direction, and the master jaw 7 inserted in the guide groove 25. To be more specific, the discharge clearance 32 may be a gap open on the front surface of the chuck main body 2 (the surface on the side where claw 4 is attached), in the gap between the guide groove 25 and the side surface 7b (see
As illustrated in
Moreover, in order to discharge pressurized air to the outside from the discharge clearance 32, the dust-proof mechanism 16 may include a second sealing member 20 covering a gap between the master jaw 7 and the guide groove 25 from the outside in the radial direction, as illustrated in
As illustrated in
As illustrated in
Moreover, the dust-proof mechanism 16 may further include a mixing part 33 where a lubricant is mixed into supply air. If pressurized air is continuously discharged to the outside from the inner space A, the lubricant preliminarily applied on the parts configuring the chuck 1 may be removed, thereby influencing the action of the chuck 1. Thus, the dust-proof mechanism 16 may be configured so that a lubricant can be mixed to supply air supplied from the air supply source 18. To be more specific, the mixing part 33 may include a lubricant supply pump 34 that supplies a lubricant (lubricating oil, for example) to the supply pipe 17, and a mixing pipe 35 that connects the lubricant supply pump 34 and the supply pipe 17. In this manner, a lubricant stored in a lubricant storing part not illustrated is supplied to the supply pipe 17 by the lubricant supply pump 34, and mixed into supply air in the form of a mist. The supply air to which a lubricant is mixed is supplied to the inner space A, and pressurized.
A distributing valve 36 exemplified as a mixing amount adjusting part may be attached to the mixing pipe 35. The distributing valve 36 adjusts a mixing amount of a lubricant to be mixed into supply air to be supplied to the inner space A of the chuck 1. The distributing valve 36 may be controlled by a control device (not illustrated) when the claw 4 is replaced by a claw automatic replacement device. Alternatively, the distributing valve 36 may be operated manually when the claw 4 is replaced manually.
In this manner, according to the present embodiment, supply air supplied to the inner space A from the air supply source 18 is pressurized, and the pressurized air in the inner space A passes the discharge clearance 32 to be discharged to the outside of the chuck 1 from the inner space A. In this manner, it is possible to prevent foreign matter such as chips and lubricant from passing the discharge clearance 32 and entering the inside of the chuck 1 from the outside. In this case, it is possible to prevent the entered foreign matter from hindering the movement of movable parts such as the master jaw 7 and the drive member 8 in the chuck 1. Moreover, the pressurized air is discharged to the outside from the inner space A through the discharge clearance 32, which enables simplification of the configuration of the air supply flow path. In this manner, it is possible to prevent the entry of foreign matter with a simple configuration.
Moreover, according to the present embodiment, the penetrating flow path 27a for connecting the air supply source 18 and the inner space A penetrates the draw screw 27 of the drive member 8 driving the master jaw 7. This enables simplification of the configuration of the air supply flow path. Especially, according to the present embodiment, the penetrating flow path 27a extends along the center axis line CL. In this manner, it is possible to equally supply pressurized air to the discharge clearance 32 defined by each of the master jaws 7 arranged at different positions in the circumferential direction. Moreover, it is possible to prevent the deterioration of rotation balance of the chuck 1 and reduce the vibration generated by the rotation.
Moreover, according to the present embodiment, the first sealing members 19a to 19d are provided in the gaps other than the discharge clearance 32 of the chuck 1. In this manner, it is possible to seal the gaps other than the discharge clearance 32 by the first sealing members 19a to 19d, and prevent discharge of pressurized air to the outside through these gaps. Therefore, pressurized air can be supplied to the discharge clearance 32 in a concentrated manner, which increases a discharge amount (or a discharge speed) of pressurized air from the discharge clearance 32. As a result of the above, it is possible to further prevent foreign matter from passing the discharge clearance 32 and entering the inside of the chuck 1 from the outside.
Moreover, according to the present embodiment, the discharge clearance 32 is a gap between the guide groove 25 provided in the chuck main body 2 and extending in the radial direction, and the master jaw 7 inserted in the guide groove 25. The work W is attached to the front surface of the chuck 1 by the claws 4, and is subjected to processing. In this manner, pressurized air is discharged from the clearance existing on the side close to the work W, which effectively prevents the entry of foreign matter such as chips and lubricant into the clearance.
Moreover, according to the present embodiment, the discharge clearance 32 is a gap open on the front surface of the chuck 1 in the gap between the guide groove 25 and the master jaw 7. In this manner, pressurized air is discharged from the discharge clearance 32 open on the front surface of the chuck 1, which further prevents the entry of foreign matter such as chips and lubricant into the discharge clearance 32.
Moreover, according to the present embodiment, the second sealing member 20 covers the gap between each of the master jaw 7 and the corresponding guide groove 25 from the outside in the radial direction. In this manner, the second sealing member 20 can seal a corresponding part open on the outer peripheral surface of the chuck main body 2 in the gap between the master jaw 7 and the guide groove 25, which prevents discharge of pressurized air to the outside from the respective part. Therefore, it is possible to supply pressurized air in a concentrated manner to the discharge clearance 32 open on the front surface of the chuck 1 in the gap between the guide groove 25 and the master jaw 7, and thus increase a discharge amount of pressurized air from the discharge clearance 32. As a result, it is possible to further prevent foreign matter from passing the discharge clearance 32 and entering the inside of the chuck 1 from the outside.
Moreover, according to the present embodiment, the flow regulating valve 22 adjusts a supply amount of supply air to be supplied to the inner space A from the air supply source 18. In this manner, it is possible to change a discharge amount of pressurized air from the discharge clearance 32, when the claw 4 of the chuck 1 is replaced, when the work W is processed, or when the chuck 1 is in a standby state. Therefore, pressured air can be discharged efficiently. For example, when the probability that foreign matter enters is high, the discharge amount of pressurized air can be increased, thereby effectively preventing the entry of foreign matter. For example, the discharge amount of pressurized air is increased when the claw 4 is replaced, whereby the pressurized air can blow away foreign matter such as chips and lubricant adhering to the newly-attached claw 4. Therefore, it is possible to further prevent the entry of foreign matter into the discharge clearance 32. When the claw 4 is replaced, the discharge amount of pressurized air may be increased as compared with when the work W is processed, and in that case, it is possible to further prevent the entry of foreign matter. When the work W is processed, foreign matter such as chips and lubricant are generated in front of the chuck 1. Thus, the discharge amount of pressurized air is increased, thereby further preventing the entry of foreign matter into the discharge clearance 32. Meanwhile, when the chuck 1 is in the standby state, the probability that foreign matter enters is low. Thus, the discharge amount of pressurized air can be reduced, which reduces the amount of air used.
Moreover, according to the present embodiment, a lubricant is mixed into supply air. In this manner, it is possible to supply the supply air in which a lubricant is mixed, to the inner space A. Therefore, a lubricant can be adhered on a part where the lubricant
Number | Date | Country | Kind |
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2019-061767 | Mar 2019 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2020/013212 | 3/25/2020 | WO | 00 |