The present invention relates to a dust sealing of a crusher. In particular, but not exclusively, the invention relates to a dust sealing of a cone crusher with a piston movable main shaft for setting adjustment.
This section illustrates useful background information without admission of any technique described herein representative of the state of the art.
Crushing of mineral material produces dust and accordingly measures need to be taken to protect the parts of the mineral material processing plant against harmful effects that can be caused by the produced dust.
A cone crusher has an upper frame supporting a fixedly mounted outer crushing shell and a lower frame that supports a rotating eccentric that forms a tilting movement on a main shaft. The main shaft carries a crusher head and an inner crushing shell also called as a mantle fixedly mounted on the crusher head. In operation, the crusher head is eccentrically moved and mineral material, such as stones, enters between the inner and outer crushing shells is crushed to smaller particles and fine particles as dust.
The eccentric of the cone crusher operates by sliding an eccentric against other surfaces. An oil lubrication is required to avoid excessive wear. The oil needs to be kept clean just next to the crushing process that produces plenty of mineral dust and particles. A dust sealing is thus required to protect the lubricated surfaces. However, the sealing needs to allow the eccentric movement of the crusher head and vertical movements of the crusher head. Vertical movements are caused by setting adjustments as well as occasional tramp iron release movements in which the setting is opened fast by moving the crusher head down. These vertical movements are actuated with a hydraulic cylinder that acts on the main shaft via a thrust bearing.
The sealing of the cone crusher is implemented using a slip ring on top of the lower frame to protect driving gear of the eccentric among others from dust and mineral material particles. The slip ring has an outwards sloping flange, a vertical skirt sealing with the lower frame, and a cylindrical neck on top. The neck has a cylindrical outer surface that meets a seal ring carried by the crusher head. More particularly, the seal ring is carried movably in an annular groove formed into the crusher head. An example of such a cone crusher is provided in WO2016/097465.
Due to the geometry of a cone crusher, crushing movements cause repeating vertical and lateral movement of the outer surface of the neck with relation to the seal ring, and movement of the seal ring deeper into the groove and back. As the seal ring wears on sliding within the annular groove, the groove is defined on one side by a removable cover to allow replacement of the seal ring when the cone crusher is opened for maintenance by separating the main shaft with crusher head from the lower frame.
In a so-called load mode wherein the setting of a crusher is substantially continuously adjusted in order to maintain a desired pressure level and/or power consumption level, the sealing moves up and down on the surface of the slip ring. The same occurs in an overload or a tramp release situation.
The up and down movement of the sealing causes wear to the sealing elements and their counterpart surfaces and the clearance therebetween increases causing the dust and fine mineral material particles to penetrate between the sealing arrangement and the slip ring or other counterpart of the sealing. In result the lubricating oil may contaminate resulting in increased wear of any lubricated parts that move against other parts. Accordingly, an improved sealing arrangement is desired for the crusher head moving both laterally and vertically.
The objective of the invention is to provide a dust sealing mitigating the problems of existing sealing.
The appended claims define the scope of protection. Any examples and technical descriptions of apparatuses, products and/or methods in the description and/or drawings not covered by the claims are presented not as embodiments of the invention but as background art or examples useful for understanding the invention.
According to a first aspect of the invention there is provided a cone crusher, comprising:
The slip ring may at least in part define a pressurised gas distribution passage, wherein the pressurised gas distribution passage interconnects the pressurised gas supply channel and the entry channelling.
The pressurised gas distribution passage may extend entirely around the slip ring. Alternatively, the pressurised gas distribution passage may extend more than 30 degrees around the slip ring or more than 100 degrees or more than 160 degrees or more than 300 degrees around the slip ring.
The pressurised gas distribution passage may consist of multiple separate sections and/or multiple independent channels.
The perimetrically distributed entry of pressurised gas may distribute the entry to the annular cavity to at least five separate regions. The perimetrically distributed entry of pressurised gas may be continuous. Alternatively, the perimetrically distributed entry of pressurised gas may be discrete.
The slip ring may comprise a skirt configured to seal with a lower frame of the cone crusher.
The slip ring may comprise an outwards sloping flange. The flange may reside on top of the skirt. The flange may be radially limited by the skirt. The flange may be integrally formed with the skirt.
The slip ring may comprise a neck on top of the flange. The flange may be radially surrounding the neck. The neck may be integrally formed with the flange.
The pressurised gas distribution passage may reside at least partially in the skirt. The entry channelling may extend through the flange and the neck.
The pressurised gas distribution passage may reside at least partially in the flange. The entry channelling may extend through the neck. The entry channelling may extend through a portion of the flange.
The cone crusher may comprise a pressurised gas supply channel to conduct pressurised gas to the pressurised gas distribution passage. The supply channel may at least partly pass through the skirt. The supply channel may at least partly pass through the flange. The supply channel may at least partly pass through the neck.
The supply channel may be formed using a cover attached onto a surface of the slip ring. The cover may be attached onto an inner surface of the slip ring so that the cover is not exposed by mineral material passing through the cone crusher. The cover may have a concave profile for forming the supply channel onto a straight surface of the slip ring.
The pressurised gas distribution passage may reside at least partially in the neck.
The pressurised gas distribution passage and the entry channelling may be adjoined.
The cone crusher may comprise a ring-shaped counterpart configured to form at least one side of the pressurised gas distribution passage when positioned next to the slip ring.
According to a second aspect of the invention there is provided an arrangement for dust blocking in cone crusher that comprises:
According to a third aspect of the invention there is provided a method for blocking entry of dust into a cone crusher, comprising:
According to a fourth aspect of the invention there is provided a method for manufacturing a cone crusher, comprising:
Different non-binding example aspects and embodiments have been illustrated in the foregoing. The embodiments in the foregoing are used merely to explain selected aspects or steps that may be utilised in different implementations. Some embodiments may be presented only with reference to certain example aspects. It should be appreciated that corresponding embodiments may apply to other example aspects as well.
Some example embodiments will be described with reference to the accompanying figures, in which:
In the following description, like reference signs denote like elements or steps. It should be appreciated that the illustrated figures are not entirely in scale, and that the figures mainly serve the purpose of illustrating embodiments of the invention.
The slip ring 6 is attached to a lower frame 10 of the crusher and is configured to provide dust protection for the inner elements of the crusher, such as power transmission and the eccentric sleeves. The slip ring 6 has a cylindrical form is configured to provide a sliding surface for a seal ring 8.
On crushing mineral material in the crushing chamber, dust is also produced. The dust is harmful to the functioning of the crusher. For example, dust entering into the cone crusher may mix with lubricant of the sleeve and power transmission gearing so causing increased friction and wear to the parts. In order to inhibit dust entry in between the crusher head 4 and the slip ring 6, the seal ring 8 is provided. The seal ring 8 is held in place with a holding member.
The seal ring 8 has a ring-like form. The seal ring 8 is formed and held in place in such a way as to allow the eccentric movement of the head. The seal ring 8 has a first sliding surface on the inner perimeter against the slip ring 6 in order to inhibit dust entry between the seal ring 8 and the slip ring 6. The seal ring 8 further has a second surface on the upper surface against the head 4 in order to inhibit dust entry between the head 4 and the seal ring 8. The seal ring 8 further has a third sliding surface on the lower surface against the holding member again in order to inhibit dust entry therebetween. The seal ring 8 defines, or delimits, a first space above the seal ring comprising the space between the head 4 and the slip ring 6 and between the head 4 and the holding member.
The crusher head moves during crushing of mineral material up and down with relatively fast movements, for example 5 to 6 times per second. The fast movements may allow dust to penetrate between the seal ring 8 and the slip ring 6, the head 4 and the holding member. A second sealing member 9 may be provided around the slip ring 6 and a first flexible member 5 is attached between seal ring 8 and second sealing member 9. The seal ring 8 and the second sealing member 9 together with the first flexible member 5 prevent or reduce the penetration of dust between the crusher head 4 and the slip ring 6.
The prior known implementation of
The cone crusher 200 advantageously comprises a pressurised gas distribution passage 220. The pressurised gas distribution passage may enable importing pressurised air to the annular cavity perimetrically so that high-speed streams of air can be avoided, at least such that would be prone to eject lubricant out of the interior of the cone crusher.
The slip ring 210 comprises an entry channelling 230 interconnecting the gas distribution passage 220 and the annular cavity 205, as shown in
The perimetrically distributed entry 230 of pressurised gas may be continuous. For example, the perimetrically distributed entry 230 can be implemented using another ring-formed part such as the sleeve 402 of
The slip ring 210 comprises a skirt 211 configured to seal with a lower frame of the cone crusher. The slip ring 210 further comprises an outwards sloping flange 212. The flange 212 resides on top of the skirt 211. The flange 212 may be radially limited by the skirt 211. The flange 212 of
In the example embodiment shown in
It shall be appreciated that the slip ring may comprise on its internal or external surface a detachable part which in part forms the pressurised gas distribution passage 220.
In an example embodiment, the cone crusher 200 comprises a pressurised gas supply channel 240 to conduct pressurised gas to the entry channelling 230. In an embodiment, the entry channelling 230 and the pressurised gas supply channel 240 are interconnected through the pressurised gas distribution passage 220. In an example embodiment, the gas supply channel 240 and the entry channelling 230 are not aligned in order to even out a perimetrically distributed velocity profile of the pressurised gas. In an example embodiment, the supply channel 240 at least partly passes through the skirt 211. In an example embodiment of
In an example embodiment, the supply channel 240 is formed using a cover 214 (
In an example embodiment, the pressurised gas distribution passage 220 and the entry channelling 230 are adjoined.
In some example embodiments, the thickness of a slip ring 210 is over 15 mm or over 20 mm or over 25 mm or over 30 mm. In some example embodiments, the diameter of an inlet 255 is 10-30 mm, preferably 21 mm or 22 mm. In some example embodiments, the diameter of a supply channel is 5-10 mm, preferably 6 mm. In some example embodiments, the crosscut of pressurised gas distribution passage 220 is 5-10 mm wide. In some example embodiments, the crosscut of pressurised gas distribution passage 220 is 35-50 mm high.
In an embodiment, the cross-sectional area of the entry channelling 230 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the entry channelling 230.
In an embodiment, the cross-sectional area of the supply channel 240 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the supply channel 240.
In an embodiment, the cross-sectional area of the pressurised gas distribution passage 220 in the axial direction of the slip ring 210 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the pressurised gas distribution passage 220.
In an embodiment, the cross-sectional area in the direction of the gas flow of the pressurised gas distribution passage 220 is at least 1 cm2, at least 2 cm2, at least 3 cm2, at least 4 cm2, at least 5 cm2, at least 10 cm2, or more at least in some part of the pressurised gas distribution passage 220.
In an embodiment, the cross-sectional area of the pressurised gas distribution passage 220 and/or the cross-sectional area of the supply channel 240, and/or the cross-sectional are of the entry channelling 230 is/are at least the cross-sectional are of the inlet 255.
In an embodiment, the width of the crosscut of the pressurised gas distribution passage 220 is greater than the smallest thickness of the slip ring 210. In an embodiment, the width of the crosscut of the entry channelling 230 is greater than the smallest thickness of the slip ring 210. In an embodiment, the width of the crosscut of the supply channel 240 is greater than the smallest thickness of the slip ring 210.
In an embodiment, the pressurised gas distribution passage 220, the entry channelling 230, and the supply channel 240 are formed as an indivisible channel, forming logically different parts of the same physical flow connection. In an embodiment, the cross-sectional area of the physical flow connection is greater than or equal to the cross sectional are od inlet 255 in all parts of the flow connections.
By forming the pressurised gas distribution passage 220 in part to a groove formed on the lower frame 450 and/or the slip ring 400, it is possible to simultaneously distribute the pressurised gas and create an overpressure to the seam of the slip ring. The overpressure helps to prevent dust entry through the seam. As a further synergic effect, the formed annular groove is usable for central aligning the slip ring 400 onto the lower frame 450, when one of these parts has a matching protruding shape formed of single continuous or plural discontinuous parts.
An advantage provided by at least some of the presented embodiments is that a dust sealing of the crusher head may be improved. In particular, increased air flow inside the dust sealed area is provided resulting in increased air pressure preventing or at least diminishing dust penetration into the sealed area. A further advantage is that contamination of lubrication oil is prevented or at least reduced, reducing also wearing of parts of the crusher. Consequently, also the maintenance intervals are increased, down time decreased, and costs saved. Yet another advantage is that a slip ring comprising multiple entry channellings may be installed into existing cone crushers to provide improved dust sealing. Yet another advantage is that loss of lubrication oil is reduced in at least some example embodiments by perimetrically evening air flow so that peak velocities of gas flow can be reduced.
Various embodiments have been presented. It should be appreciated that in this document, words comprise; include; and contain are each used as open-ended expressions with no intended exclusivity.
The foregoing description has provided by way of non-limiting examples of particular implementations and embodiments a full and informative description of the best mode presently contemplated by the inventors for carrying out the invention. It is however clear to a person skilled in the art that the invention is not restricted to details of the embodiments presented in the foregoing, but that it can be implemented in other embodiments using equivalent means or in different combinations of embodiments without deviating from the characteristics of the invention.
Furthermore, some of the features of the afore-disclosed example embodiments may be used to advantage without the corresponding use of other features. As such, the foregoing description shall be considered as merely illustrative of the principles of the present invention, and not in limitation thereof. Hence, the scope of the invention is only restricted by the appended patent claims.
Number | Date | Country | Kind |
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20215892 | Aug 2021 | FI | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FI2022/050534 | 8/17/2022 | WO |