This application claims the benefit under 35 U.S.C. §119(a) of a Korean Application No. 2009-0008325, filed Feb. 3, 2009, and a Korean Application No. 2009-0031466, filed Apr. 10, 2009, in the Korean Intellectual Property Office, the entire disclosures of which are incorporated herein by reference for all purposes.
1. Field
The following disclosure relates to a vacuum cleaner, and more particularly, to a dust separating apparatus that may be mounted to a domestic, industrial and commercial vacuum cleaner to separate dust particles from air stream.
2. Description of the Related Art
A dust separating apparatus employed in a vacuum cleaner may operate to filter out dust particles from air stream. Recently, bagless, or cyclone dust separating apparatuses, which do not need disposable dust bags, have been used widely.
Although a bagless, or cyclone dust separating apparatus may be used repeatedly, a user still has to empty collected dust particles whenever a dust collecting space is full. The size of the dust collecting space of the dust separating apparatus is in relation with not only the dust disposal interval, but also the size of the dust separating apparatus and the size (i.e., volume) of the vacuum cleaner. In other words, the dust collecting space should be sized appropriately, in accordance with the amount of dust of a place being cleaned. The user may be inconvenienced if the dust collecting space is too large, or too small compared to the amount of dust collected.
A conventional dust separating apparatus of a vacuum cleaner may generally have a dust capacity which is fixed according to each model type, and therefore, the user is not able to adjust the space as he wishes. Accordingly, under different conditions, by way of example, if the user wants to clean different places, the size of the dust collecting space may not be suitable for the new cleaning places, in which case the user may be inconvenienced.
In one general aspect, a dust separating apparatus of a vacuum cleaner, drawing in an external air stream and separating dust particles from the drawn air stream is provided. The dust separating apparatus may include a dust collecting space to store dust particles and a driving device to increase or decrease the dust collecting space.
The dust separating apparatus may further include a cyclone chamber formed in an upper portion of the dust collecting space, to spin the air stream and cause the dust particles to be separated from the air stream.
The cyclone chamber is a space which may be separate from the dust collecting space.
The dust collecting space may further include a compressing member to compress collected dust.
The driving device may be formed in a main body of the vacuum cleaner.
In another aspect, a dust separating apparatus housed in a corresponding receiving space defined within a main body of a vacuum cleaner to separate dust particles from an air stream is provided. The dust separating apparatus may include a cyclone separator and a dust receptacle arranged below the cyclone separator to form a dust collecting space and to receive the dust particles separated in the cyclone separator, a driving device formed in the main body of the vacuum cleaner, and a driving force transmitting device to transmit a driving force of the driving device to the dust receptacle. The dust receptacle may include at least two receptacles and the driving device may increase or decrease the dust collecting space by moving the at least two receptacles in relation with each other.
The dust receptacle may include a first and second receptacle, in which the first receptacle is secured to the cyclone separator and the first and second receptacles are moved in relation with each other.
The dust separating apparatus is in mesh with the driving device when mounted in the main body of the vacuum cleaner, and separated from the driving device when removed from the main body of the vacuum cleaner.
The driving force transmitting device may include a screw member.
The driving force transmitting device may include a rack and a pinion.
The driving device may be stopped automatically if overload is detected.
The cyclone separator may be formed in a manner in which an axis of rotation of the drawn air stream is approximately horizontal, and the cyclone separator is connected to the dust collecting space by a dust outlet.
The dust receptacle further comprises a compressing member which compresses the dust particles.
In still another aspect, a dust separating apparatus having an adjustable volume dust collecting space for collecting dust particles separated from an external air stream by a cyclone separator is provided. The dust separating apparatus may include a dust receptacle surrounding a dust collecting space having a volume, the dust receptacle including a first dust receptacle and a second dust receptacle, and a driving device. One of the first dust receptacle and the second dust receptacle is movable relative to the other of the first dust receptacle and second dust receptacle to thereby adjust the volume of the dust collecting space.
The driving device provides a driving force to move the one of the first dust receptacle and the second dust receptacle relative to the other of the first dust receptacle and second dust receptacle to thereby adjust the volume of the dust collecting space.
The dust separating apparatus may further include a driving force transmission device positioned between the driving device and one of the first receptacle and second receptacle.
The dust separating apparatus may further include a discharge duct including a discharge duct inner pipe and a discharge duct outer pipe. The discharge outer pipe may be moved relative to the discharge duct inner pipe during adjustment of the volume of the dust collecting space.
The dust separating apparatus may further include an inlet duct positioned adjacent to, and parallel with, the discharge duct. The inlet duct may include an inlet duct inner pipe and an inlet duct outer pipe. The inlet duct outer pipe may be moved relative to the inlet duct inner pipe during adjustment of the volume of the dust collecting space.
Other features and aspects will be apparent from the following detailed description, the drawings, and the claims.
Throughout the drawings and the detailed description, unless otherwise described, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The relative size and depiction of these elements may be exaggerated for clarity, illustration, and convenience.
The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. Accordingly, various changes, modifications, and equivalents of the systems, apparatuses and/or methods described herein will be suggested to those of ordinary skill in the art. Also, descriptions of well-known functions and constructions may be omitted for increased clarity and conciseness.
Referring to
The cyclone separator 10 may include a cyclone tub 11, an inlet (not illustrated), an outlet 20, an exhaust pipe 13, a grill member 18, and a dust outlet 16. The cyclone tub 11 may be formed in a cylindrical shape which is horizontally placed, for example, and the outlet 20 may be formed in one side of the cyclone tub 11. The exhaust pipe 13 may extend from the outlet 20 and protrude into the cyclone chamber 22, and the grill member 18 may be attached to one end of the exhaust pipe 13. The dust outlet 16 may be formed in an approximately square shape, for example, in a circumferential direction of the cyclone tub 11.
The dust receptacle 30 may include a first receptacle 32, a second receptacle 34, and a bottom plate 31, forming the dust collecting space 36 therein.
The first and second receptacles 32, 24 may be bottomless cylinders, in which the first receptacle 32 may be secured to the cyclone tub 11, and the second receptacle 34 may be formed to wrap around the outer circumference of the first receptacle 32. The bottom plate 31 may be a circular plate which opens or closes the lower surface of the second receptacle 34, in which one end may be rotatably connected to a side of lower portion of the second receptacle 34, and the other end may be locked in an unhook member 48 formed on the other side of the second receptacle 34. Referring to
Referring to
Referring to
Referring to
Although not illustrated, an electric current sensor and a control unit may be provided in the main body 90 of the vacuum cleaner. The electric current sensor may measure in real time an amount of electric current supplied to the driving motor 52 to detect overload of the driving motor 52. The control unit may control the operation of the driving motor 52.
The operation of the dust separating apparatus 9 is explained below with reference to
When the vacuum cleaner starts driving, air stream may be drawn through a brush assembly (not illustrated) and the inlet duct 65 of the dust separating apparatus 9. The air stream may be spun as it enters into the cyclone tub 11 through the entrance of the cyclone separator 10. Dust particles with strong centrifugal force may be separated from the spinning air stream and fall into the dust collecting space 36 through the dust outlet 16. The cleaned air stream may then be discharged through the grill member 18 and the outlet 20. After being discharged through the discharge duct 60 and the lower portion of the bottom plate 31, the air stream may be discharged out of a vacuum generating device (not illustrated).
The cyclone separator 10 may be placed horizontally, the rotational axis of the air stream may be horizontal, and the cyclone separator 10 may be connected fluidly with the dust collecting space 36 only through the dust outlet 16. Accordingly, unlike an upright cyclone structure which has no distinction between the cyclone chamber 22 and the dust collecting space 36, dust of the dust collecting space 36 of the horizontal cyclone separator 10 may be limited, or not allowed, to flow backward due to a spinning air stream of the cyclone chamber 22.
The user of the vacuum cleaner may be allowed to adjust the capacity, or volume, of the dust receptacle 30 in accordance with the environment of the place being cleaned. More specifically, the user may increase or decrease the capacity before or during the operation of the vacuum cleaner, without taking out or even touching the dust separating apparatus 9.
If a user wants to increase the capacity of the dust receptacle 30 to clean a heavily dust-laden area or a large area such as a shop, a factory, or the like, the user may rotate the driving motor 52 in a forward direction. As the driving motor 52 drives, the axis connecting member 59 and the connecting member 74 connected to the motor 52 may be rotated, and the screw member 72 connected through the first and second couplings 76, 77 may also be rotated. Since the driving motor 52 is rotated in a forward direction, the screw member 72 may be rotated in a forward direction, and the screw pillar 78, screw-coupled with the screw member 72, may be moved to an upper side of the second receptacle 34, pushing the first receptacle 32 and the cyclone separator 10 in an upward direction. Referring to
If the user needs to clean an area where dust is relatively less, such as a room or an office, for example, the user may decrease the capacity of the dust collecting space 36 by driving the driving motor 52 in a backward direction. As the driving motor 52 is rotated backward, the screw member 72 may be rotated backward, and accordingly, the screw pillar 78 connected to the screw member 72 may be moved downward with respect to the screw member 72. As a result, the cyclone separator 10 and the first receptacle 32, connected to the screw pillar 78, may be moved downward with respect to the second receptacle 34, decreasing the dust collecting space 36. As when the driving motor 52 is rotated in a forward direction such that dust collecting space reaches the maximum capacity, the driving motor 52 is overloaded if the dust collecting space is decreased to have the minimum capacity (
The dust separating apparatus 119 according to the another exemplary embodiment may include a cyclone separator 110, a dust receptacle 130, a driving force transmitting device 170, a driving device which may include a driving motor 150, a discharge duct 160, and an inlet duct (not illustrated).
The cyclone separator 110, the dust receptacle 130 having the first and second receptacles 132, 134, the discharge ducts 160 and the inlet duct having inner and outer pipes 162, 164, may have like or similar constructions as those explained above in the first exemplary embodiment. Accordingly, only the location of the driving motor 150 and the driving force transmitting device 170 are further explained below.
Compared to the first exemplary embodiment, the driving motor 150 may be formed in a main body 190 of the vacuum cleaner, on a side of the dust separating apparatus 119 (
Referring to
Similar to the first exemplary embodiment, one end of the bottom plate 131 may be rotatably secured to the second receptacle 134, and the other end may be locked to the unhook member 148 (
The variable operation of the dust receptacle of the dust separating apparatus 119 according to the second exemplary embodiment is explained below, mainly focusing on the differences from the first exemplary embodiment.
If the user rotates the driving motor 150 in a forward direction, the shaft gear 156 of the driving motor 150 may be rotated, and the pinion 178, connected to the shaft gear 156, may be rotated to move the rack 172 upward. Since the rack 172 may be secured to the first receptacle 132, the first receptacle 132 may be moved in an upward direction with respect to the second receptacle 134, and the connected cyclone separator 110 may also be moved upward. Similar to the first exemplary embodiment, the outer pipes 162 of the inlet duct (
According to the second exemplary embodiment, the dust separating apparatus 119 may include a compressing member 180 formed in the dust receptacle 130 to compress the collected dust, when the dust collecting space 136 is decreased.
The compressing member 180 may be formed as a plate having a shape corresponding to a horizontal section, and more particularly, to the inner diameter of the first receptacle 132, or a plate having a center protruding downward.
The compressing member 180 may be formed independently and attached to the lower surface of the cyclone separator 110, or formed integrally with the lower surface of the cyclone separator 110. In the latter case, the compressing member 180 may be extended radially along an outer circumference of the cyclone separator 110.
The compressing member 180 may be formed at a predetermined distance from the lower surface of the cyclone separator 110, and a surface thereof may be fixed in contact with the inner surface of the first receptacle 132 and with the outer surfaces of the discharge duct 160 and the inlet duct (not illustrated) which pass through the compressing member 180.
As explained above, the compressing member 180 may have various constructions, and include a compressing member dust outlet 186 pierced through a surface that faces the dust outlet 111 of the cyclone separator 110. An area between the compressing member dust outlet 186 and the dust outlet 111 may be formed into a dust passage 182 by a sidewall 181 which connects the entire outer circumferences of the compressing member dust outlet 186 and of the dust outlet 111.
The dust passage 182, which may be formed by the sidewall 181, isolates an area where dust is moved between the dust outlet 111 of the cyclone separator 110 and the compressing member dust outlet 186, thereby preventing diffusion of dust separated in the cyclone separator 110 to an area other than the dust collecting space 136.
The compressing member 180 with the above-explained construction may operate to compress the dust of the dust collecting space 136, by moving in a downward direction along with the cyclone separator 110, if the dust collecting space 136 is in a retracted position. Accordingly, the dust separating apparatus 119 according to the second exemplary embodiment may further increased variable capacity of the dust collecting space 136.
The compressing member 180 of the dust separating apparatus 119 according to the second exemplary embodiment may be adapted equally to the dust separating apparatus 9 of the first exemplary embodiment.
As explained above, a user may be enabled to adjust the capacity of the dust collecting space appropriately in accordance with the environment of the place being cleaned. Accordingly, increased user convenience may be provided.
Furthermore, since it is possible to adjust the dust collecting space using a driving force of the driving motor, the user does not have to take out or touch the dust separating apparatus. The user may also be able adjust the dust collecting space with convenience even when the vacuum cleaner is in operation.
Furthermore, since the dust may be compressed, the dust collecting space can have further increased capacity.
Furthermore, since it may be possible to adjust the variable capacity of the dust collecting space without affecting the cyclone separator, dust separation efficiency may be maintained constant.
Furthermore, the possibility that the dust of the dust collecting space flows backward through a cyclone discharge port, may be decreased.
A number of exemplary embodiments have been described above. Nevertheless, it will be understood that various modifications may be made. For example, suitable results may be achieved if the described techniques are performed in a different order and/or if components in a described system, architecture, device or circuit are combined in a different manner and/or replaced or supplemented by other components or their equivalents. Accordingly, other implementations are within the scope of the following claims.
Number | Date | Country | Kind |
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10-2009-0008325 | Feb 2009 | KR | national |
10-2009-0034166 | Apr 2009 | KR | national |